CHS Controls AB

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[email protected] www.chscontrols.se

Section 5

Control & Monitoring

Systems
 CHS Controls AB
Tel +46 42 38 61 00, Fax +46 42 38 61 29
[email protected] www.chscontrols.se

Section 5

Control & Monitoring

Systems

Control Systems are at the heart Crouse-Hinds airfield control

of the lighting control system for and monitoring systems are de-
any airfield. The Federal Avia- signed to provide precision control
tion Administration has set forth of airfield circuits and interface
standards dictating how fixtures with a wide array of control and
and signs may be controlled and monitoring options.
monitored.

Application Icons

Lighting
Control

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Control Monitoring Systems [email protected] www.chscontrols.se

ALCMS
Airfield Lighting Control and Monitoring System
Compliances:
FAA AC 150/5345-56: L-890
ICAO Annex 14, Vol. 1, Para 8.3
Transport Canada Aerodrome Standards

Applications Ordering:
The Eaton Crouse-Hinds ALCMS Contact Eaton Crouse-Hinds Sales Department to discuss our ALCMS system and recieve
is ETL Certified at all four levels of AC a complete quotation that meets the needs of the airport configuration.
150/5345-56. This provides our
Customers with options ranging from System Overview:
a basic system with Control Only to a Eaton Crouse -Hinds provides a PC-Based Control System that is configurable to small, medium and large
complete SMGCS system for low vis- airfield applications that require control and monitoring of a wide array of airfield
ibility operation. elements. We work with our customers to provide an authentic experience that results in as simple or as
The ALCMS is offered with the intricate a system as desired. The system is designed to provide command and monitoring information in
following monitioring options: real-time, as well as historical information on the status of the airfield lighting.
The communication is a redundant network system that uses two highly reliable independent
ƒƒ Control Only communication networks for fast, reliable data transmissions. The sophisticated monitoring
ƒƒ Basic Monitoring capabilities indicate when system monitored airfield elements are out of compliance. This results
ƒƒ Advanced Monitoing in a high mean time between failures and a system that is easy to maintain and operate. The ALCMS
ƒƒ SMGCS Ready system can control and monitor stop bars, guard lights, individual lamps, general elements and signs. The
system can also be designed for CAT I, II and III, offering routing capabilities.
The ALCMS has the following
fail-safe options
ƒƒ Preset State Example of a PC Based Control System
ƒƒ Last State

Features
ƒƒ ETL Certified
ƒƒ Advanced distributed control and
monitoring with a PC based design
to provide an intregrated solution for
airfield lighting requirements.
ƒƒ Real-time comprehensive data of the
airfield lighting circuits
ƒƒ Capable of CAT I, II, III Control
and Monitoring
ƒƒ Single lamp monitoring capability
with Logitrac lamp monitoring system
ƒƒ Routing capability with Logitrac lamp
monitoring system
ƒƒ Failsafe Design
ƒƒ Flexible and expandable system
design
ƒƒ Touch-screen Control
ƒƒ Unique graphic airfield layouts
ƒƒ Software that is designed to fit
the airports specific needs
ƒƒ User security access
ƒƒ Definition and control tools for main-
tenance, operations, control tower
and managment
ƒƒ Network redunancy is available and is
used for fast reliable data transmission

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ALCMS Components Ordering Information

Digitrac™ Intergrated Control & Monitoring
The Digitrac™ is a device that is intergrated into the ALCMS system to 1 5 0 0 0 8 0 - - -
control and monitor CCRs, Selector Switches and General Elements
(Generators, Windcones, Beacons, Runway Visual Range{RVR}).
Each constant current regulator (CCR) and each controllable element Enclosure:
has its own Digitrac™ The Digitrac™ is a microprocessor-based mod- 1500080 = IP66 3U Enclosure
ule that includes all communication, command, monitoring, input/
output and fail-safe functions. This distributed structure simplifies in- Digitrac Options:
stallation, significantly increases reliability and ease of maintenance. 1 = Digitrac Only
The controllable elements receive the air traffic controller commands 2 = Digitrac and Megatrac
via the communications network, execute the commands and report 3 = Digitrac and Display Unit
back the status of each 4 = Digitrac, Megatrac and Display Unit
controlled element to all control locations. 5 = Megatrac Only
The system communicates in real time allowing airport personnel
to be aware of the status of the lights on the airfield at all times. The Relay Options:
Digitrac™ also sends the status reports to the ALCMS which stores A = No Relays
the historical information. B = 48 VDC Relays
Megatrac™ Insulation Resistance Monitoring C = 120 VAC Relays
The Megatrac™ is a unit that performs insulation resistance D = 24 VDC Relays
monitoring (megger tests the) series circuit, allowing the system to Input Power:
automatically or manually run the the test and report the
integrity of the airfield lighting circuit.
110 = 110 VAC
220 = 220 VAC
The ALCMS system is usually designed to communicate via
powerline carrier, since power lines can lose insulation quality
and the line can degrade over time, we reccommend having
the Megatrac system installed inside or near each CCR The 1 5 0 0 1 6 7 - - -
Megatrac™ unit helps minimize the possibility of commands
being lost because there is too much noise on the circuit by
monitoring the circuit integrity. This allow the customer time Enclosure:
to prepare and respond to any powerline circuit consistancy 1500167 = Rack Mount Enclosure
problems. Maintenance personnel can access the data throught the
ALCMS history and monitor the long term integrity of the airfield Digitrac Options:
circuit. 0 = 0 Digitracs
1 = 1 Digitrac
2 = 2 Digitracs
3 = 3 Digitracs
Renewal Parts MegaTrac Options:
Description Part Number A = 1 Megatrac
Digitrac Interface PC Board for Flat Panel T9002-01-22-00 B = 2 Megatrac
Digitrac Interface PC Board
C = 3 Megatrac
for Rack Mount/3U IP66 10056-1710 D = 0 Megatrac
Megatrac High Voltage Unit (HVU) 110VAC T9006-93-13-00 Relay Options:
Megatrac High Voltage Unit (HVU) 220VAC T9006-93-14-00 R0 = No Relays
Megatrac PC Board for Rack Mount/3U IP66 T9006-91-01-00 R1 = 48 VDC Relays
R2 = 120 VAC Relays
R3 = 24 VDC Relays

1 5 0 0 0 6 1 -

Enclosure:
1500061 = Flat Panel Enclosure with
Mounting Plate and Cover
Input Power:
No Dash # = 120 VAC
1 = 220 VAC

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ALCMS Components Ordering Information

Logitrac™ Lamp Monitoring System
The Logitrac Lamp Monitoring System provides advanced control and moni- 1 5 0 0 1 9 0 - -
toring of stop bars and guard lights as part of a Surface Movement Guidance
and Control System plan and failed lamp locator capability.
The Lamp Monitoring System (LMS) interacts with the ALCMS to control and Enclosure:
monitor a series of lights or each individual light to support independent on,
1500190 = Rack Mount Enclosure
off, or blink control at each lamp. A device installed at each lamp know as the
Continous Logitrac Device (CLD) communicates to and receives commands Logitrac Options:
from the ALCMS through a Continous Logitrac™ Adaptor (CLA) typically 0 = 0 Logitrac Adapter
located in the airfield electrical vault. The ALCMS then is able to receive an 1 = 1 Logitrac Adapter
alert message when a burnt out lamp or sensor activation occurs and process
the system lamp statuses to determine airfield category capability (CAT I, II, 2 = 2 Logitrac Adapter
III). The failed lamp locator provides the ability to ensure that the airport can Input Power:
meet the low visability requirements for CAT II and CAT III operations. A = 120V
Fiber Logitrac™ Device B = 230V
If the airport is using Fiber optic cabling in addition to power line carrier than an
option is the Fiber Logitrac Device (FLD). The FLD communicates via fiber optic
lines to provide a faster and more efficient way of controlling and monitoring
indiviual lamps. With the FLD you can avoid electromagnetic interference field
issues due to low insulation resistance on the series circuit. The FLD does not re-
quire a CLA to communicate to the ALCMS system. The FLD has a data commu-
nication faster than 1 Mbps ensuring a faster response time that with a standard
system The FLD installed at each lamp enables the control and monitoring of
one or two lead lamp fixtures when connected between the fixture and isola-
tion transformer (L830/L831). The FLD is a fully encapsulated device that is IP68
rated to protect against the elements and other damage. The FLD can support
fixtures up to 400W each.

Logitrac Device layout examples:

CLD and FLD Configurations

Description Part Number Description Part Number
Continuous Logitrac Device (CLD), 2XLAMP, ON/OFF T6540-03-01-00 Fiber Optic Logitrac Device (FLD),
Continuous Logitrac Device (CLD), 2XLAMP, OFF/OFF T6540-03-02-00 2XLAMP, ON/ON, 50W MAX PER LAMP, LED T6600-00-04-00
Continuous Logitrac Device (CLD), 2XLAMP, OFF/OFF, 400W T6540-03-03-00 Fiber Optic Logitrac Device (FLD),
2XLAMP, ON/ON, 50W MAX PER LAMP, LED T6600-00-05-00
Continuous Logitrac Device (CLD), 2XLAMP,
ON/OFF, Elevated Runway Guard Light T6540-03-04-00 Fiber Optic Logitrac Device (FLD),
2XLAMP, OFF/OFF, 50W MAX PER LAMP, LED T6600-00-06-00
Continuous Logitrac Device (CLD), 2XLAMP, ON/ON T6540-03-05-00
Fiber Optic Logitrac Device (FLD),
Continuous Logitrac Device (CLD), 400W SIGN UNIT T6540-03-06-00
2XLAMP, ON/ON 400W MAX PER LAMP T6600-00-07-00
Continuous Logitrac Device (CLD), 2XLAMP, ON/OFF, 400W T6540-03-07-00
Fiber Optic Logitrac Device (FLD),
Continuous Logitrac Device (CLD), 2XLAMP, 2XLAMP, ON/OFF 400W MAX PER LAMP T6600-00-08-00
ON/OFF, Inset Runway Guard Light T6540-03-08-00
Fiber Optic Logitrac Device (FLD),
Continuous Logitrac Device (CLD), 2XLAMP, ON/ON, LED T6540-03-11-00 2XLAMP, OFF/OFF 400W MAX PER LAMP T6600-00-09-00
Continuous Logitrac Device (CLD), 2XLAMP, ON/OFF, LED T6540-03-12-00 Fiber Optic Logitrac Device (FLD) Programmer T6600-50-01-00
Continuous Logitrac Device (CLD), 2XLAMP, OFF/OFF, LED T6540-03-13-00 Fiber Cable for connection to FLD 1500051
Continuous Logitrac Device (CLD) Programmer T6527-50-01-00
Fiber Optic Logitrac Device (FLD), 2XLAMP, ON/ON T6600-00-01-00
Fiber Optic Logitrac Device (FLD), 2XLAMP, ON/OFF T6600-00-02-00
Fiber Optic Logitrac Device (FLD), 2XLAMP, OFF/OFF T6600-00-03-00

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ALCMS Components
Industrial Grade Computers
As per FAA AC 150/5345-56 all of the computers used in all
locations of the ALCMS system are industrial grade computers
designed for industrial applications. These computers are much more
reliable and have a greater processing power than normal computer. It is
important to have a reliable industiral computer to ensure that there are
no unexpected and potentially dangerous interruptions to the lights on
the airfield. The computers use Intel™ core processors, have the capacity
for additional RAM use Windows operating system with ALCMS software
and database. All computers also include keyboard and mouse. Mobile
computer units are also available to control and monitor the system
while Ordering Information
out on the airfield.
Uninterruptible Power Supplies
1 5 0 0 4 6 7 - - - - - -
It is recommend that all computer cabinets have a UPS placed
inside. The UPS delivers continuous, high-quality AC power to the
computer equipment without a break when switching to a generator.
It protects the equipment from virtually all power disturbances due Enclosure:
to blackouts, brownouts, surges or noise interference. The UPS is 1500467 = Industrial Grade
capable of supplying full load power for at least 15 minutes after Computer
loss of main input power. The standard UPS sizes offered are 750VA,
1000VA and 2000VA depending on the amount of equipment is being Computer Type:
protected by the UPS. A = Rack Mount 4U
Touchscreen Monitors B = Desktop
Touchscreen stations are most commonly installed in line with the tower Hardware Configuration:
display to allow the air traffic controllers to easily control the airfield lights.
Multiple sizes can be installed in multiple locations. Each touchscreen can 1 = Standard
show the whole ALCMS system or just a particular location of the airfield 2 = Enhanced
or area of the ALCMS system. The touchscreens used as part of the ALCMS
Operating System:
system are sunlight readable touchscreens making them ideal for use in
industrial aviation applications, they also do not have films or active layers A = None
so these touchscreens provide a high clarity image of the screen. Touch- C = Windows 7, 32 Bit
screens are available in multiple sizes and can be mounting into a surface D = Windows 7, 64 Bit
or freestanding.
Lonworks Options:
LCD Monitors
0 = None
Standard LCD screens are usually installed inside each computer cabinet.
The computers in the Vault, Operation or the Maintenace Centers are there 1 = 1 PCI Card
to enable the staff to monitor, maintain and pull reports of the ALCMS sys- 2 = 2 PCI Card
tem. These monitors also can come in various sizes as per the users request. 3 = 1 External Ethernet to Echelon Module
Nema 12 Rated Computer Enclosure 4 = 2 External Ethernet to Echelon Module
Computer subsystem is housed in a Nema 12 rated industrial Additional Ram:
enclosure. This enclousure provides a degree of protection from dust, dirt, A = None
fibers and the water such as dripping water and light splashing. These
enclosures can be ordered in various configurations according to the B = 4 GB
equipment housed inside. Raided:
0 = No
1 = Yes

Component Parts
Description Part Number Description Part Number
Mobile Laptop Unit 1500156 17” LCD Touchscreen Monitor with stand 10056-2271
UPS, 2000VA, 120VAC 10056-2191 19” LCD Monitor 10056-2337
UPS, 1000VA, 120VAC 10056-2190 17” LCD Monitor 10056-2479
UPS, 750 VA, 120VAC 10056-1895 Nema 12 - Computer Enclosure 38 U 10056-2532
21” LCD Touchscreen Monitor 10056-3140 Nema 12 - Computer Enclosure Sides 38U 10056-2549
19” LCD Panel Mount Touchscreen Monitor 10056-2544 Computer Enclosure Shelf 10056-495
19” Bezel for Panel Mount Computer Enclosure 12” Deep Shelf 32551
Touchscreen Monitor 10056-2545 Computer Enclosure Keyboard and
17” LCD Panel Mount Touchscreen Monitor 10056-3054 Mouse Drawer 10056-1437
17” Bezel for Panel Mount
Touchscreen Monitor 10056-3055

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PRO Command ALCMS

PLC Based Control and Monitoring System
Compliances:
FAA AC 150/5345-56: L-890
ICAO Annex 14, Vol. 1
ICAO Aerodrome Design Manuel, Part 5
Transport Canada Aerodrome Standards

Applications System Overview:

The PRO command ALCMS Eaton Crouse-Hinds provides an airfield monitoring and control system (ALCMS) using a
is offered with the following Eaton Programmable Logic Controller (PLC). This system was designed with the small to
monitioring options: medium airfield or GA Airport in mind. The PLC-ALCMS is designed to provide control and
ƒƒ Control Only monitoring of constant current regulators and general airfield elements. Eaton Crouse-Hinds
works with customers to provide an ease of doing business that results in a reliable and long
ƒƒ Basic Monitoring lasting system for the airport.
ƒƒ Advanced Monitoing
System Layout Example:
The ALCMS has the following
fail-safe options
ƒƒ Preset State
ƒƒ Last State

Features
ƒƒ Flexible and expandable
system design
ƒƒ Touchscreen Control
ƒƒ Custom graphics that reflect
airport layout and user needs
ƒƒ Real-time monitoring of
system with event alarms
ƒƒ Event Recording for system
and circuit analysis
ƒƒ Intuitive user interface allows
for operating system with ease
ƒƒ Ability to input users and lock screen/
transfer control when necessary
ƒƒ Full system redundancy available
ƒƒ Fail Safe Feature of Last state
or Pre-set state available
ƒƒ Vault configuration screen for
CCR and circuit changes
ƒƒ CCR configuration screen
ƒƒ Photo-cell control is available
ƒƒ Compact system design allows
for more room in the vault
ƒƒ Easy to install with straightforward
system layout and few wiring require-
ments
ƒƒ Off-the-self reliable Eaton
PLC hardware

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Ordering Information

8 9 0 - - - - - - - -

Cetification:
890G1 = L-890,
PLC ALCMS Gen 1
Failsafe Options:
A = Pre-Set
B = Last - State (Latching)
Control Options:
A = Control Only
B = Basic Monitoring
C = Advanced Monitoring
Potential Transformers*
Number of PTs Needed:
CCR ≥ 20 kW, 6.6A
CCR ≥ 20 kW, 20A
CCR < 20 kW, 6.6A
CCR < 20 kW, 20A
Airport Code:
Project Number:

*If you have a Crouse-Hinds CCR you may already have the PT installed inside the regulator

System Configuration Explanations:

Failsafe Options: Control Options:

Type A - Preset - Upon a failsafe Type A – Control Only. - This type of Type B – Basic Monitoring. - Type C – Advanced Monitoring - This
condition, the ALCMS controlled monitoring provides a basic system This type of monitoring increases type of monitoring expands the moni-
devices will switch to a pre-defined level diagnostic and alarm report- system operational awareness and toring capabilities for the controlled
state (ON to a pre-defined bright- ing. This monitoring level does not provides basic monitoring for the elements not provided
ness level, or OFF). provide monitoring or feedback for controlled elements. This level of in the Type B monitoring. This level of
the controlled elements of the system monitoring is typically required at air- monitoring is typically required
Type B - Last State - Upon a failsafe (i.e. Constant Current Regulators). The ports capable of operating in VFR or at airports capable of operating
condition, the ALCMS controlled minimum Type A monitoring design Category I conditions. The minimum in Category II and Category III
devices must remain on at the same criteria is as follows: To indicate a Type B monitoring design criteria is as conditions. The minimum Type C
brightness level prior to failsafe “computer malfunction”, “communica- follows: All monitoring requirements monitoring design criteria is as
condition. The failsafe device must tion link warnings”, “failsafe”, or a “vault of the Type A with the addition of follows: All monitoring requirements
maintain last state (latched) condi- control interface equipment failure”. feedback that a controlled element of the Type A and Type B with the
tion. Optional Monitoring: To indicate a is on or off. Optional monitoring: To addition or CCR
loss of system commercial power and/ indicate a loss of system commercial monitoring, burnt out lamp
or UPS warnings and alarms power, that the system is operating on monitoring, lamps out threshold
generator power and/or UPS warning and alarm,RMS output cur-
warnings and alarms. rent and RMS output voltage monitor-
ing. Optional monitoring:
To indicate a loss of system
commercial power, that the system is
operating on generator power and/or
UPS warnings and alarms.

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Control & Monitoring Systems [email protected] www.chscontrols.se

PRO Command PLC Enclosures: HMI (Human Machine Interface)

The PRO Command ALCMS Touchscreen and Enclosure Ordering:
system will be comprised of
different locations each with
there own control areas and P H 1 - - - - -
enclosure cabinets to ensure control/
monitoring access and capabilities from Touchscreen Type:
all desired airport locations.
The following are the ordering and part
PH1 = HMI and PLC
number explainations that will Touchscreen Gen 1
be used to customize the system Screen Size:
to the airports needs. Please contract a
A = 12” Touchscreen
Crouse-Hinds Sales or Customer Service
Representative for help B = 15” Touchscreen
with ordering. C = 21” Touchscreen*
Mounting Options:
0 = Flush Mount (No enclosure) with separate
24” x 24” Cabinet, Nema 12 Rating for Wall Mount
1 = Flush Mount (No enclosure)
2 = Wall Mount/Desk Mount
(Not Nema 12 Rated)
3 = 24” x 24” Cabinet with
Nema 12 Rating, Wall Mount Only*
Communication Switch Options:
0 = None (Not needed if located in same
location as a PLC enclosure)
1 = One Communication Line
2 = Two Communication Lines
Communication Switch Types:
A = Multi-mode 5 port switch (Reccommended for
distances between locations of less than 13,000 feet)
B = Multi-mode 8 port switch (Reccommended for
distances between locations of less than 13,000 feet
and more than one Touchscreen/Monitor is in the vault))
C = Single-mode 5 port switch (Reccommended for
distances between locations of greater than 13,000 feet)
D = Single-mode 8 port switch (Reccommended for
distances between locations of greater than 13,000
feet and more than one Touchscreen/Monitor is in the vault)
Power Supply Options**:
0 = None
1 = Power Supply
2 = Uninterruptible Power Supply
3 = Power Supply & Uniterruptible Power Supply

* If 21” touchscreen is chosen it cannot be used with mounting option 3

** These options can only be chosen with mounting option 3

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PRO Command PLC Enclosures: General Elements Enclosure Ordering:

The PRO Command ALCMS
system will be comprised of
different locations each with P G E 1 - - - - - - - -
there own control areas and
enclosure cabinets to ensure control/ Touchscreen Type:
monitoring access and capabilities from PGE1 = PLC General
all desired airport locations. Element Enclosure Gen 1
The following are the ordering and part
Screen Size:
number explainations that will
be used to customize the system A = None
to the airports needs. Please contract a B = 12” Touchscreen
Crouse-Hinds Sales or Customer Service C = 15” Touchscreen
Representative for help Number of General Element Inputs:
with ordering.
Insert Qty above (Note: If greater than
16 inputs are needed constact supplier)
Number of General Elements to be Controlled:
Insert Qty above

Number of RVR (Runway Visual Range) to be Controlled:

Insert Qty above
Failsafe Options:
A = Pre-Set
B = Last - State (Latching)
Redundancy:
0 = None
1 = Redundant Communication
Communication Switch Types:
A = Multi-mode 5 port switch (Reccommended for
distances between locations of less than 13,000 feet)
B = Multi-mode 8 port switch (Reccommended for
distances between locations of less than 13,000 feet
and more than one Touchscreen/Monitor is in the vault))
C = Single-mode 5 port switch (Reccommended for
distances between locations of greater than 13,000 feet)
D = Single-mode 8 port switch (Reccommended for
distances between locations of greater than 13,000
feet and more than one Touchscreen/Monitor is in the vault)
Power Supply Options:
1 = Power Supply
2 = Uninterruptible Power Supply
3 = Uninterruptible Power Supply and Power Supply Redundancy

*Touchscreen is optional on PGE1 Enclosure

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Vault Enclosure Ordering:

P V 1 - - - - - - - - - - -
Touchscreen Type:
PV1 = PLC Vault
Enclosure Gen 1
Screen Size:
A = 8.4” Touchscreen & PLC
B = 5.7” Touchscreen & PLC
Number of CCRs*:
Insert Qty above
Number of 3 or Less Brightness Step CCRs
without Circuit Selector Switches:
Insert Qty above
Total Number of General Element
and Selector Switch Pole Inputs**:
Insert Qty above (Up to 32 Inputs)
Number of General Elements to be Controlled**:
Insert Qty above (Up to 8 elements)
Enclosure:
A = 24” x 24” Nema 12 Enclosure
B = 36” x 36” Nema 12 Enclosure (Required for units with > 8 CCRs)
Feedback Type:
0 = None
1 = On/Off
2 = Current/Voltage Measurement
Failsafe Options:
A = Pre-Set
B = Last - State (Latching)
Redundancy:
0 = None
1 = Redundant PLC
2 = Redundant Communication
3 = Redundant PLC and Communication
Communication Switch Types:
A = Multi-mode 5 port switch (Recommended for
distances between locations of less than 13,000 feet)
B = Multi-mode 8 port switch (Recommended for
distances between locations of less than 13,000 feet
and more than one Touchscreen/Monitor is in the vault))
C = Single-mode 5 port switch (Recommended for
distances between locations of greater than 13,000 feet)
D = Single-mode 8 port switch (Recommended for
distances between locations of greater than 13,000
feet and more than one Touchscreen/Monitor is in the vault)
Power Supply Options:
1 = Power Supply
2 = Uninterruptible Power Supply
3 = Uninterruptible Power Supply and Power Supply Redundancy
* If total number of CCR are greater than 24, contact the supplier for more options.
** If qty is over suggested amount then a custom configuration is needed, contact
the supplier for more options.

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Vault Enclosure Outline Examples of Touchscreen Graphic Layouts

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