Torque and power can be measured using dynamometers. There are three main types of dynamometers: transmission, driving, and absorption. Transmission dynamometers include torsion dynamometers and belt/gear dynamometers. Torsion dynamometers directly measure torque using strain gauges or measure the angle of twist in the shaft. Torque meters use four strain gauges arranged to measure principal tensile and compressive strains at 45 degrees to the axis from torque. Torsion meters measure the angular twist between two discs on the shaft.
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Torque & Power Measurement
Torque and power can be measured using dynamometers. There are three main types of dynamometers: transmission, driving, and absorption. Transmission dynamometers include torsion dynamometers and belt/gear dynamometers. Torsion dynamometers directly measure torque using strain gauges or measure the angle of twist in the shaft. Torque meters use four strain gauges arranged to measure principal tensile and compressive strains at 45 degrees to the axis from torque. Torsion meters measure the angular twist between two discs on the shaft.
as dynamometers which are classified as 1. Transmission type – device is used on the shaft transmitting power. 2. Driving type – in this drive is obtained from the dynamometer itself. 3. Absorption type – in this mechanical energy is absorbed after it is measured. Transmission Dynamometers - Types 1. Torsion dynamometer: a. Torque meter – torque is directly measured using resistance strain gauges. b. Torsion meter – angle of twist in the shaft due to torque is measured. 2. Belt dynamometer 3. Gear dynamometer Torsion dynamometer In a solid shaft of diameter d, subjected to torque T, following relations exist: fs – shear stress in shaft G – shear modulus ϒ– shear strain 0 ε 450 – longitudinal strain in shaft at 45 to axis Θ – twist in the shaft over a shaft length L
For hollow shaft of outer radius ro and inner radius ri
Torque Meter • During torsion of cylinder, principal strains (tensile 0 or compressive) exists at 45 to the axis. • Output of strain gauges is increased by using four gauges so that adjacent arms have strains of opposite nature. • For taking signals in & out of the rotating shaft, slip rings & brushes are used. • Useful for both static & dynamic torque measurement. • Used for 100 to 100000 N-cm torque • To measure torque easily bending strains in beam can be used. • A slip-ring arrangement, results in noise due to changes in contact resistance. • The bridge supply and output signals are transmitted between rotating and stationary members through transformers. • AC bridge arrangement is employed, which gets modulated due to torque. • A demodulator is employed to eliminate the carrier frequency of the oscillator. Torsion Meter • Measures angular twist θ either an optical or electrical arrangement. • In optical arrangement, due to transmission of torque, the two discs A & B mounted at distance L on the shaft move relative to each other through an angle θ. • This is recorded by the observer. • Disc C is only to help in viewing the relative angular displacement of A & B. • For measurement of θ toothed wheels & proximity sensors of electro-mechanical types also can be used. • two identical toothed wheels are fixed on the shaft at a certain distance. • The two proximity sensors produce output voltages with phase difference proportional to torque. • Also an arrangement using photocells & light source can be used.