3.0 Detailed Methodology 3.1 General
3.0 Detailed Methodology 3.1 General
3.1 General
The Project preparation activities will be carried out in accordance with Terms of Reference
(TOR) in four stages as follows:
Stage I : Quality Assurance Plan (QAP) and Inception Report (IR)
Stage II : Feasibility Report (FR)
Stage III : Preliminary Project Report (LA & PPR)
Stage IV : Detailed Project Report (DPR) and Bid Documents
The above stages of work have been further broken down into tasks necessary for efficient
achievement of results. The tasks listed below are not necessarily to be performed in the order
of their listing. Several tasks might be carried out simultaneously and could be modified or
adjusted as per the project needs and circumstances based the field condition.
101 Mobilization
102 Start-up Meetings
103 Review of Past Data and Documents
104 Reconnaissance Survey
105 Preparation of Quality Assurance Plan (QAP)
106 Network description and Identification of Homogeneous Links
107 Identification of Agencies for Clearances
108 Detailed Methodology and Work Plan
109 Draft Design Standards
110 Preparation and Submission of Inception Report
TASKS FOR STAGE III – PRELIMINARY PROJECT REPORT (LA & PPR)
This Inception Report outlines the strategy for completion of the Consultancy Services in
accordance with the Terms of Reference as well as the Quality Assurance Plan.
3.2 Tasks 103 & 201 to 203: Collection and Review of Data
At the out-set, all available information relating to all possible existing road linkages within
project influence area, registered vehicular growth, circulation pattern of vehicles on the
existing road network and surrounding region, likely future developments in the project
influence area will be collected and collated, which will be used in the following manner:
Information suitable for direct use in this project
The data and information required for the studies can be broadly classified as:
Information on existing transportation system in the project influence area.
Long-term traffic data on existing road
Economic data and socio-economic parameters of the State and the project influence
area including demographic data.
Design standards, design/as-built drawings, traffic survey data and traffic projections,
socio-economic and environmental data from earlier relevant studies in the vicinity.
Various types of systematic data (meteorological, hydraulic, hydrological, geological,
environmental, land use, rehabilitation etc.)
Type and location of utility services etc.
Proposed development plans in the influence area including industries, fisheries,
horticulture, tourism etc.
Maps/topographical sheets of the Survey of India and satellite imageries and aerial
photographs (if available).
Available gauge/discharge data of rivers, major streams at bridge sites within the
project influence area.
Available data on geotechnical investigations at the major / minor bridge and high
embankment locations in the vicinity of the alignment.
Available design calculations for discharge, scour, hydrological and hydraulic data at
the existing sites.
Vehicle loading behaviour.
Data on construction materials including location of borrow areas, quarries within the
project influence area, and field test data on soils and materials available from past
studies / activities, etc.
Design and drawings of existing bridges, Cross Drainage Works in the vicinity of
project site
Development proposals for the railway network, if any, affecting the project influence
area.
Revenue records with current ownership status
Tree species and other forest products available in the project influence area. Forest/
sanctuary/ national park area details within the proposed right of way.
Information on accidents occurred on the project road will be collected from the Police
Department, if available and the accident prone stretches will be identified for
necessary improvement in geometric.
The requirement of information will be further reviewed and refined during the various stages
of the study.
1972 and as per requirement of TOR. The locations of various traffic surveys are given in
chapter 2. The formats have been provided in QAP.
The traffic counts will be done manually by the trained enumerators in three 8 hour shifts on
each day. The traffic count data will be recorded at 15 minute intervals. The field data format
to be used for recording the classified traffic count is presented in quality assurance plan
(QAP).
The clarified volume count will be carried out at the locations given in Chapter 2.
- Frequency of trips
The O-D survey will be limited to cars in passenger vehicle category and Trucks
(LCV, 2 axle/3 axle, MAV) in freight vehicle category. The sample size in the survey
will be as per standard of Bureau of Public Roads. It will be ensured that sample size
do not fall below 20% so that even after removal of erroneous data sufficient sample
size is available for analysis.
arterial road of the state. There is bound to be induced development once the existing
road is improved to four-lane facility. This may generate additional traffic on the
project road. The anticipated generated traffic will be added to the existing traffic in
order to project future traffic. Separate formats have been developed for interviews to
be taken at prospective potential areas. The specimen formats are given in quality
assurance plan.
Objectives
Accessibility
Environment
Identification of Minimal impact on environment
Rehabilitation and resettlement
Water and Air quality
Minimum noise pollution
Preservation of culture
Protection of flora and fauna
Land Use
Minimal impact on agricultural activities
Minimal impact on commercial activities
Consideration of future land use plan
Financial
Cost effective construction
Minimal cost of construction
Other construction considerations
These will be located on the edge of the proposed right of way (ROW) at inter- visible
locations at about every 5 km.
These will be, as far as possible, on either side of 5 km stone so that it can be identified
easily in the field and an arrow will be painted on the existing road indicating their
location. They will be recorded in separate field with their three dimensional locations.
The stations selected will be free from obstruction towards sky at an angle of 15° with
horizontal plane.
The horizontal control station will be established on nail fixed in centre of RCC (M15)
pillar of size 15 cm x 15 cm x 45 cm embedded in concrete M10 (5 cm all around) up to a
depth of 30 cm and the balance 15 cm above the ground will be painted yellow.
The Primary Control Stations will be fixed using DGPS instrument. The time of
observations at Base Stations will be observed for a minimum of 30 minutes and at
Reference Stations for 20 minutes or longer if instrument signal is not indicating
sufficient data received, to eliminate the possible projection and time errors in the signals
received from various satellites being observed at respective locations in order to ensure
high accuracy in the positioning of control stations within + 20 mm.
Secondary control stations will be established at 2 km intervals using Total Station and
through closed traverse distributed linearly running between two nearest Primary Control
Stations ensuring an accuracy in the order of 12 √K in mm, where ‘k’ is the distance in
kilometres between two primary control stations. Any errors within permissible limits will be
distributed in rational manner to establish the accurate and effective horizontal control grid.
These shall be established on reference pillars having configuration similar to primary control
station with an arrow painted on the surface of existing road indicating their location.
Bench Mark pillar will be of size 15 cm x 15 cm x 45 cm cast in RCC M15 with a nail
fixed in the centre of the top surface and embedded in concrete M10 (5cm all around) up
to a depth of 30 cm. The balance 15 cm above the ground will be painted yellow.
An arrow indicating the location of the BM will be painted on the road with the
permanent yellow paint and recorded in separate field books with its three dimensional
location.
The Bench Marks will be established using high accuracy Digital Level and Bar coded staff
by way of double run levelling in small circuits of 3 km length ensuring an accuracy in the
order of 12 √k mm, where ‘k’ is the distance in kilometres between two Bench Marks
available in the project area, and error, if any, within permissible limits will be distributed in
rational manner to establish the accurate and effective vertical control grid.
The topographic survey will extend up to the proposed Right of Way (ROW). Wherever
necessary, the survey corridor width will be further increased to accommodate situations
arising out of encroachments and any other contingencies. The survey area at the locations of
intersections will cover up to a minimum of 500m on the either side of the centreline, and will
be of sufficient width to accommodate improvement measures. Necessary surveys will also be
carried out for determining the requirements of service roads for local traffic, where
appropriate.
b) Topography
Embankments (code: EB** for bottom and ER** for top)
Embankment will be located opposite the chalk marks and any change of
direction or grade where they run parallel to the road.
While following an embankment that changes direction often keep the Top and
Bottom readings next to each other to avoid the lines overlapping.
Natural surface points will never be used to show changes of grade instead of a
string.
Locate these features on roadside of the pole. Height of electric wires / telephone
wires crossing project road will be recorded taking minimum of three points just
above the carriageway.
Underground utilities like optical fibre cable and gas pipeline will be picked up in
addition to other utilities. Location of distribution points can be seen over-ground
(Code: OFC*, and GASL*).
c) Structures
Edge of Buildings (Code: BC**)
Locate corners of buildings closest to the road.
Locate the top centre of the stone (not to be used for contouring).
Hectometre stone (Code: PH**) where ** is number of the stone for the specific
kilometre section
Locate the top centre of the stone (not to be used for contouring).
Level Crossing
At level crossing, cover the railway line at least 400 m on either side of project
road noting layout, level and physical features around the area.
Code: RL**
d) Long Sections
Long section will be carried out along the centre line of existing road at 25 m
intervals generally but closer intervals as directed by the supervisor where there is
any change in vertical profile, also at the location of curve points, small streams
and intersections.
In addition to long sections, levels have to be taken at start, centre, and end of
each culvert having length more than 3 m.
For culverts having lengths less than 3 m, only one level at centre will be
sufficient.
For bridges, additional levels of the centre line at start, end, and at least two
levels in between start and end will be taken.
e) Cross-Sections
Cross-sections to be taken at 50 m interval up to 40 m on both sides from the
centre line of the existing carriageway.
At cross road locations, where major intersections are anticipated, cross sections
of cross road will be taken at 25 m intervals up to 20 m from centre line or up to
ROW of cross road, whichever is greater. The cross sections shall be carried up to
minimum length of 200 m on either side of the project road centre line or greater
as directed by Highway Engineer.
At other cross road locations, cross sections of cross roads will be taken at 25 m
intervals up to 15 m from centre line or up to ROW of cross road, whichever is
greater. The cross-sections will be carried up to minimum length of 100 m on
either side of the project road centre line.
CC00
ES00 ES01
CE00 CE01
PSPL
PSPL ET00 PSPL
ET01
Additional surveys for the improvement of junctions will be carried out. In case of major
crossings where a grade separated structure or rotary is expected, survey will be extended at
least 500m in a width of 45m on cross roads and will cover the complete area of the proposed
improvement. On other junctions, survey on cross road will extend up to 100m in a width of
30m.
Extra width will be surveyed on the inside of curves and where existing alignment is poor, in
consultation with Design Engineer.
A typical case is illustrated below:
Proposed
Alignment
Existing Road
In Figure shown above, as the existing alignment is having S-curve and also substandard,
survey will be extended up to 50 to 100 m from existing centre line inside of curves.
A bridge string should be located at the inside edge of the Bridge Deck which
matches with the level of road. Over a bridge, reading will be taken every 5 m
with the objective that minimum number of readings is about 3 along each side.
Apart from taking bridge centre line reading (CC** string) at regular interval of
25 m, additional centre line reading at the start, centre and end of the bridge will
be taken.
Abutment (Code: PABT) and at least two piers (Code: PIER) of the bridge will
be located. These points will not be contour-able.
The edge of road (CE**) strings will stop before start and end of bridge and be
joined manually.
In case of the proposed railway over bridges railway track levels will be taken
and complete layout of the track of at least 200m either side will be mapped.
Cross sections depending upon the type of cross drainage structures will be
taken as under:
(i) For bridge length more than 60 m at 100 m interval and up to 500 m
upstream and downstream.
(ii) For bridge length between 30 m to 60 m and for defined channel at 100m
interval and up to 200 m upstream and downstream.
(iii) For minor waterway three cross-sections one at bridge centre line, 100m
upstream and downstream.
Survey of the stream / river will extend up to natural grounds level or F.S.L. of
the bridge wherever within 200 m from road bridge site upstream and
downstream from the bridge. All physical features such as high or low points,
trees, existing temporary or permanent installations on bed, and banks on either
side of approach road shall be recorded.
Natural surface readings should be recorded about 30 m -50 m beyond the top of
river banks or HFL, whichever is higher.
If possible, from local enquiry or from High Flood marks on adjacent structures,
take one reading for HFL and identify L WL with dates.
Note down the direction of flow and structure number of the bridge on Field
book.
g) Culverts
Culvert is a cross drainage structure whose total length is less than 6 m.
Readings will be taken at invert level of any pipes crossing the road or affecting
proposed drainage.
In case of silted culverts, take silted level as this would be the new invert level.
Note down culvert number, number of vents, vent size and flow direction on the
Field Book in bridge inventory format.
As marked three points are taken along the road centre line, one each at start,
centre and end of culvert.
The string number CE** and CC** can continue to be same but at end of
culvert, string number for ES** and ET** are increased.
Where a drain has near vertical sides, keep top of drain readings about 20 mm
away from edge to ensure the lines don’t overlap.
Before reading to the Temporary station check angle to the reference object.
This angle must be correct before placing any new stations.
A final check reading should be taken to back sight station after reading to
Temporary station.
However, the survey must close onto a Known Station on Main Traverse.
Based on the survey, strip plan and profile of the road alignment will be prepared. A digital
terrain model will be generated after connecting all the coordinates of the surveyed points
with UTM projections and levels with Survey of India’s (SOI) Bench mark. ROW details will
be used in preparation of land acquisition and utility shifting plans.
3.7 Task 208 & 308: Environmental Screening, Environmental Impact Assessment
& Management Plan
The main objectives of environmental screening are to determine the magnitude and
sensitivity of direct and indirect socio-economic and environmental impacts likely to result
from the proposed project, to identify stretches likely to pose not-so-easily mitigable impact
issues requiring detailed analysis, and to facilitate integration of social and environmental
considerations in the implementation of the project.
Considering the nature of the proposed project and the requirements of the MOEF, Govt. of
India in respect of highway projects, collected environmental screening data will be used
collated with technical and social study to evolve eco-friendly road alignment with the
appropriate mitigation measures. A strip map will be prepared showing the important
environmental features within 200m distance from the existing road and having the potential
impact during or after the improvement works. Severity index will be formulated to adjudge
the minimum impacted scenario and/ or the suitable mitigation measure to be the part of the
environment management plan. It will serve a background for subsequent detailed
environmental impact assessment which involves:
The data collected as part of the environmental impact assessment will be analysed
for:
Identification of direct and indirect and natural environmental impacts, positive as
well as negative, likely to result from the proposed project. Since the proposed
project is an important infrastructure project, the assessment will also consider
the environmental impacts from the secondary / induced development that the
project might generate.
Appraisal of natural hazards and social risks during construction and operation of
the project.
Suggesting requisite feasible and cost effective mitigative measures for each
potentially adverse environmental impact, including relocation or rebuilding of
the cultural properties, rehabilitation of borrow areas / quarries from where the
construction materials are to be procured; and computation of the cost estimates
in implementing these measures.
Estimation of quality of available data, key data gaps, if any, and levels of
uncertainty of environmental impact predictions.
The results of this analysis will be quantified, tabulated and plotted on maps to identify any
major environmental risks / conflicts, which the proposed road is likely to generate, and show
the resultant classification of highway sections as:
Those with minor or no potential impacts and hence requiring a limited social and
environmental analysis, for all the civil works components of the project to determine
mediatory measures.
Those with major socio-environmental issues which should either be excluded from
the road programme or be the subject of a full and detailed EA to determine
appropriate mitigation measures.
Separate provision in bill of quantities will be made for the items required to be
executed by the contractor. A complete monitoring and maintenance plan will be
made to evolve effective and efficient environmental management system.
3.8 Task 209 & 309: Initial Social Screening, Social Survey & Resettlement Action
Plan
The report will be prepared conforming to the guidelines of the Government of India
separately for each district.
Public Consultation
Positive consultation process will be initiated to obtain the views and possible solutions from
the local people, NGOs, and other government officials. Consultation process will be carried
out separately with related state and district level officials for acquainting them about the
project and for their possible cooperation in its operation and execution of Resettlement
Action Plan. Maximum efforts will be put in to make entire process transparent.
The data will be collected at least 40m either side of the road so that a proper widening
scheme would be prepared.
Drainage study is the most important among all condition surveys as most of road failure is
due to the poor drainage. A complete drainage report will be prepared containing the
directions of existing flow lines, runoff pattern, collection network and presence of outfalls.
Each cross drainage structures will be inspected for its contribution to the drainage network.
The requirement of addition or may be deletion due to redundancy of few structures will be
ascertained. Local inquires will be made for the submergence area and its extent. A special
and comprehensive survey will be carried out for such areas. Cut section and hill strata will be
examined for their erodibility.
Inventory of condition of bridges, culverts and other structures will focus on factors such as:
History of the structure with available HFL/OWL and materials used in the
construction;
Geometric aspects, including bridge widths and whether the existing structure can be
economically incorporated into the new road geometry.
Waterway conditions.
The capability of the structure to meet the proposed design standards for traffic
loading;
The site inspection for the adequacy of waterway will be concentrated on the collection of
information of high flood level and marks of scouring at side and bed levels.
The data collected from this inspection will also be compared with the inventory details
collected from the PWD. (NH) if any. This inspection will enable assessment of the overall
structural adequacy of the bridges.
For Rehabilitation and Up gradation of the existing single lane/2-lane National Highway
(NH) sections to 2-lnae with paved shoulder, configuration plans will be drawn as per
guidelines contained in IRC: SP-40-1993 “guidelines on techniques for Strengthening/
Rehabilitation of Bridges” and IRC: SP:73-2015 Manual of specifications and standards for 2
Laning of Highways through Public Private Partnership.
reinforcement will be considered sufficient and will be co-related with the present standard
typical drawings.
The hydrological and hydraulic study for the project will be based on:
Topographic survey data of the existing structures
Topographical data and maps of river, upstream and downstream
Rainfall pattern of the project area
Study of the characteristics of the catchments area, HFL from local enquiries and tell-
tale marks and hydraulic conditions at the existing structures.
The available topographic maps of the influence area on the various scales of 1:50,000 and
1:2,50,000 will be studied to identify the number of valleys crossing the alignment of the
road, to broadly assess the number of drainage structures and demarcate their catchment area
so as to assess the runoff characteristics. Hydrological reconnaissance survey will be carried
out to properly identify and match the existing structures with proper valley location, to
finalize the number of additional structures required, to ascertain the hydraulic condition of
the existing structures and to get idea of the general drainage pattern of the area. Information
on past floods and their effects on existing structures will be collected from records, local
officers and nearby residents of the area. Design discharge and high flood level would be
established using these data and information collected from field and their detailed
interpretation and analysis.
Topographic survey will be carried out to get the required number of cross sections and
longitudinal sections of the river/stream for those structures, which have sizeable catchment
area and defined definite stream keeping in view the guidelines set out in IRC-5 and IRC-SP-
13. The observed HFL at bridge site will be ascertained from existing flood marks and
remnants of floating material at the piers and abutments or at the nearby trees and/or from
local enquiry.
For determining the characteristics of peak rainfall regimes, help will be taken from the
rainfall data collected from Indian Meteorological Department and Flood Estimation Report
for the corresponding sub zone. The report has been jointly prepared by CWC, MOST,
Ministry of Railways and IMD, and contains all the rainfall data and procedure required for
estimation of design discharge of 25, 50 and 100-year return periods by applying the
Synthetic Unit Hydrograph (SUH) approach, the parameters of which have been indicated in
the above report.
The following methods, as applicable, will be used to estimate the peak discharge for the
bridge site.
The Slope-Area Method will be utilized to calculate the discharge from the river cross-
sections and riverbed slope at the proposed bridge site. After plotting the cross sections of the
river and marking the observed HFL over the cross section, the Cross-Sectional Area (A) and
Wetted Perimeter (P) will be computed. The floodwater slope of the river will be calculated
from the available records of HFL at different points along the length of the river. Where such
data is not available, the bed slope of the river will be estimated from the longitudinal section
or from the U/s and D/s Cross Sections. By Manning’s formula, Velocity will be computed
using the Hydraulic Depth R computed from area of stream and its perimeter, slope of the
stream and Manning’s coefficient. Thus, discharge is calculated by velocity and the cross-
sectional area of the stream.
The discharges thus obtained from Modified rational method or Synthetic unit graph method
would be compared with discharge computed by Slope-Area method. The above computed
figures would then be compared with the maximum discharges observed (if any) from the past
available record. The recommended design discharge would be the maximum value of the
discharges worked out as above (limiting to 50% variation as per the Clause 7.1 of IRC-SP-
13, i.e., if the discharge obtained by one method is greater than 1.5 times the discharge
obtained by the other, the design discharge should be limited to 1.5 times of the smaller one).
Accordingly, the design discharges will be established for the drainage structures.
Slope-Area method will also be used to calculate the afflux at the bridge site as per the
proposed linear waterway and existing width of the stream and to establish design HFL
corresponding to the design discharge.
Adequacy of the existing structures will be arrived corresponding to the Design HFL and the
clearance / freeboard required as per the IRC guidelines. For the additional new structures
required if any, the linear waterway will be provided as per the design discharge keeping in
view width of the existing stream.
The Improved Rational method will be used to determine discharges at the culvert locations
where catchment areas could be marked from topo-sheets. The adequacy of most of the slab
culverts will be checked assuming flow through culvert as open channel flow and assuming
suitable velocity through culverts based upon stream characteristics. The adequacy of the pipe
culverts acting as balancer will be checked taking inlet submerged condition and runoff
coming from road and adjacent area.
Main line Test- It will be carried out at every 500m interval for the outer wheel path and
as per the procedure described in IRC: 81-1997. From the test homogeneous sections will
be identified based on the procedure given in AASHTO. A chart with cumulative
deflections will be prepared and locations of the rate of its change will be observed.
Control Section Test- In each homogeneous section, the representative 100m stretch will
be selected in every km for the control section testing. The test will be carried out in such
a manner as described in AASHTO test T-256 l so that besides rebound deflection, radius
of curvature could be had. These two outcomes will be used in designing the pavement
strengthening as well as pavement repair treatment.
Test pits will be dug to obtain pavement composition and establish a connection between
compositions and deflections especially if they differ from central strip to edge strip in a cross
section. If the bituminous layers are thick, the temperature of the asphalt will be measured and
deflections adjusted accordingly. The Consultants will also establish the moisture correction
factor for the deflection measurements to allow for seasonal variations. The subsoil moisture
survey together with experience of the Consultants in the region, will be used to develop
appropriate correction factors.
ascertained by comparing the existing and the proposed ROW and the affected survey
numbers will be noted to prepare the land acquisition schedule.
Ownership records for the affected survey numbers will be collected and will get authenticated
by the revenue department. Affected survey numbers, area required to be acquired, ownership
status will be used to prepare the documents for the land acquisition as per the National
Highway Act,56.
Past land sale statistics at least for the past 5 years will be collected form the revenue
department and the estimate for the land acquisition will be prepared not only based on the
official rates but also on market rates.
Utility Shifting
Details of utilities falling within the proposed ROW will be collected through road inventory
survey and their ownership status will be ascertained from the PWD and the concerned
government department. If the utility is happened to be falling within construction zone, a joint
survey will be carried out with the concerned department for its relocation. An estimate to pay
the charges of relocation will be sought form the respective department. The received estimate
will be checked for the correctness of incorporated shifting quantities.
Available data on sub-surface conditions for the existing bridges in the vicinity will be collected
from the records of the authorities concerned. The existing data will be studied and an
assessment of sub-surface conditions for the bridges will be made. A complete boring scheme
will be prepared and got approved to obtain the fresh data by conducting geo-technical
investigation in the following manner:
One bore hole / or as finalized at least 30 m depth for new ROB / widening of ROB.
One bore hole at least 5 m depth for underpass and minimum two bore holes/ or as finalized of
at least 25 m depth for the grade separated structures.
In case of hill strata, to determine the correct slope stability measures and to adjudge
representative soil profile, one bore per 100m length of cut.
Sub soil investigations will be carried out in accordance with IRC: 78-2014. Bore hole of 150
mm diameter shall be drilled by shell/Augur boring/ Rotary drilling resorted by using NX size
Diamond Cutting bit, Standard Penetration at every 1.5 m intervals and every change of strata as
described in IS: 2131 to all depth till refusal shall be monitored. Undisturbed samples at regular
intervals of 3 m in accordance with IS: 2132 shall be collected and marked for identification,
sealed with wax as per IS: 2132. Samples of soil, weathered rock and hard rock encountered
during drilling procedure shall be collected in a chronological order and shall be preserved in a
core-box. Vane Shear Tests in soft clay as per IS:4434 – 1978 shall be also conducted.
Bore logs for each bore shall be prepared as per IS:1892-1979, Appendix D, Clause 6.5.1 and
Daily Drill report under Clause 2.1 of Appendix A of IS:4464-1967.
Rock samples encountered during drilling shall be evaluated for Core Recovery and Rock
Quality Designation (RQD). Rock samples shall be tested for density, specific gravity,
compressive strength, porosity, and water absorption and petrography analysis. The depth of
boring shall be restricted to 3.0m in case hard rock encountered.
Soil Sample collected through Shelby tube shall be tested as directed for FDD/FMC, Specific
Gravity Atterberg's Limit, Grain size analysis, Silt factor, Direct shear test and Consolidation
test / Triaxial UU/CU/CD.
At High Embankment locations also Sub soil investigations shall be carried out by making bore
holes up to 20 m depth or twice the height of embankment whichever is more. For the locations
of bore holes guideline of IRC: 75 shall be followed.
3.12 Task 211: Identification and Evaluation of Construction Materials and their
sources
Sources of various construction materials within reasonable haulage will be identified. Their
suitability for various components of the work will be ascertained through field and
laboratory tests as per the prescribed IS standards. If the sources are found suitable likely
quantity which can be economically extracted will be established by assessing the potential
area. Their ownership status will also be ascertained in order to avoid disputed land or forest
areas. The appropriate locations for the various construction machinery viz. hot mix plant,
stone crushers and concrete batching plant will be recommended based on the following
criteria:
To minimize the haulage;
Away from town or habitat area;
Have adequate space for manoeuvring etc;
Easy approach and accessibility from the project road;
Availability of land on lease/ hire; and
Should not be in ecologically sensitive area.
The borrow areas for soils will be selected outside the proposed ROW, at regular intervals
keeping in view the techno-economic and environmental requirements. Suitable measures for
restoration and reshaping of borrow areas will be suggested. Elaborate quarry charts will be
prepared showing lead (metalled/ unmetalled), locations of selected borrow areas, quarries
and respective estimated quantities.
Alternatives will be suggested in absence of the availability of suitable material from either
conventional or non-conventional form or the combination of both. In case of the
combination, mixing will be suggested after the elaborate trials.
Mass haul diagram on the basis of cut and fill quantities and economic lead will be prepared
in respect of each type of material and average haulage will be determined which will be used
in the Rate analysis. Market rates for each type of construction material will be ascertained by
obtaining the filled quotations at site.
Special attention will be given for preparing traffic dispersal plan for the existing at-grade
intersections, in view of the likely interference of cross road traffic to the main road and detailed
improvement scheme will be finalized based on the guidelines IRC: SP41-1994, MORTH Type
Design Manual for Intersections on National Highways, 1992 and Manual for Safety in Road
Design, 1998. Maximum efforts will be made to segregate the slow moving traffic from the
highway traffic. For that, if land is available service road will be provided at locations where
local traffic is significant.
Merging and diverging of service roads will be designed to enhance to road safety. The
provisions for road markings, road signs, delineators and kerbing will be considered as
applicable as per IRC: 67-2012.
Both rigid and flexible pavement options will be exercised in case of additional two-lanes. Life
cycle cost analysis will be carried out in order to decide the most viable option. Flexible
pavement will be designed not merely on the method given in IRC: 37-2012 but the layer
equivalency theory given in AASHTO will also be applied along with the serviceability factor
in order to optimize the crust design. Rigid pavement will be designed as per the provisions
contained in IRC: 58-2015. However, dowel and tie bars will be designed based on the
AASHTO considerations.
Besides the above, designs for service roads, toll plaza, parking bays and cross roads will be
carried out. Pavement management system will be evolved. Maintenance needs (during
construction and post- construction) and the future renewal courses will be defined. A strategy
will be formulated to suggest utilization of abandoned road stretches.
The drainage requirements for the project road and adjoining areas will be assessed through the
prepared DTM. Pavement internal and external drainage will be ensured by providing drainage
layer and camber respectively. Longitudinal slopes in roadside ditches and central drain will
generally be equal to generate self cleaning velocity at the time of storm. Small catchment
analysis with project specific unit hydrograph will be undertaken for the hydraulic design of the
drain channel. The shape of the channels will be fixed to facilitate easy and economical
construction and easy maintenance. The possibility of providing sub-surface drains will be
examined in super-elevated and hilly stretches. Suitable drainage system will be planned for the
high embankment, super-elevated carriageway and other key areas, with a view to ensure easy
collection and disposal of storm water. A network will be conceptualized from runoff till final
disposal and its continuity will be ensured at each critical point.
For road section passing through mountainous section, protection works are the essential
features. The software will be used in analyzing the slope stability both in embankment and
rock cut areas. Detailed report will be prepared for the rock cut areas and all the desired
parameters will be established to design the adequate slope protection works. The slope
protection works will be provided considering the availability of the corresponding construction
material. All available alternatives will be explored before finalizing the material and type of
protection work. The main enemy of the protection works is the drainage and thus, designed
drainage system will be integrated to the slope protection. Unnecessary slope protection will be
avoided and its eco-friendly feature will be given the prime importance especially in forest
areas. Guidelines given in IRC: 48-1998 will be followed in suggesting the safety measures
during the construction.
River protection works to safeguard the cross drainage structures will be designed based on the
provisions contained in IRC: 89-1997 “Guidelines for Design & Construction of River Training
& Control works for Road Bridges”. While designing river protection works, adequate care will
be taken not to disturb the river cycle. The extent of training and protection works will be
determined based on hydrological and other data. Settlement analysis will be carried out along
with structural and hydraulic analysis to frame a stable protection work.
3.16 Task 303: Detailed Design of Bridges and Cross Drainage Structures
The alternatives for the structural system, span arrangements, form of the superstructure,
foundation system etc. will be explored keeping in view the aesthetic and environmental
requirements, functionality, physical and sub-soil conditions. The foundation systems for the
existing bridges on or in the vicinity of the project roads will be studied while deciding the
requirements for the new facilities.
The design of culverts and bridges shall be carried out based on the design standards. Adequacy
of size of proposed sections for superstructure, substructure and foundations shall be verified
based on detailed design. Foundation shall be designed based on the detailed subsoil
investigation report. Open/Pile foundations shall be provided wherever possible. In case of deep
foundation for river bridges Pile/Well foundation shall be provided. The founding level of open
foundations shall be kept not less than 2.0 m below the scour level or protected bed level. In
case of Well foundations, the foundation shall be provided a minimum grip of 1/3rd the
maximum depth of scour below the design scour level.
In mountainous terrain river bed consists of of large size boulders and it may be very difficult to
construct the foundation due to presence of boulders in the bed. It is thus advisable to provide
large span bridges in order to reduce the number of foundations in such strata. It is seen the
sinking of well is very difficult in the bouldary strata and also rate of sinking is very slow. At
times pneumatic sinking have to be adopted for the construction of well foundations in such
terrain.
Open foundations shall be preferred for bridges in mountainous terrain provided good bearing
capacity is available at shallow depth as deep scours are not anticipated in hilly terrains.
The proposals for minor bridges will be based on the following considerations:
Total deck width of the 2- lane minor bridges will be equal to overall Roadway width
including crash barrier on both sides as per the guidelines of MORT&H.
The new bridges will be designed for traffic as per IRC 6-2014.
In order to reduce the number of Expansion joints for improving the riding quality and for
providing the unobstructed flow under the bridge so that linear water way shall not be less
than the existing, the small multiple spans will be replaced with equivalent single spans
wherever possible, matching with the existing opening.
Piers and abutments of new structure will be proposed to be kept in line with those of
existing structure.
Foundations for the proposed structures will be same as those of existing bridges.
Efforts will be made to adopt similar type of structures and standard structural system in order
to have easy construction. Structural design will be carried out through STAAD software and in
house developed software and drawings will be prepared with adequate detailing to ensure the
completeness of the design. The provisions contained in relevant IS/ IRC codes will be followed
in selection of design parameters and drawing details. Emphasis will be given to maximize the
usage of locally available construction material.
All slab and functional pipe culverts will be extended to have widths equal to the road
formation. Proper jointing arrangement will be developed for the extension of culverts. All new
culverts will be Slab type. Buried / malfunction culverts will also be replaced with Slab culverts.
In case of the road on high embankments, box culverts with earth cushion will be provided.
Approaches will be protected only if needed.
Bridges and other structures having deficiencies/defects will be repaired on the following
principals;
Drainage spouts provided in the kerb and those ending at face of soffit of solid slab to
be replaced with new spouts having adequate length to prevent the water from falling
on the superstructure.
For railing kerbs, which have, their outer vertical faces distressed/damaged, the affected
portions to be cut out and replaced with fresh M25 concrete.
Damaged faces of RCC pier caps/abutment caps over Coursed Rubble Masonry (CRM)
substructure will be repaired by geniting after removing the affected portions.
Damaged pointing in the CRM to be removed and cleaned before applying fresh
pointing.
Damaged /missing portions of the CRM wing walls to be reconstructed with fresh
coarse rubble masonry.
Sunk approach slabs will be lifted and settled embankment will be filled with fresh
material.
Exposed reinforcement will be treated with epoxy and covered with polymer modified
mortar (PMC).
Pier/ abutments if required will be strengthened by jacketing and annular space will be
refilled.
Toilets
Suitable sites for weighing stations and parking areas will also be selected and designs prepared
wherever required and found feasible.
The user fee collection system on this type of road will be peculiar since the facility may not be
fully barricaded.
The alternative approaches for a closed system of user fee collection will be reviewed based on
the study of various existing proposals on Indian toll roads, and the most appropriate system and
the equipment for user fee collection will be incorporated in the design of user fee. In design,
MORT&H latest guideline of not to provide permanent structure for the plaza will be followed.
The Consultants will carry out the design of the toll system and other facilities such as lighting,
toll-way maintenance depots, barrier gates, generator room, weigh-bridges with their locations
and operational aspects including traffic surveillance and communication systems as applicable
to the peculiar situation requirements.
for the finished works, applicable taxes/levies/ rebates, overhead charges and other incidental
costs will be given.
The earthwork quantities like roadway excavation and embankment will be computed
based on the DTM developed in MXROAD renew software.
The quantities for road pavement, base, sub-base etc. for main carriageway and
service roads will be calculated through applicable cross sectional template developed
in MXROAD software.
The quantities for structures will be calculated based on detailed structural drawing
and associated GAD using STAAD and in-house software.
The quantities for drainage, protection and river training works will be computed
based on typical drain drawings and tentative drainage plan. The road furniture
quantities will be worked out based on junction improvement scheme and road
signage plans.
Provision for routine maintenance during the construction period will be made based
on the provisions contained in IRC:82-2015 Code of Practice for Maintenance of
Bituminous Surfaces of Highways’.
Separate provision for miscellaneous items like photographic records, vehicles, PIU
office, Traffic management and tree plantation will be made.
The costs for relocating of utilities within project limits, forest compensation, resettlement /
rehabilitations and land acquisition will not be included in cost estimates for the contract
packages as the construction site will be made available to the contractor free from such
encumbrances. Therefore, these will be provided separately as Non-Civil Works.
The construction packages will be decided in consultation with the MORT&H. Based on the
bill of quantities and schedule of rates prepared as above, the cost estimate will be prepared
separately for each construction package.
a period of 20 years. The economic evaluation will be carried out for both "with" and
"without" project situations.
In order to assess economic benefits, vehicle operating costs (VOC) for cars, buses and trucks
and road users' time costs for passengers and goods in transit will be worked out in economic
terms for vehicle mix and user groups under different traffic flow conditions for "without"
and "with" the project situations. The VOC model will be run for alternate traffic scenarios
for each homogenous road segment. The model will provide total VOC benefits under "with"
and "without" scenarios. The Consultants will also consider estimated changes in congestion
level and the committed plans for improvement of other links of the existing road network in
the region. The net VOC savings under "with" and "without" project situations will be taken
as economic benefits.
The savings in passenger time will be determined by making use of the income method for
passengers using private and public modes of transport. The savings in freight consignment cost
will be determined based on the accounting rate of return on the value of goods in transit,
estimated from the commodity composition, average pay-load by vehicle type, and current price
level of selected commodities.
The accident costs arising out of injuries and death of victims and damages to vehicles will be
determined by using the `ex-post' methodology (cost incurred by the community due to accident
having taken place). The cost elements may include such items as (i) cost to the injured party,
(ii) cost to the insurance company due to damage of vehicles and fatalities, (iii) administrative
expenses of courts and Police Departments, (iv) damage to property, etc. The savings in
accident costs will be related to the net change in accident rates due to improved traffic flow
condition.
To the base cost, contingency allowances (reflecting physical and price changes that can
reasonably be expected to increase a base cost estimate), interest during construction, and
other financial charges will be added.
The financial analysis will be carried out separately for each construction package, and
suitable recommendations will be made identifying the capital structure, government
incentives, complementary public-sector investments and contributions, if any and, other
features needed to make the concession financially viable and attractive to private sector.
Option of SPV i.e. supporting public sector investment needed to develop the project on a
public-private partnership basis will also be examined.
Financing Options
After estimating the project costs, the financial plan will be prepared, as the FIRR depends on
cost of different funds. The financing plan for private sector participation inter-alia involves:
Co-financing arrangements;
Availability;
Ability of internal funds;
Given the average annual volume of traffic with its vehicle mix and the concessionaire period,
the Consultants will work out the user fee rates to cover the cost and arrive at the break-even
point. Matrix of user fee rate versus traffic at break even points will be indicated. However,
for analysis the latest rate as per the Govt. Of India notification shall be adopted.
Financial Viability
In this exercise, cash flow projections and financing plan will be prepared at current market
prices for 30 years franchise period taking into account all contingency allowances, both in
terms of physical and price contingency. This analysis will involve the following elements:
Project cost estimates;
Financial plan, depreciation and taxes;
Disbursement schedule;
Income projections;
Annual stream of costs and income;
Discounting of net stream of costs and income; and
Determination of FIRR
If the project does not appear to be viable based on user fee alone, the Consultants will
examine other alternatives such as government subsidy, shortfall loan, partial realisation of
investment costs by developing surplus land development, other free bees etc., to make the
project viable. The sensitivity analysis will be carried out for the recommended option by
varying revenue and various costs independently as well as in combination.
The bid documents will be based on the standard form of bidding documents being issued by
the MORT&H in DBFO packages. It comprises of pre-qualification document, instruction set
to bidders, draft concession agreement, project schedules. If the study reveals that DBFO
format or Annuity format are not possible Normal bid documents as EPC format shall be
prepared.
In case the construction is to be carried out in a phase manner, separate bid documents will be
prepared for each stage of work. The conditions of contract will primarily be FIDIC base.
Project drawings labelled as ‘For Bidding Purpose Only’ will be issued along with the bid
document. While preparing the document latest guidelines and policy circulars issued by the
MOSRT&H will be kept in view. Requirements of newly evolved Model Concession
Agreement will be kept in view.