0% found this document useful (0 votes)
2K viewsGomco Service Manual
Manual de servicio de aspirador GOMCO
Uploaded by
mariaCopyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
0% found this document useful (0 votes)
2K viewsGomco Service Manual
Manual de servicio de aspirador GOMCO
Uploaded by
mariaCopyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
/ 28
GOMCO~» MOBILE PUMP
CONSTANT AND INTERMITTENT
MODELS 6036 & 6037
OPERATION, MAINTENANCE AND
SERVICE MANUAL
foones
yd
$168-274-001
REV. C INDEX
‘General Information
Specifications
‘Set-Up
Operating Procedure
Operating Principle
Maintenance and Service
Mlustrations
Trouble Shooting
Replacement Parts List
Warranty
Copyright 1.0 GENERAL INFORMATION:
14
1.2
13
14
Purpose:
‘The Gomco Models 6036 and 6037 Constant and Intermittent pumps are designed to provide
two types of vacuum service. Constant suction provides vacuum levels fully adjustable from
0 to 200 mm of mercury with a maximum air flow of 25 liters per minute. For applications that
equire mild intermittent suction, the pump will provide 0 to 200 mm of mercury with a maximum
air flow of 4 liters per minute. While using intermittent suction, the user can adjust the amount
of time the vacuum is to be applied (1 to 90 seconds). The amount of time the unit vents to
atmosphere is 12 seconds.
Features, Model 6036:
‘Supplied with Model 6036 as standard equipment are:
One (1) 600 mI glass collection bottle (used on constant).
One (1) 2800 mi glass collection bottle with overflow protection cap assembly (used on
intermittent),
3. Two (2) disposable tubing packages, each containing a 15-inch and a 72-inch length of
clean 1/4 inch |.D. clear flexible PVC tubing.
4. Two (2) packages, of 3 each, of bacteria filters.
5. Compact cart with non-marking casters, easy to clean stainless steel top work surface,
illuminated on-off switch, lamps to indicate constant or intermittent service, *on" time
control, vacuum gauge, vacuum regulator and hospital grade plug.
1.2.1 2800 ml Bottle Assembly:
Your Gomeo Pump has an overflow protection device called the Cap and Float
Assembly. When collected patient drainage fluids reach the last graduation of your
collection bottle, the vacuum supply to the collection bottle is ‘shut off by the cap and
float assembly.
Features, Model 6037
Supplied with Model 6037 as standard equipment ar
1. One (1) 1100 mi disposable collection container with overflow Protection cap
(used on constant).
2. One (1) 2100 ml disposable collection container with overflow protection cap
(used on intermittent).
3. Two (2) disposable tubing Packages, each containing a 15-inch and a 72-inch length of
clean 1/4 inch 1.D. clear flexible PVC. tubing.
4. Two (2) packages, of 3 each, of the bacterial filters.
5. Compact cart with non-marking casters, easy to clean stainless steel top work surface,
illuminated on-off switch, lamps tc licate constant or intermittent service, "on" time
control, vacuum gauge, vacuum regulator and hospital grade plug.
Bacterial Filter:
The high efficiency bacterial filter is common to both the 6036 and 6037 units, The filter is
Custom engineered to prevent fluid and aerosol contamination of mobile suction units, This filter
features a hydrophobic, micro-porous membrane which fitters air with maximum efficiency (0.3.
micron particles in air), while blocking the flow of aqueous fluids and aerosol contaminants.
‘The Gomco high efficiency filter protects against suction pumps contamination in the case of
canister overflow as it helps prevent the overflow from reaching the pump. 2.0 SPECIFICATIONS:
NOTE: Specifications are nominal and subject to change without prior notice.
24
22
23
24
25
26
27
VACUUM RANGE:
0 to.250 mm Hg.
FLOW RATE (Open):
Constant - 20 Ipm
Intermittent - 4 Ipm
ELECTRICAL REQUIREMENTS:
115 volts 60 Hz (2.0 amps)
(A230 volt unit is also available)
MOTOR AND PUMP DESCRIPTION:
4 pole, permanent split capacitor motor, direct drive diaphragm pump.
2.4.1 PUMP (Only):
Vacuum - 22 inch Hg. Minimum
Flow - 28 Ipm
DIMENSIONS:
(H) 33 in. X (D) 17 in. X (W) 23 in,
WEIGHT:
Shipping - 78 Pounds
Net - 62 Pounds
buTY:
Continuous: 24 hours 3.0 SET-UP:
34
CAUTION:
32
33
3.4
BACTERIA FILTERS:
Install two bacteria filters to the stand prior to patient applications as follows.
1. Locate the vacuum and filter connection on the bottom of the stand body, (See figure 1).
2. Screw the threaded ends of the filter into the vacuum filter connections by turning in a
clockwise direction
8. Tighten finger tight.
Care must be taken when installing the filter to prevent thread damage due to cross threading
and over tightening,
600 ml Collection Bottle:
(ee Illustration No. §) Proure 1
1. The bottle and cap assembly should be sterilized prior to use (See 6.4)
2. The bottle should be assembled as shown in Illustration No. 5.
3. Insert the bottle assembly into the wire bottle bracket located on the base of the stand.
4. Connect the 15-inch length of tubing, enclosed in the tubing package, to the "short" metal
bottle tube and to the bacteria filter located under the word "CONSTANT".
5. Connect the 72-inch length of patient tubing, enclosed in the tubing package, to the "long"
metal bottle tube.
2800 ml Collection Bottle:
(Gee Illustration No. 6)
1. The bottle and cap assembly should be sterilized prior to use (see 6.4).
2. The bottle should be assembled as shown in Illustration No. 6.
3. Insert the bottle assembly into the wire bottle bracket located on the base of the stand.
4. Connect the 15-inch length of tubing, enclosed in the tubing package, to the vertical fitting on
the bottle cap and float assembly marked "to pump" and to the bacteria filter located under the
word "INTERMITTENT".
5. Connect the 72-inch length of patient tubing to to the long bent metal tube of the cap
assembly.
1100 mI Disposable Collection Container -
(See lustration No. 5A)
1, Make sure the filter shut-off is in place in the underside of the lid.
2. Place the bottle on a flat surface and snap the lid on firmly.
3. Connect the 72-inch length of patient tubing, enclosed in the tubing package, to the 90°
tubing connector in the lid marked "patient".
4. Connect the 15-inch length of tubing to the vertical connector on the lid marked "vacuum".
5. Connect the other end of the 15-inch tubing to the barbed end of the bacteria filter beneath
the word "CONSTANT”.
6. Install the container in the appropriate wire bracket located on the stand base.
gle Patient Use:
3 4.0
5.0
6.0
3.5 2100 ml Disposable Collection Container - Single Patient Use:
(See Illustration No. 6A)
1. Make sure the fiter shut-off is in place in the underside of the lid.
2. Place the bottle on a flat surface and snap the lid on firmly.
3. Connect the 72-inch length of patient tubing, enclosed in the tubing package, to the 90°
tubing connector in the lid marked *patient’.
4. Connect the 15-inch length of tubing to the vertical connector on the lid marked *vacuum'.
5. Connect the other end of the 15-inch tubing to the barbed end of the bacteria filter beneath
the word "INTERMITTENT".
6. Install the container in the appropriate wire bracket located on the stand base.
OPERATING PROCEDURE:
(Gee Illustration No. 3)
1, The "On-Off" switch should be in the “Off position,
2. Plug the line cord into a grounded electrical outlet, making sure that is is the same voltage as
indicated on the unit nameplate. The receptacle should be marked "Hospital Grade" to insure
grounding.
Be sure the length of the tubing from the bottle to the bacteria filter is dry.
|. Push the "On-Off" in the front control panel to the "On" position.
Select the type of vacuum service. Push the selector switch to the left for constant suction or to
the right for intermittent suction. The white lamps will indicate the selected service.
. Set the desired vacuum level by pinching off the patient tubing and turning the vacuum regulator
knob clockwise to increase and counterclockwise to decrease. The container on the left side is
used for constant suction and the container on the right side is used for intermittent suction.
7. Ifthe intermittent suction is chosen the timing must be set.
a. To adjust the "On" time (applied suction), turn the adjustment knob on the front panel to the
desired time in seconds,
NOTE: The time selected should be long enough to all the unit to reach the vacuum level set in
step 6.
b. The “Off time (vented to atmosphere) is factory set and needs no adjustment. The red lamp in
the front panel indicates the system is venting,
8. Your pump is now ready for patient use.
OPERATING PRINCIPLE
The negative and positive pressures of a diaphragm pump are developed by the reciprocating motion of
the diaphragm inside the pump head. The pressures are maintained by the motion of the diaphragm
and the pressure and suction flapper valves. On the up stroke, the pressure valve will open to allow air
flow through the exhaust or pressure port. On the down stroke, the pressure valve closes and the
suction valve opens, which draws a vacuum or creates a negative pressure at the suction side.
MAINTENANCE AND SERVICE:
6.1 Pump Lubrication:
The pump and motor are permanently lubricated and require no oiling or greasing. Do Not at
any time lubricate any of the parts with oil, grease or petroleum products.
6.2 Pump Maintenance:
6.2.1 The air filters and gasket should be checked or replaced at a minimum of at least once
a year (See Illustration No. 4)
62.2 To Replace Air Filters and Gasket
(Included in Parts Kit 01-90-2526, Two Kits Required)
2 nae
1. Remove the four (4) phillips head screws from the top cover of the pump. The filter
The filters and gasket are located beneath this top cover (See Illustration No. 4).
NOTE: There are two heads on this pump. Both heads are maintained the same and
should be cleaned or replaced at the same time.
2. Remove the gasket and filters and replace the filters with new ones.
3. The gasket may be cleaned with water, but should be replaced yearly.
4 63
64
6.2.3 To Replace Valves
(Included in Parts Kit 01-90-2526, Two Kits Required)
1. Remove the four (4) socket head machine screws holding the pump head in place,
NOTE: Some pump heads may be shimmed. When removing the head, take note of
their location for proper replacement.
2. Remove the slotted machine screw that holds each valve in place.
3. The stainless steel inlet and outlet valves are interchangeable. Place the inlet.
valve in position against the retainer bar, replace the valve holder over the valve and
‘secure with the machine screw. Position the vale holder so that the "X" is located in
the lower right hand corner toward the inlet of the air chamber.
4, Place the outlet valve against the retainer bar; replace the valve retainer over the
valve and secure with the machine screw.
5. Replace the head and tighten the socket head screws to 90 - 100 inch pounds.
6.2.4 To Replace Diaphragm:
1. Remove the four (4) socket head machine screws holding the pump head in place.
NOTE: Some pump heads may be shimmed. When removing the head, take note of
the location for proper replacement.
2. Remove the two (2) phillips head machine screws from the diaphragm retainer plate.
Remove the plate and diaphragm.
3. The new diaphragm wil fit in.any position on the connecting rod.
4. Replace the retainer plate and the two (2) phillips head machine screws. Torque to
30 inch pounds.
CAUTION: Do not raise any burrs or nicks on the heads of these screws. These burrs could
cause damage to the inlet valve.
CAUTION: Do not at any time attempt to remove the connecting rod or completely
disassemble the pump. Ifit does not give you the proper service after installing a
new Service Kit, Part No. 01-90-2526, please return it to the factory for repair.
Bacteria Filter:
‘The bacteria filter should be replaced after one (1) month of patient use or when a reduction of
the air flow rate is noticed. It must be replaced in the event fluids have entered in as in
collection bottle overtiow,
1. Unscrew the fiter from the vacuum and filter connection (See lllustration No. 1) by hand
turning in a counterclockwise direction.
2. Screw a new filter into the vacuum and filter connection by turning in a clockwise direction
finger tight.
CAUTION: Care must be taken when replacing the fiter to prevent thread damage due to
cross threading and over tightening.
Glass Collection Bottle and Cap Assembly Sterilization:
1. Remove the cap assembly from the bottle.
2. Dispose of drainage fluids and materials in the bottle.
WARNIN¢
The drainage fluids are a biochemical hazard and must be disposed of in
accordance with the local and state codes for disposing of biochemical hazardous
material.
5 3. Soak the bottle and cap assembly in a warm detergent solution. Wash all the parts with
annylon bristle brush, rinse thoroughly with water and aerate.
4. Autoclave at 250° F for 15 minutes following the autoclave manufacturer's recommended
procedure.
CAUTION: Do not flash autoclave the glass collection bottle. If desired, sterilize with
Ethylene Oxide Gas. Follow manufacturer's directions for recommended procedure.
6.5 Disposable Collection Containers. 1100 ml and 2100 ml:
WARNING: When these containers are contaminated with drainage fluids, they are a biochemical
hazard and must be disposed of in accordance with local and state codes for disposing of
biochemical hazardous material
66 — Solenoid Valve Replacement:
In the event that solenoid Valve No. 2 (venting solenoid) must be replaced, take note that the
brass elbow in the top "EXH" port of the solenoid has an orifice. This elbow must be screwed
into the top "EXH" port of the replacement solenoid valve for the vacuum system to function
properly.
67 Vacuum Regulator:
To replace the rubber diaphragm assembly:
|. Remove the adjustment knob from the regulator stem.
. Remove the stainless steel top cover from the stand.
. Disconnect the two (2) white rubber tubes from the regulator body.
. Remove the hex nut fastening the regulator to the front panel and remove the regulator
from the stand.
Remove the four (4) machine screws fastening the regulator top to the regulator body and.
separate the two parts. The diaphragm assembly will slip out of the regulator top.
6. Prior to installing the new diaphragm assembly, be sure that the outside diameter of the
rubber diaphragm is laying flat inside its plastic housing. Screwing the adjustment stem
clockwise to bottom aids in maintaining its position.
7. Set the new diaphragm assembly onto the regulator body.
8. Slip the regulator top over the diaphragm assembly while aligning the screw holes.
9. Replace the four (4) machine screws and alternately tighten them.
10. Install the regulator into the stand.
11. Connect the two (2) white rubber tubes to the regulator body.
42. Replace the stainless steel top onto the stand.
13. Replace the adjustment knob onto the regulator stem.
14. Check for proper regulation
PeRn
2
CAUTION: The unit is factory preset. Do not alter the adjustment screw. 7.0 ILLUSTRATIONS:
Number 1
Number 1A
Number 2
Number 3
Number 4
Number 5
Number 5A
Number 6
Number 6A
Number 7
Number 8
Final Assembly, Model 6036
Final Assembly, Model 6037
Stand Assembly
Front Panel Assembly
Pump Assembly (Exploded) (Only One Head Shown)
600 ml Bottle Assembly
1100 ml Bottle Assembly
2800 mi Bottle Assembly
2100 ml Bottle Assembly
Vacuum System Diagram
Wiring Diagram BILL OF MATERIAL
ILLUSTRATION 1 BILL OF MATERIAL
ILLUSTRATION 1A, ©
“
ILLUSTRATION 2 |
STAND _ASSY
01-90-5048
| © NOILVYLSNTIH
ON
69¢S-06-10
ASSV TANVd LNOYS
=
a
