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NTDC Type Test Policy
NTDC Type Test Policy
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NTDC Type Test Policy
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Revised Type Test Requirements of NTDC In order to encourage more suppliers / manufacturers to enhance competition, the condition of Pre-Type testing of the material / equipment for T/Line and Grid Station is being relaxed upto 31-12-2018. Some minor modifications have also been proposed in the Policy so that more options are available to the manufacturers. 2. In lieu of said relaxation, following new provisions have been added in the Policy: i, The bidder will submit tentative schedule of type testing alongwith an Undertaking in his bid that in case of award of contract, he will carry out type tests as per NTDC Type Test Policy within the quoted Bid price without effecting the delivery/ completion period stipulated in the Bidding Documents. in case of failure to submit an Undertaking & ‘Schedule of type tests along with the bid: |. In supply contract, , his bid shall be considered liable for rejection. Ml. In case of EPC contract, such manufacturer shall not be accepted and bidder will be bound to replace the same with acceptable ‘manufacturer. In case of non conformance, the bid shall be rejected li, During evaluation, the Engineer may seek any information and timelines regarding missing tests, which in his opinion, are required to be performed as per Specifications from the bidder(s) through post bid Clarification. In case of non-submission of the requisite missing data / confirmation by the bidder within the stipulated time, the bid shall be rejected, il, After issuance of Notification of Award, the bidder shall be required to furnish the confirmed Testing Schedule on the Letter Head of prescribed Testing Lab before signing of the Contract Agreement within a period set for such purpose in the Bidding Documents. In case of delay or non- submission of the requisite details, NTDC shall have the right to cancel the NOA including encashment of bid security and move to next lowest responsive bidder. Wv. After award of contract agreement, the bidder shall carry out the requisite type tests and execute the contract within stipulated time period. in case of failure: |. The Purchaser may exercise its right of termination of the Contract and other remedies available according to relevant provisions of the Contract Ml. In case of EPC contract, the EPC contractor will be required to change the manufacturer as proposed by the employer. ellek , Com D&E) NID om (Get) NMC"Ls -2- 3. After the said Expiry Date i.e., 31-12-2018, the bidder shall offer only type tested equipment, mentioned below, from one of the testing Laboratories as er Annexure-A in accordance with tests defined in Annexure-B as per relevant NTDC tender specifications/ IEC along with the bid, Grid Station Equipment i. Circuit Breaker ji, Disconnector iii, Potential Transformer/Capacitive Voltage Transformer iv. Current Transformer v. Surge Arrester Insulators (Disc & Post] Hardware (Connectors and Strings Gis ‘Transmission Line Equipment i. Conductor Hardware and accessories Spacer damper Stock Bridge Vibration Damper v. Insulators ‘Transformer & Shunt Reactor Bushings “Transformer & Shunt Reactor Bushings shall either be from M/s Trench Hefley (France/ Switzerland); M/s Passoni & Villa Italy; M/s F&G Germany & M/s. ABB Sweden which have proven performance in NTDC system or pre-type tested transformer bushings from an equivalent manufacturer duly tested at any STL Lab (Annexure-A) as per IEC 60137 and NTOC Specification .” In case of non-submission of type test reports with the bids or if test reports supplied are not from one of the labs given in Annexure-A along with the bid, as er scope given in Annexure B, the same shall be considered technically non- responsive, 4, The validity of the Type Test reports shall be 10 years from the date of issuance of the reports. However, fresh type tests shail be required/repeated if; a) The applicable standards have changed b) The valdty of the test reports has expired c) The material used for the manufacturing has changed 4d). The design has changed e) The sub-contractors / suppliers have changed g, f) The manufacturing process has changed aA L x a ao L \ y, & he“37 8) Country of origin has changed h) Manufacturing facility has changed 5. No Inspection Report issued by any STL member lab, in respect of Tests which are exclusively required to be acrried out from the Labs as per Annexure-A shall be accepted. Only those type test reports of the equipment shall be accepted, which have been performed at the premises of the STL members 6. The Type Test Reports shall include the information regarding outsourced components /parts of the equipment type tested. The Report shall also include complete identification of the equipment alongwith drawings Note: (i) The mnaufcaturers are encouraged to avial this opportunity for carrying out type tests as per NTDC Policy. NTDC can also nommiate its inspectors upon request provided that all such costs shall be borne by the manufacturer. (ii) NTDC reserves the right to change all or any parts of the type test policy at any time in the best interest of company. AL oh - Y k phe L - K \ faAnnexure-A (List of Approved /STL member labs) Centro Elettrotecnico Sperimentaleltaliano S.p.A. Via Rubattino 54 20134 Milano MI Italy Institut "PrueffeldfuerelektrischeHochleistungstechnik” GmbH (IPH) LandsbergerAllee 378A D-12681 Berlin Germany FGH Engineering & Test GmbH Hallenweg 40 D-68219 Mannheim Germany LIME (Laboratoires des Mat&@rielsElectriques) Site des RenardiA'res EDF- R-&-D-LME Avenue des RenardiAres 77818 Moret-sur-LoingCedex France. Centre d'EssaisRhodanien De 'Appareillage CERDA ALSTOM Grid BP No. 1321 130 Rue LA@on Blum 69611 Villeurbanne Cedex France. L2E VOLTA Schneider Electric Industries SAS 38050 Grenoble Cedex 9 France Central Research Institute of Electric Power Industry(CRIEPI) 2-6-1, Nagasaka Yokosuka-shi Kanagawa 240-0196 Japan Lv A wilerw8. 10, 11. 12. 13. 14, 15. os Hitachi Ltd., High Voltage & High Power Testing Laboratory 1-1, Kokubu-cho Hitachi-shi Ibaragi 316-8501, Japan MEIDENSHA CORPORATION High Power Testing Laboratory 515, KaminakamizoHigashimakado Numazu-shi Shizuoka 410-8588 Japan Mitsubishi Electric Corp. High Voltage & 8-1-1, Tsukaguchi-Honmachi Amagasaki-shi Hyogo 661-8661 Japan ligh Power Testing Laboratories High Voltage and High Power Testing Laboratory Nissin Electric Co., Ltd 47, Umezu-Takase-cho Ukyo-ku, Kyoto-shi kyoto 615-8686 Japan Toshiba Corp. Hamakawasaki High Voltage and High Power Testing Laboratory 2-1, Ukishima-cho Kawasaki-ku, Kawasaki-shi Kanagawa 210-0862 Japan DNV GL- Energy, Power TIC Utrechtseweg 310 6812 AR Arnhem ‘The Netherlands DNV GL- Energy, Power TIC High Power and High Voltage Laboratories 4379 County Line Road, Chalfont, PA 18914 UsA ZkuAjebnictvA~, a.s.(ZKU) PodnikatelskAj 547 190 11 Prague 9 Czech Republic fe wher16. 17. 18. 19. 20. 21. 22. 23. 24. b- High Power, high voltage Testing & Evaluation Division, 12, Bulmosan-ro 10 beon-gil Seongsan-gu, Changwon-si Gyeongsangnam-do, 642-120 South Korea Power Apparatus Testing & Evalu: 111, Hanggaul-ro Sangnok-gu, Ansan-si, Gyeonggi-do, 426-910 South Korea ABB Switzerland Ltd. High Voltage Products and Components, Dept. PGHV-X Fabrikstrasse 13, CH-5400 Baden Switzerland High-Voltage Institute Kassel GE ALSTOM Grid GmbH Lilienthalstrasse 150 D-34123 Kassel Germany ABB AG CalorEmag Medium Voltage Products OberhausenerStrasse 33 0-40832 Ratingen Germany Siemens AG Nonnendammallee 104 D-13629 Berlin Germany Siemens AG Carl-Ben2-Strasse 22 D-60386 Frankfurt am Main Germany PEHLA-Laboratory Regensburg Rathenaustr. 2 -93055 Regensburg Germany ABB AB High Power Laboratory LyviksvAngen 14 SE-77180 Ludvika, Sweden. a yo Le FIN \, 225. 26. 27. 28. 29. 30. 31. 32. 33. 34, STRIAB P.O Box 707 77180 Ludvika, Sweden. NEXANS Norway AS P.O. Box 42 1751 Halden Norway NEFI P.O. Box 108 Sentrum 3701 Skien, Norway. Powertech Laboratories inc. 12388 - 88th Avenue Surrey, British Columbia, V3W 7R7 Canada Eaton's Cooper Power Systems Division ‘Thomas A. Edison Power Test Laboratories 11131 Adams Road Franksville, WI $3126 USA, LAPEM-CFE Jefe Departamento Distribution CP 36630 Irapuato GTO Mexico ‘S&C Electric Company 6601 N Ridge Boulevard Chicago, !L 60626 USA Eaton Corporation 200 Westinghouse Circle Horseheads,NY 14845, usa Vasgolyoutca 2-4 11-1158 Budapest Hungary KEMA Lab Chalfont, USA35. 36, 37, 38. 39. 40. Intertek Ausgrid Testing & Certificate Lab Australia Kinectrics Lab 800 Kipling Ave. Etobicoke, ON M8Z SG5, Canada Polotecnico Di Milano Plazza Leonardo da Vinci, 32, 20133 Milan Italy SAG Frankfurt PittlerstraRe 44 63225 Langen, Germany EGU HV Laboratory AS Podnikatelska 267 190 11 Prague 9, Bechovice Caech Republic Cerisi Laboratario Italiano Gomma Italya Annexure-B {Scope of Type Testing) A. G/s Equipment Scope of Type Test Approved labs 220 KV Auto transformer (P-169:2009)_ The following type test shall be carried out on one auto-transformer in each group/lot of auto-transformers with the same characteristics and ratings: 1. Temperature rise. ‘Any Independent lab accredited by ISO/IEC 17025. Manufacturer's lab 2. Full wave lighting impulse test on line and neutral terminals. shall also be 3. Chopped wave lighting impulse test. acceptable. 4, Measurement of harmonics on no-load current. 5. Measurement of zero-sequence impedance. 6. Measurement of sound level 7. Measurement of power taken by cooling fans. Please note that NTDCL reserves the right to conduct short circuit test on transformers 132 kV CBs (P-193:2010) Dielectric tests. ‘Any lab as per Measurement of the resistance of the main circuit AnnexA Measurement of Temperature and Temperature-Rise. Short-time withstand current and peak withstand current tests Short-circuit current making and breaking tests. Critical current test. (if applicable) Earth fault test. Capacitive current switching tests. (as per requirement) 9, Short-line fault test. 10, Out of phase making & breaking test. 411. Electrical Endurance test, performance of No. of switching operations ‘at Max. Continuous current carrying capacity of the offered circuit breaker. PN OMe ENE 12. High Temperature test. 13. Temperature rise test of control and auxiliary circuit. 14. Radio Interference Voltage Test. 15. Verification of IP coding test. 16. Tightness test. 17. Electromagnetic Compatibility (EMC) tests. 18. Mechanical operation test at ambient temperature including, extended mechanical endurance test. 19. Static terminal load test. i. Any Independent lab accredited by ISO/IEC 17025 fi. Any lab as per Annex-A, ill Inspection reports issued by any STL lab Va ‘Ae be A xm - I fe tte t= 10- 220 kV and 500 kV CBs (P-171:2008) pony 8. 9. 10. iL 2 13, 14, 15 Dielectric Tests. Measurement of the resistance of the main circuit (contact resistance} Temperature rise tests, Short-time withstand current and peak withstand current tests. Short circuit current making and breaking tests. Capacitive current switching tests: Line-charging current breaking tests. Capacitive current switching tests: Cable-charging current breaking tests, Critical current tests (if applicable). Short line fault tests. Out-of-phase making and breaking tests. Electrical endurance tests. Single phase and double earth fault tests. Single capacitor bank switching tests. Back-to-back capacitor bank switching tests. Switching of shunt reactors. Any lab as per ‘Annex-A 16. v7. 18, 19, 20, 21. 22. 23, 24, 25, Low and high temperature tests. Test to prove operation under severe ice conditions. Radio interference voltage (RIV) tests. Tightness tests. Electromagnetic compatibility (EMC) tests. Mechanical operation tests at ambient temperature Verification of the degree of protection. Extended mechanical endurance tests. Humidity tests. Static terminal load tests. Any Independent lab accredited by ISO/IEC 17025 i. Any lab as per Annex-A iii, Inspection reports issued by any STL lab Disconnector, earth Switch and fast Earth Switch a) 132 kV (P-128:2011) 1. Impulse voltage withstand test. Any lab as per 2. Power frequency voltage withstand tests on main circuit (dry & wet). | Annex-A 3. Power frequency voltage withstand tests on auxiliary and control circuits 4, Measurement of the resistance of main circuit including both contacts. 5. Temperature-rise test. 6. Short-time withstand current and peak withstand current tests. 7. Short circuit making performance of earthing switches. (as per requirement in GIS) yd Ya Lo peje “\ | A ke pona7 8. Bus-transfer current switching test. 8. Induced current switching test. 10. Radio interference Voltage tests. i- Any Independent 11, Verification of the protection lab accredited by 12. Operating and mechanical endurance tests. ISO/IEC 17025, 13. Test to verify the proper function of the position indicating device. | ii, Any ab as per Annex-A ii, Inspection reports issued by any STL Lab b) 220 kV and 500 kV (IEC) 1. Dielectric tests. ‘Any lab as per 2, Temperature-rise test. Annex-A 3. Measurement of the resistance of main circuit. 4, Bus Transfer current Switching tests (DS). 5. Bus Charging Switching tests (DS). 6. Induced Current Switching Tests (FES) 7. Short-circuit current Making tests (FES). 8. Short time withstand current and peak withstand current tests. | 9. Verification of the degree of protection. Any Independent | 10. EMC Tests. lab accredited by 41. Closing and opening capacity test for the switch device. Iso/iec 17025 12, Mechanical endurance test. ii, Any fab as per Annex-A ili. Inspection reports issued by any STL lab Potential Transformer /Capacitive Voltage Transformer a) 132 kV Protection PT (P-129:2011) Lightning impulse withstand voltage test. ‘Any lab as per Power frequency voltage withstand test at Primary & secondary | Annex-A windings, between sections and for earthed terminal (dry & wet). Partial discharge measurement during induced voltage test Radio Interference Voltage (RIV) Test Short-circuit withstand capability test ‘Measurement of Temperature and Temperature-Rise. Measurement of the resistance of primary and secondary windings. Determination of percentage voltage (ratio) errors and phase displacement at 80%, 100% and 120% of rated voltage, at rated A a xen " {4 woe He fo —-42- frequency and at 25% and 100% of rated burden for measuring winding and at a power factor of 0.8 lagging for measuring accuracy class. 9. Determination of percentage voltage (ratio) errors and phase displacement at 5% of rated voltage and at rated voltage multiplied by the rated voltage factor, with protective burden of between 25% ‘and 100% of protective winding and at a power factor of 0.8 lagging for protective accuracy class 10. Mechanical test. 11. Transmitted Overvoltage Measurement. 12. Measurement of Capacitance and dielectric dissipation Factor test. i. Any independent lab accredited by ISO/IEC 17025 ii, Any lab as per Annex-A il, Inspection reports issued by any STL lab b) Metering PT/CVT (P-206:2005) 132 kV, 220kV, 500 kV. 1. Short circuit withstand capability tests. 2. Temperature rise test. 3. Impulse voltage test. 4, Ferro resonance tests. 5, 6 7, Transient response tests. Verification of measuring accuracy at 0.8 lagging power factor. High frequency capacitance and equivalent series resistance measurement. 8. Stray capacitance and stray conductance measurement between low voltage terminal and earth 9. Partial discharge test. 10. Determination of temperature coefficient. Any lab as per Annex-A 11. Radio interference voltage test. 12. Mechanical test. i. Any Independent lab accredited by ISO/IEC 17025 ii, Any lab as per Annex-A ili, Inspection reports issued by any STL Lab : a | pod \ oa Ie poner i \a7 ©) 220 kV, 500 kV Protection CVT/CCVT (NESPAK) 1. Ferro resonance tests. ‘Any lab as per 2. Transient response test. Annex-A 3. Temperature rise test. 4, Lightning impulse test. 5. Chopped lightning impulse test (special test). 6. Switching impulse test. 7. Wet test for outdoor type transformers. 8. Determination of errors. 9. Short circuit withstand capability test 10. High frequency capacitance and equivalent series resistance measurements in the range of the rated temperature category. 11. Stray capacitance and stray conductance measurements of the low voltage terminal. 12. Discharge test. 13. Partial discharge test. 14. Determination of the temperature coefficient. 15. Measurement of radio interference voltage test (RIV). i. Any independent 16. Cantilever test lab accredited by 17. Mechanical test. ISO/IEC 17025, ii. Any lab as per Annex-A ill, nspection reports. issued by any STL [tab Current Transformer a) 132 kV Protection CTs(P-90:2012) T. Measurement of the resistance of primary and secondary windings. | Any lab as per 2. Lightning impulse withstand voltage test. AnnexA 3. Temperature-rise test. 4, Short-time withstand current and peak withstand current tests. 5, Measurement of capacitance and dielectric dissipation Factor test. 6. Determination of errors (Limits of current error, phase displacement andinstrument security factor) for measuring core. 7. Determination of errors (Limits of current error, phase displacement andcomposite error) for protective core. 8. Power frequency voltage withstand test at Primary & secondary i-Any independent windings and between sections (dry). lab accredited by 9. Power frequency voltage withstand test at Primary windings (wet). ISO/IEC 17025 10. Inter-turn over voltage test. 11, Partial discharge measurement. 12, Radio interference Voltage (RIV) Test. ii. Any lab as per AnnexA«14 13. Mechanical tests. 1005) 132 kV, 220kV, 500 kV iii, Inspection reports issued by any STL lab 1. Short 2. Temperature-rise test. 3. Lightning and switching impulse voltage tests on primary windings. 4, Determination of errors. 5, 6 7 ie current tests. Wet test for outdoor type transformers. Radio interference voltage measurement (RIV). Measurement of capacitance and dielectric dissipation factor. Any lab as per Annex-A €) 220 kV, 500 kV Protection CTs (P-174:2008) Short time current tests. Temperature rise test, Lightning and switching impulse voltage tests on primary windings. Determination of errors of protective and metering cores. Chopped lightning impulse test. Measuring chopped impulse test on primary winding. Any lab as per Annex-A Wet test for outdoor type transformers. Measurement of capacitance and dielectric dissipation factor. Mechanical tests. 10. Radio interference voltage measurement (RIV) test. i. Any Independent lab accredited by ISO/IEC 17025 ii, Any lab as per Annex-A, ili, Inspection reports issued by any STL- 1 Surge Arrester* Scope of Type Test [Approved labs a) Surge Arrester (P-181:2012) 1. Insulation withstand tests on arrester housing (Dry & Wet): a. Lightning impulse voltage test (dry). only), ©. Power frequency voltage test (Dry & Wet). 2. Residual voltage tests; a, Steep current impulse residual voltage test. b. Lightning impulse residual voltage test. ©. Switching impulse residual voltage test. Operating duty tests: a. High current impulse operating duty test. b. Switching surge operating duty test. 5. Short circuit Test. 6. Tests of arrester disconnectors (For arresters fitted with disconnectors) 7. Internal partial discharge test. 8, Seal leak rate test. 9. Current distribution test (For multi column arresters). 10. Power frequency voltage verses time test. 11, Pressure relief test. 12, Salt fog test (For polymeric housed arresters). 13. Artificial pollution test (For porcelain housed multi-unit surge arresters). 14, Bending moment test (For porcelain housed surge arresters for | Um>52kV). 15. Environmental test (For porcelain housed surge arresters).. 16, Radio interference voltage (RIV) test. 17. Weather ageing test (For polymer housed arresters). b. Switching impulse voltage test (dry) (For type E & Farresters | ISO/IEC 17025 3. Long duration current impulse withstand test. (as per updated IEC) i Any Independent lab accredited by li. Any lab as per Annex-A, ill, Inspection reports Issued by any STL lab 'b) Surge Counter Temperature test. Impulse test. Short-circuit test. Salt fog test (For polymeric housed arresters). NOwSeNe i, Any Independent lab accredited by ISO/IEC 17025 ii, Any lab as per Shock test. Vibration tes Annexk Humidity test. iii, Inspection reports issued by any STL tab MW KD — che Ie d Ie potty a ‘Type Test Report as per latest IEC shall also be aeéeptblye for applicable voltage \ a we-1b- ‘Transformer & Shunt Reactor Bushings* ‘Scope of Type Test a) Bushing (IEC 60137) Approved labs Dry or wet power-frequency voltage withstand test. Dry lightning impulse voltage withstand test. Dry or wet switching impulse voltage withstand test. Thermal stability test Temperature rise test. Verification of thermal short-time current withstand. Cantilever load withstand test. Tightness test on liquid-filled, compound-filed and liquid-insulated bushings. ‘Any lab as per Annex-A | Please refer to the criteria approved separately an
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