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COPELAND Stream Brochure

Copeland Stream Brochure

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0% found this document useful (0 votes)
206 views13 pages

COPELAND Stream Brochure

Copeland Stream Brochure

Uploaded by

NedžadDžoko
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Stream - The State Of The Art

Semi-Hermetic Piston Technology

1
Production Launch of Stream

Pioneering Technologies And Global Expertise Challenging Applications Require Superior Technologies

For more than 80 years we have been introducing products from our industry leading brands such as the Staying abreast of the market´s challenges Emerson For these applications the necessity to be easily serviced,
pioneering technologies to the market, from the first Copeland™ brand products, Alco Controls, Dixell and continues to develop and improve its compressor remanufactured and the ability to implement capacity
semi hermetic and hermetic compressor in the 1940s Vilter we provide for continuous improvement and technologies: scroll as well as semi-hermetic unloading mechanisms are of major importance. With its
and 1950s, to the brand new and high efficiency semi innovation. Completed by a global network with strong reciprocating. Especially in the commercial refrigeration new Stream compressor range comprising innovations
hermetic “Stream “and scroll compressors of nowadays. resources turning our experience and expertise into segment where the spectrum of applications is a broad as digital modulation, multi refrigerants and CoreSense™
With our strong investment in R&D and in product market driven solutions we are managing the challenges one with more customized system requirements a Diagnostics for advanced protection and preventive
engineering combined with technically superior of today and tomorrow. selection of both technologies is of utmost importance. maintenance Emerson is at the forefront of semi-
hermetic compressor technology.
While scroll technology with developments such as
vapor injection, digital modulation and compact design The fact is whatever requirements and applications are
plays it strength in smaller retail businesses, the semi- requested, Emerson is able to offer the best solution
hermetic reciprocating technology is the perfect fit for and the best performance: with either semi-hermetic or
large scale commercial refrigeration. scroll compressor technology.

Launch of Discus™ technology Features & Benefits


in Europe
Scroll Technology Semi-Hermetic Technology
• Effective equipment costs • Applications requiring individual compressor
• High seasonal efficiency repairability
• Simple digital continuous modulation • Ideal for central machine room installations
Foundation of a high-tech production & • Light and compact, ideal for condensing units, • Perfect for large central refrigerant plant
compact racks and distributed systems • Product and design maturity
engineering centre for semi-hermetic • Reliability with ability to handle liquid slugging • Integrated electronics for advanced protection and
technology in Czech Republik diagnostics

Production of the 1st semi-


hermetic Copeland™ Sales of 100 million scroll
compressor compressor worldwide
Production of the 1-millionth
semi-hermetic Copeland™
Sales of 11 million
compressor in Europe
semi-hermetic compressors
worldwide

2 3
Stream Technology And Its 5 Key Benefits EFFICIENCY

CORE SENSE MULTI REFRIGERANTS

Diagnostics
EFFICIENCY

CoreSense™ Diagnostics technology helps


your refrigeration equipment last longer.
This technology offers advanced compressor
protection, diagnostics, communication and
power consumption measurement.

SOUND MODULATION

Efficiency
Its unique valve technology makes Stream 10%
more efficient than any other compressor and
therefore helps you reduce the carbon footprint
EFFICIENCY and running cost of your installation.

EFFICIENCY

CORE SENSE MULTI REFRIGERANTS

CORE SENSE MULTI REFRIGERANTS


EFFICIENCY Multi Refrigerant
Its unique valve technology makes Stream
EFFICIENCY a multi refrigerant compressor. One
model suits all applications without any
EFFICIENCY
compromise on performance.

CORE SENSE MULTI REFRIGERANTS

SOUND
Modulation
MODULATION
EFFICIENCY
Digital technology or operation with inverter
SOUND MODULATION
makes Stream the most flexible choice for
continuous capacity modulation.

Low Sound
Sound shell technology makes Stream the
SOUND quietest compressor
MODULATIONon the market for
sound critical applications.

4 5
CORE SENSE MULTI REFRIGERANTS

Stream - A Broad Family For The Perfect Application Fit Diagnostics EFFICIENCY

Stream For HFC Refrigerants


Our Stream range provides best in class performance The range comprises 4 and 6 cylinder models that are CoreSense™ Diagnostics - Your Finger On The Pulse
for today’s commonly used HFCs and uprising low qualified for inverter applications as well as 4 and 6
SOUND MODULATION
GWP refrigerants. The result? Significantly smaller cylinder digital models for continuous cooling capacity Recent trends show us that intelligent electronics are
cost of operation and reduced environmental impact modulation. The compressors can be fitted with a becoming more and more important when it comes What It Means To You
compared to competing products. dedicated sound shell for sound sensitive applications. to energy savings, cost optimization, increased system Therewith it helps customers identify and address
uptime and reduced lifecycle costs. The combination of potential problems in a quick and efficient way thereby
an intelligent and user-friendly diagnostics tool in one improving compressor performance and reliability.
technology is an ideal and unique solution.
The monitoring of the compressor power consumption
Emerson Climate Technologies now offers this and crankcase heater control are other value-added
brand new and unique solution with its CoreSense™ features of CoreSense.
Diagnostics for refrigeration. as a standard to all Stream
compressors.

Stream 4 cylinder Stream 6 cylinder Digital Stream Digital Stream Stream sound shell
4 cylinder 6 cylinder How it works
CoreSense technology with proprietary algorithms uses
the compressor as a sensor to unlock the information
inside the machine and provides value-added features
such as advanced motor protection, diagnostics,
communication and verification.

Stream For R744 Refrigerant - Transcritical

The Stream series comprises three models of 4 cylinder


compressors for R744-transcritical applications and
Stream for
is the ideal solution for R744 medium temperature R744 transcritical
cascade and booster systems.

It is characterized by a design pressure range of 135 bar. In combination with the R744-subcritical scroll for the
Refrigerant flow and heat transfer have been optimized low temperature refrigeration side, Emerson
for best performance. These models are released for Climate Technologies offers the most energy efficient
operation with frequency inverters. package available on the market today.

CoreSense™ Diagnostics
All Stream models feature CoreSense Diagnostics
offering advanced protection and diagnostics benefits
for excellent system reliability, reduced service costs and
increased equipment uptime.

With CoreSense technology, service engineers can


now diagnose system-related problems faster or even
before they occur to keep the refrigeration system in CoreSense™ Diagnostics module
optimum condition over its entire lifetime.

6 7
CORE SENSE MULTI REFRIGERANTS

Diagnostics EFFICIENCY

How It Works CoreSense Diagnostics Features

Intelligent CoreSense™ Diagnostics Add Value To Your System CoreSense Architecture B


asic Protection
 
Against Motor overheat and insufficient oil
SOUND MODULATION protection
CoreSense Discharge Temperature
What It Means To You Diagnostics Sensor A
dvanced Motor Protection
 
Control Module
Advanced Motor Protection Communication Current Sensor Against single phasing, locked rotor, voltage
imbalance and protection of discharge
Using proprietary algorithms, CoreSense goes
beyond conventional basic motor protection. It
The communication feature of the CoreSense module
provides access to information like alarm history,
3 temperature and low-voltage
protects the compressor from severe damage- operating parameters and the running status for a pack D
iagnostics
 
causing failures like locked rotor, single phasing controller with open Modbus protocol. Alarm history, compressor operating history,
and voltage imbalances. Furthermore CoreSense compressor running status information
provides discharge temperature protection. It enables remote reset capability and remote C
ommunication
 
monitoring of the compressor information with no From the CoreSense to a pack controller using
CoreSense not only protects the compressor from requirement of actually visiting the site. An easy-to- open Modbus protocol
these critical failures but also displays, stores and access and user-friendly Dixell web server interface for
communicates this information to the customer pack controller. Dixell iProRack allows customers to read A
dvanced features
 
and to responsible service technicians, so that the the CoreSense information remotely with a graphical Power consumption measurement (voltage,
problem can be quickly diagnosed to avoid system interface. Motor current; power factor measurement), remote
Oil Pressure Temperature
downtime and food loss. Sensor Sensor Module Sensor
reset capability, crankcase heater control
In addition we offer a PC interface software for a direct
Diagnostics service laptop connection to the CoreSense module.
This enables access to CoreSense module information 2) CoreSense Control Module
The diagnostics feature of CoreSense provides directly on site such as compressor operating
the compressor alarm history and running status information and alarm history. M
otor overheat protection
  What It Means To You
information. EEPROM memory in the CoreSense O
il protection
 
module stores the complete failure history including H
igh discharge temperature protection
 
asset information of the compressor (serial number and Improved compressors reliability and
 


C
 ommunication to pack controller via Modbus
model number of the compressor). The customer can performance
Sensor module communications
 
access the information directly on site using the pack
controller display or CoreSense PC interface software. C
 ompressor proofing Easy preventive maintenance using the
 

This software is either installed on the service laptop E
 EPROM memory diagnostics features
or on a remote computer with access via Modbus A
 larm history, operating history  Avoidance of refrigeration system downtime
 
communication. L
 ocal and remote reset capability and food loss
CoreSense communication M
ulti-color LEDs to indicate alarms
 
Reduced applied system costs
 

Example with Dixell iProRack
 Factory installed devices: Oil protection
1) Sensor Module Inside the T-Box sensor and the discharge temperature
sensor are installed and connections are
The alarm history is stored in different ways: R
eads and processes phase voltages by using voltage
  already made in the factory
CoreSense™ sensing leads and current sensor module
Diagnostics  Crankcase heater control is integrated in
8
-day history of alarms showing the
  S
 upplies information to CoreSense control module
CoreSense
number of occurrences per day A
cts as a slave to CoreSense control module
 
The most recent 10 alarms
   Sensor module offers the following features:  Remote access to the compressor data,
 
A
ccumulated number of failures since the
  ® • Locked rotor running status and possibility to reset alarms
Modbus
compressor was first put into operation • Low voltage without visiting the installation site
• Compressor running status information • Single phasing
• Voltage imbalance Multi-color LEDs on the module help to find
 

• Number of compressor running hours,
• Crankcase heater control any compressor issue quickly
alignment starts, resets and type of
• Power consumption monitoring protection
resets  Power consumption monitoring of the
 
• Number of compressor running hours compressor to analyze the energy costs of
without insufficient oil pressure
iProRack S
erver
PC Internet
Browser 31) Current Sensor inside T-Box the compressor
R
eads current values as an input for the sensor Modules
 

8 9
Efficiency

More Efficient With Stream Leveraging An Unequalled Technology To Make It Even Better
Conventional Stream Compressor
Environmental impact and energy consumption is at Compressor With “Reed” With Discus™ Valve By leveraging and improving the Discus valve
the center of every discussion relating to sustainable Valve Technology Technology technology, the new Stream features a series of design
Our Selection Tool -
refrigeration. Retailers face important challenges as characteristics that make it even more efficient: Your Efficient Choice Of Compressor
they strive to find the right balance between ecological Emerson selection software “Select” offers a number of
and economical aspects. Therefore energy efficiency dedicated tools to help OEMs, contractors and end-
 Valve plate with large suction and discharge gas
is always under scrutiny as it impacts both the carbon users select the best compressor technology in terms of
areas to minimize losses
footprint and the costs relative to an installation. energy efficiency. All the parameters of a refrigeration
 Optimized gas distribution in suction area system can be defined to perform energy simulations
Efficiency is at the forefront of new product designs at  I
mproved motor cooling with side body bow and comparisons between several solutions.
Emerson. The introduction of Discus™ compressors in for larger passageways
the past and the launch of Stream prove this.  Refrigeration optimized motor selection
Dead Volume No Dead Volume
Stream With Discus Valve Technology (Re-expansion) (No Re-expansion)

What It Means To You


Simulation Study - Done With
Thanks to the unique Discus valve technology,
significant savings can be made using Stream Selection Software Tool
compressors. It is the key difference between Stream Result of a compressor energy comparison analysis
and conventional reciprocating technologies available Parameters:
on the market. The valve technology is at the heart of S
  tream vs next best comparable compressor
Figure 2: Key difference between conventional reed and Discus valve M
 edium temperature pack application with 5
technology
compressors
L
  ocation of application: Brussels
R
 efrigerant: R404A
the efficiency advantage of Stream.
Stream Efficiency Advantages Result:
How It Works  15% Reduction of energy costs using Stream.
 50.700 kWh/ year or 5000 €/ year savings (0,1 €/kWh)
Low Mid High The unique valve technology allows gas to flow into
60 the cylinders with minimum heat gain while suction
Small Motor Large Motor cavities are designed to smoothly route the gas to
minimize losses. This leads to a superior capacity and Night Day
400,000
50 14% efficiency of the compressor compared to conventional
11% reed type compressors, giving customers much more Temperature Profile in Ambient Condition 350,000
Condensing Temperature °C

efficiency.

Energy Consumption kWh/ Year


40 5%
300,000
14% 19

Discus Valve Technology 12%


17 250,000

Compressor Power Input kW


30
The Discus technology takes its name from the conical Next best
15
6% 21% 10% 200,000
15% discharge valve. When closed, the valve remains flush

Percent of Time%
compressor 13
20 with the valve plate reducing the clearance volume to 8% 11 150,000
an absolute minimum when the piston is at the top of Stream 4ML-15X
9
6% 100,000
the cylinder (as shown in figure 2, right side). With a
10 7
conventional machine, the reed suction valve prevents 4% 50,000
the piston coming close to the top of the cylinder Ambient Temperature °C 5
2%
0 causing additional “dead volume” in the discharge 3 0
-60 -50 -40 -30 -20 -10 0 10 ports of the valve plate (figure 2, left side). 0% 1
Next Best
compressor
Stream
4ML-15X
Evaporating Temperature°C -10 -5 0 5 10 15 20 25 30
Figure 3: Temperature profile in Brussels and single Figure 4: Comparison between Stream and next best
Figure 1: R404A efficiency advantages of Stream versus the compressor power input in function of ambient condition compressor.
next best competitive model at different running points of (Stream 4ML-15X with R404A).
the envelope.

10 11
CORE SENSE MULTI REFRIGERANTS

Multi Refrigerant EFFICIENCY

One Compressor - Multiple Applications At Best Efficiency

SOUND MODULATION
Today’s most commonly used refrigerant is R404A. A reed valve is sensitive to gas density and velocity Our Simulation Tool - Your Efficient
Improving system architectures, changing compressor through the valve so a compromise must be made for
technology or moving to a refrigerant with a lower the given refrigerant and the condensing point. As a
Choice Of Refrigerant
Efficiency Comparison
Global Warming Potential (GWP) can significantly result a design optimization that targets an efficiency
improve the carbon footprint of an installation. improvement at low condensing will create deterioration Refrigerant choice, system architecture design and
in high condensing. compressor technology are key factors that determine
Moving from R404A to R134a is one of many ways to the environmental impact of an installation. Minimizing
reduce the GWP (from 3922 to 1430). While this requires With a Discus valve technology, the larger the valve, the impact on climate change through responsible
2.6
a compressor of bigger displacement for the same 1% the lower the pressure drop. As the valve is integrated energy use and reduced carbon footprint are key
capacity, the GWP is reduced by 64% and the system’s 2.5 in the valve plates there is no re-expansion volume. objectives at Emerson.
efficiency is improved. 2.4 By designing the valve to the largest size allowed by
the valve plate, the optimum is reached regardless of Emerson carried out a study to provide guidance to
end users, consultants, contractors and installers in
COP
2.3
A recent trend shows that compressor manufacturers 11%
the refrigerant and operating condition. There is no
“optimize” their valve plate design to the refrigerant 2.2 compromise to make in Stream. the complex decision-making process of specifying
it will be used with. This leads to a better efficiency supermarket cooling systems. It focuses on the
2.1
but creates product complexity and proliferation for refrigerant while taking into account the system
equipment manufacturers and wholesalers. 2 architecture and technologies that have an impact
Market Stream Market Stream Conventional Reed Valve Plate
Standard Standard on energy consumption, the carbon footprint and
«R134a Optimized» investment costs. Supermarkets were chosen in this
R404A R134a study as they offer the greatest potential to integrate
Stream With Discus™ Valve Technology the latest design principles in order to improve
environmental performance.
What It Means To You Figure 5: Example at condition -10°C/45°C/20°C SGRT: Stream 4ML-
The Stream valve plate is designed to provide the 15X for R404A and R134a versus a standard compressor and “R134a
Optimized” competitive models. The results of the study are summarized in our report
best efficiency level whatever the refrigerant. In «Refrigerant Choices for Commercial Refrigeration»
fact, the same Stream model provides an efficiency Smaller valve creates bigger pressure drop avaiable at www.emersonclimate.eu. The simulation tool
advantage of more than 10% over market level when Bigger valve increase the re-expansion volume The Right Balance Calculator for individual refrige-rant
using refrigerant R404A while still outperforming choices and their impact on installations is also available
so called R134a dedicated compressors from other  The re-expansion volume of compressed gas in the Figure 6: The reed valve type forces a design compromise between
on our website.
pressure drop and re-expansion volume making it impossible to
manufacturers (shown in figure 5). The benefits are: compression chamber – the larger the re-expansion achieve optimized efficiency for all refrigeratn and operating points.
volume, the larger the losses. A dedicated refrigerant design is necessary.
O
 ne model fits all refrigerants (Universality)  
5
 0% less models to handle With a reed design a compromise has to be found
between these two losses: the larger the valve,
E
  asier logistics & lower stock levels the lower the pressure drop but the higher the re-
L
  ess variations of refrigeration equipment Discus Valve Technology
expansion.
C
 ompressors easier to service and replace

All Stream models are released with R404A, R134a,


R407F, R407A, R407C and R22.

How It Works
With Stream there is no need for a compressor
The discharge valves of a compressor generate two design dedicated to each refrigerant. Multi-
types of losses: refrigerant valve technology offers the best
compressor performance whichever the Figure 7: With the Stream design, a larger discharge passage will
not increase re-expansion volume leading to the highest efficiency
The pressure drop through the valve: at equal
  refrigerant. whatever the refrigerant and operating point. A dedicated
opening and closing timing, the valve that opens refrigerant design is not necessary.
the most generates the least pressure losses

12 13
Modulation
SOUND MODULATION

One Compressor - Two Modulation Options


There is a common goal shared by many in What It Means To You Digital Modulation This new approach to capacity control is simple to
refrigeration: preserve and display food at safe integrate into equipment design and extremely reliable.
All Stream compressors are released for applications How It Works
temperatures and reasonable operating cost. The digital cylinder banks can be retrofitted to existing
using inverter technology. In addition, and in an effort
Varying the capacity available to meet the load is A high-cycle solenoid valve is fitted on the cylinder compressors.
to give technology options to the refrigeration industry,
the most significant way to achieve this objective. head of the compressors and actuates a piston that
Emerson Climate Technologies introduces Digital On a 4-cylinder compressor, one cylinder bank is fitted
This ability leads to a more stable temperature in the controls the flow of gas into the suction area of the
technology. Digital technology is used worldwide with a simple solenoid valve mechanism that actuates
refrigerated areas and does so at favorable power Stream valve plate.
on scroll compressors installed in many refrigeration 2 pistons. These pistons block the gas from entering
consumption since producing excess capacity is When cooling capacity is required and during the
applications and has proven to be the simplest the compression area. When less cooling capacity is
avoided. normal compression process, refrigerant flows through
and most reliable means of continuous capacity required, an interruption of the refrigerant flow into
modulation. Digital is also now available on Stream the valve plate, past the suction reed, and into the the cylinders stops the compression taking place.
semi-hermetic reciprocating compressors. compression cylinders. While in the cylinders, the By controlling the opening and closing cycle time of
gas is compressed to a higher pressure before being these pistons via a panel mounted digital driver, the
discharged past the valve and into the head. This is compressor capacity will modulate from 50 to 100%.
known as the “loaded state”. On a 6-cylinder compressor, one cylinder bank is fitted
When less cooling capacity is required, by interrupting with a solenoid mechanism as described above while
the refrigerant flow into the cylinders, there is no the other cylinder bank is fitted with a standard on/off
compression taking place. By controlling the time when capacity unloader. The result is a range of continuous
actual compression is taking place, the capacity output capacity modulation from 33 to 100%.
of the Stream Digital compressor can be adjusted.

Stream - The Choice Is Yours

Frequency Modulation Digital Capacity Modulation Loaded State Unloaded State


D
 edicated refrigeration inverters  4 cylinder compressor: 50 to 100% modulation
from Control Techniques  6 cylinder compressor: 33 to 100% or 67 to 100%
modulation Refrigerant Flow: Refrigerant Flow:
1 Refrigerant enters 1. Refrigerant enters
compressor compressor
2 Passes through body 2. Passes through body
3 Into the valve plate 3U
3.  nloader mechanism
44 Compressed by pistons blocks gas before
55 Exits compressor entering the valve plate

3 3

Emerson inverter

14 15
Modulation Low Sound
SOUND MODULATION SOUND MODULATION

Our Digital Technology - Your Benefits


The benefits of digital modulation are the same
as capacity modulation by means of a frequency Cycle Time Noise Emissions - A Serious Concern
inverter, in terms of energy savings, precise evaporator
air temperature and suction pressure control. The compressor capacity is controlled by
modulating the solenoid valve input over time.
Environmental noise emissions have become a serious Noise Level
issue and this has led to a wide variety of contentious
Apart from these benefits digital
situations, particularly in the case of refrigeration 95
modulation offers significiant additional Market Level
applications. Indeed, kitchen equipment, compressor
advantages as described to the right. Example 1 : 90
packs or condensing units are often the source of
•  Cycle time: 20 sec disturbing noise in urban areas.
Features & Benefits 85

•  Valve active/open: 10 sec

(dBA)
êê No specific precautions are necessary with respect 80

to oil return as Stream Digital runs at constant


•  Valve inactive/closed: 10 sec The Quietest Compressor On The
•  Resulting capacity: 50%
speed just like a standard compressor Market With Sound Shell Technology 75

êê No vibrations or mechanical stress on


70
system piping and compressor parts Stream is one of the quietest reciprocating compressors
êê Reduced compressor cycling for longer on the market: design efforts have led to sound 65
contactor and compressor life Stream Stream with
reduction of up to 7dBA compared to previous without sound shell
êê Simple system and control architecture 50% Modulation generation of compressors depending on models and sound shell
whatever the compressor size application. Compressor quiet operation is not always
êê Eliminates over/under shooting of suction Loaded sufficient for sound sensitive and urban application. Snapped together parts allow quick access to key
pressure leading to the ability to run As a result a new sound shell can be fitted on Stream components of the compressor such as the oil
the system at a higher set point compressors and provides an additional 15dBA control device if mounted, the oil service valve or the
êê Easy to integrate in existing equipment Unloaded attenuation. CoreSense Diagnostics reset button.
10 sec. 10 sec.
êê Increased uptime and reduced maintenance
20 sec.
êê Possibility to easily retrofit existing installations
Stream Sound Shell What It Means To You
with digital cylinder head kit
Two shell versions are available: one for 4-cylinder and
How It Works one for 6-cylinder compressors including digital models.
By leveraging the success of its scroll sound shell Emerson
Climate Technologies developed the Stream sound shell. Groundbreaking design techniques and materials,
Emerson engineers designed a sound shell that fully derived from the automotive industry are used. Low
Example 2 : encapsulates Stream to minimize any sound leaks. pressure reaction injection molded parts allow up to
15 dBA sound attenuation and provide a significant
•  Cycle time: 20 sec The shell is made of 5 major parts that make it easy to improvement over conventional sound jackets that
•  Valve active/open: 12 sec assemble and fit refrigeration equipment. reduce compressor sound by just 3 to 6 dBA.
•  Valve inactive/closed: 8 sec
•  Resulting capacity: 40%

Encapsulated
Head cover suction valve
40 % Modulation

Loaded

Unloaded
12 sec. 8 sec.
20 sec.

Removable parts for easy Encapsulated


access to CoreSense or TraxOil electrical box

16 17
Stream - R744 Stream - R744

Designed For Durability And Best-In-Class Performance Technical Specifications


The Stream line of 4 cylinder R744 compressors is the have been optimized for best performance. All
ideal solution for R744 medium temperature cascade compressors are equipped with CoreSenseTM tech-
and booster systems. It is characterised by a design nology and offer the possibility to diagnose system
related problems faster or even before they occur.
pressure of 135 bar. Refrigerant flow and heat transfer Operating Envelopes With R744

120

110

Discharge Pressure (bar)


100

90

80

70

60

50

40
30
-25 -20 -15 -10 -5 0 5 10

Evaporating Temperature°C

Technical Overview
Pressure (high / low side)
Nominal Displace- Cooling
Net Weight Footprint
Model horsepower ment Capacity* COP Max. Operating Design Burst
(kg) (mm)
(hp) (m3/h) (kw) (bar) (bar) (bar)
Features & Benefits
4MTL-12X 12 9.5 20 1.7 170 368
Designed for flexibility in pack design Designed for durability and performance 4MTL-15X 15 12.5 26 1.8 120 / 90 135 / 90 420 / 287 170 x
and operation in R744 applications 4MTL-30X 30 17.9 38 1.8 175 256
* Evaporating -10°C, gas cooler exit: 35°C / 90 bar, suction superheat 10 K, subcooling 0K
C
 ompact dimensions L
  ow sound, low vibration and large discharge
I
 ntegrated high and low pressure relief valve chamber to eliminate pulsation
D
 ischarge temperature protection H
 igh design pressures of 135 bar (high side) and 90 Dimensions
bar (low side)
S
  ervice valve 360° rotation for ease of piping design
B
 urst pressures in excess of safety factor 3
2
 sight glasses for mounting of oil management
control and visual inspection C
 ylinder head and discharge plenum design
minimizing heat transfer to suction side
O
 ne additional sight glass for oil visual inspection
at run time S
  tepless capacity modulation via inverter
423 mm
O
 ne oil port for oil equalization in parallel system C
 opeland CoreSense™ Diagnostics
O
 il splasher system ensuring lubrication at constant I
 ndividual compressor power consumption
and variable speed monitoring

256 mm 368 mm
444 mm 697 mm

18 19
Stream - HFC Stream - HFC Digital

Technical Specifications Technical Specifications

Operating Envelopes With R404A Operating Envelopes With R404A (100% Capacity Modulation)

Small Motor Large Motor Small Motor Large Motor


60 60 60 60

50 50 50 50

Condensing Temperature °C
Condensing Temperature °C

Condensing Temperature °C
Condensing Temperature °C
25°C SRGT 25°C SRGT
40 40 0°C SRGT 40 40 0°C SRGT
25°C SRGT 25°C SRGT
30 0°C SRGT 30 30 0°C SRGT 30
SH < 20°C SH < 20°C
20 20 20 20

10 10 10 10

0 0 0 0
-60 -50 -40 -30 -20 -10 0 10 -60 -50 -40 -30 -20 -10 0 10 -60 -50 -40 -30 -20 -10 0 10 -60 -50 -40 -30 -20 -10 0 10

Evaporating Temperature°C Evaporating Temperature°C Evaporating Temperature°C Evaporating Temperature°C

For envelopes with R134a, R407F, R407A/C, R22 refer to Selection Software. For envelopes with R134a, R407F, R407A/C, R22 refer to Selection Software.

Technical Overview Technical Overview (100% Capacity Modulation)


Medium Temperature Low Temperature Medium Temperature Low Temperature
Horsepower (hp)

Horsepower (hp)
Displacement

Displacement
Cooling Net Foot- Cooling Net Foot-
Nominal

Nominal
(m3/h)

(m3/h)
Cooling Capacity COP Capacity2 (kW) COP Cooling Capacity COP Capacity2 (kW) COP
Model Weight print Model Weight print
R404A 1 R134a 3 R407F1 R404A1 R134a 3 R407F1 R404A1 R407F4 R404A1 R407F4 (kg) (mm) R404A 1 R134a 3 R407F1 R404A1 R134a 3 R407F1 R404A1 R407F4 R404A1 R407F4 (kg) (mm)

4MF-13X 13 62 31.6 18.0 31.2 2.3 2.4 2.4 10.7 8.0 1.4 1.2 177 4MFD-13X 13 62 31.6 18.0 31.2 2.3 2.4 2.4 10.7 8.0 1.4 1.2 177
4MA-22X 22 62 32.7 18.7 32.3 2.4 2.4 2.5 10.5 1.4 177 4MAD-22X 22 62 32.7 18.7 32.3 2.4 2.4 2.5 10.5 1.4 177
4ML-15X 15 71 38.4 21.8 37.5 2.3 2.4 2.4 13.3 10.1 1.5 1.3 180 4MLD-15X 15 71 38.4 21.8 37.5 2.3 2.4 2.4 13.3 10.1 1.5 1.3 180
4MH-25X 25 71 38.5 21.5 37.6 2.4 2.4 2.5 12.4 1.4 187 4MHD-25X 25 71 38.5 21.5 37.6 2.4 2.4 2.5 12.4 1.4 187
4MM-20X 17 78 42.0 24.1 40.6 2.3 2.4 2.4 15.1 11.2 1.5 1.3 182 4MMD-20X 17 78 42.0 24.1 40.6 2.3 2.4 2.4 15.1 11.2 1.5 1.3 182
4MI-30X 27 78 42.8 23.8 41.4 2.4 2.4 2.5 14.4 1.5 188 4MID-30X 27 78 42.8 23.8 41.4 2.4 2.4 2.5 14.4 1.5 188
4MT-22 X 22 88 47.6 27.4 46.1 2.3 2.4 2.4 17.0 12.9 1.5 1.3 183 4MTD-22 X 22 88 47.6 27.4 46.1 2.3 2.4 2.4 17.0 12.9 1.5 1.3 183
4MJ-33X 33 88 47.6 26.6 46.1 2.4 2.4 2.4 16.2 1.5 190 381 4MJD-33X 33 88 47.6 26.6 46.1 2.4 2.4 2.4 16.2 1.5 190 381
x x
4MU-25X 25 99 53.1 30.2 51.2 2.3 2.4 2.3 18.6 14.4 1.4 1.3 186 4MUD-25X 25 99 53.1 30.2 51.2 2.3 2.4 2.3 18.6 14.4 1.4 1.3 186
305 305
4MK-35X 32 99 53.5 29.8 51.6 2.3 2.4 2.4 18.3 1.4 202 4MKD-35X 32 99 53.5 29.8 51.6 2.3 2.4 2.4 18.3 1.4 202
6MM-30X 27 120 64.2 36.4 63.0 2.3 2.4 2.4 22.7 17.5 1.4 1.3 215 6MMD-30X 27 120 64.2 36.4 63.0 2.3 2.4 2.4 22.7 17.5 1.4 1.3 215
6MI-40X 35 120 64.6 35.0 63.4 2.3 2.3 2.5 21.9 1.4 219 6MID-40X 35 120 64.6 35.0 63.4 2.3 2.3 2.5 21.9 1.4 219
6MT-35X 32 135 72.4 41.1 68.8 2.3 2.4 2.4 25.6 20.2 1.5 1.3 221 6MTD-35X 32 135 72.4 41.1 68.8 2.3 2.4 2.4 25.6 20.2 1.5 1.3 221
6MJ-45X 40 135 72.4 39.7 70.1 2.3 2.4 2.4 24.3 1.5 223 6MJD-45X 40 135 72.4 39.7 70.1 2.3 2.4 2.4 24.3 1.5 223
6MU-40X 40 153 81.4 44.9 77.1 2.3 2.3 2.3 28.4 22.1 1.4 1.3 225 6MUD-40X 40 153 81.4 44.9 77.1 2.3 2.3 2.3 28.4 22.1 1.4 1.3 225
6MK-50X 50 153 80.9 42.5 79.1 2.3 2.2 2.4 27.3 1.4 230 6MKD-50X 50 153 80.9 42.5 79.1 2.3 2.2 2.4 27.3 1.4 230
1 Evaporating -10°C, condensing 45°C, suction gas temperature 20°C, subcooling 0K 1 Evaporating -10°C, condensing 45°C, suction gas temperature 20°C, subcooling 0K
2 Evaporating -35°C, condensing 40°C, suction gas temperature 20°C, subcooling 0K 2 Evaporating -35°C, condensing 40°C, suction gas temperature 20°C, subcooling 0K
3 Evaporating -10°C, condensing 45°C, suction superheat 10K, subcooling 0K 3 Evaporating -10°C, condensing 45°C, suction superheat 10K, subcooling 0K
4 Evaporating -35°C, condensing 40°C, suction superheat 20K, subcooling 0K 4 Evaporating -35°C, condensing 40°C, suction superheat 20K, subcooling 0K

20 21
Stream Continuous Improvements In Detail

Technical Highlights

Stream is a brand new compressor entirely redesigned No cooling fan required for low temperature (0°C

to confer outstanding benefits to the refrigeration suction gas return temperature) to keep applied costs
industry: low
 
 Extremely low condensing temperatures


I
 mproved product range versus previous Discus for increased system efficiency
compressors P
 rotection and sensing devices pre-installed to reduce
Reduced overall dimensions allowing refrigeration
 applied system cost
equipment to remain compact C
 urrent sensor which enables power monitoring of
Reduced compressor weight by up to 45 kg
 individual compressors to stay on top of energy costs
Wide operating envelope: one model fits all
 I
 ntegrated compressor status LEDs for local
refrigeration applications, medium and low communication via color and flash codes
temperature R
 emote communication via Modbus® for faster service
Availability of 2 motor versions per displacement, the

largest motor being the best selection for inverter
applications

Inside View Of Stream Compressor

Small cylinder heads for Larger gas passage


Discus valve plate with additional compactness and less ways around motor Robust plastic
& larger suction & discharge gas weight for increased envelope terminal box
passageways for efficiency and without cooling fan
pulsation

Reduced crankshaft
length for increased
reliability and
compactness

Compact cylinder
bank for efficiency
& compactness Cylinder bores & Optimized Larger bearings
stroke for maximum motor size for better robustness
cooling capacity

22 23
Emerson Climate Technologies at a Glance
Emerson Climate Technologies is the world’s leading and brands with our global engineering, design and

provider of heating, ventilation, air conditioning, and distribution capabilities to create reliable, energy efficient

refrigeration solutions for residential, industrial and climate systems that improve human comfort, safeguard

commercial applications. We combine technically superior food, and protect the environment.

products and services from our industry leading divisions


TSH137-EN-1304

For more details see www.emersonclimate.eu

Emerson Climate Technologies - European Headquarters - Pascalstrasse 65 - 52076 Aachen, Germany


Phone: +49 (0) 2408 929 0 - Fax: +49 (0) 2408 929 570 - www.emersonclimate.eu
The Emerson Climate Technologies logo is a trademark and service mark of Emerson Electric Co. Emerson Climate Technologies Inc. is a subsidiary of Emerson Electric Co.
Copeland is a registered trademark and Copeland Scroll is a trademark of Emerson Climate Technologies Inc.. All other trademarks are property of their respective owners.
Emerson Climate Technologies GmbH shall not be liable for errors in the stated capacities, dimensions, etc., as well as typographic errors. Products, specifications, designs
and technical data contained in this document are subject to modification by us without prior notice. Illustrations are not binding.

© 2013 Emerson Climate Technologies, Inc.

E M E R S O N. C O N S I D E R I T S O L V E D™.

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