M.

Tech AUTOMOTIVE SYSTEMS ENGINEERING REGULATION 2007

KALASALINGAM UNIVERSITY
Anand Nagar, Krishnankoil - 626 190
Srivilliputhur Taluk, Virudhunagar District, Tamil Nadu, India

CURRICULUM AND SYLLABUS

2007-2008

M. TECH
(AUTOMOTIVE SYSTEMS ENGINEERING)

Courses Offered by

CENTRE FOR AUTOMOTIVE SYSTEMS AND INDUSTRIAL ENGINEERING

DEPARTMENT OF MECHANICAL ENGINEERING
KALASALINGAM UNIVERSITY
&
RWTH, AACHEN UNIVERSITY OF TECHNOLOGY
GERMANY

KALASALINGAM UNIVERSITY 1
M.Tech AUTOMOTIVE SYSTEMS ENGINEERING REGULATION 2007

KALASALINGAM UNIVERSITY
DEPARTMENT OF MECHANICAL ENGINEERING

CURRICULUM FOR M.TECH AUTOMOTIVE SYSTEMS ENGINEERING

SEMESTER I
Code Name of the Subject L T P C
MAT5909 Applied Mathematics 3 0 0 3
MEC5201 Automatic Control Engineering 3 0 0 3
MEC5202 Automotive Materials and Metallurgy 3 0 0 3
MEC5203 Automotive Engineering I 3 0 0 3
MEC5204 Automotive Engineering II 3 0 0 3
MEC5205 Internal Combustion Engineering Fundamentals 3 0 0 3
MEC5281 Computer Aided Vehicle Design and Analysis
0 0 3 2
Laboratory
TOTAL 18 0 3 20

SEMESTER II
Code Name of the Subject L T P C
MEC5206 Automotive Electrical and Electronic Systems 3 0 0 3
MEC5207 Automotive Transmission System 3 0 0 3
MEC5208 Welding Technology 3 0 0 3
MEC5209 Tribology 3 0 0 3
MECxxx Elective I 3 0 0 3
MECxxx Elective II 3 0 0 3
MEC5282 Automotive and Autotronics Laboratory 0 0 3 2
TOTAL 18 0 3 20

SEMESTER III
Code Name of the Subject L T P C
MEC6201 Vehicle Maintenance 3 0 0 3
MECxxx Elective III 3 0 0 3
MECxxx Elective IV 3 0 0 3
MEC6298 *Project Work Phase I 0 0 18 6
TOTAL 9 0 9 15
*Project work Phase I contains two laboratory courses and a project preliminary work

Code Name of the Subject L T P C

MEC6281 Advanced Automotive Laboratory 0 0 3 2
MEC6282 Automotive Components and Testing Laboratory 0 0 3 2
MEC6283 Project Work 0 0 12 2

SEMESTER IV
Code Name of the Subject L T P C
MEC6299 Project Work Phase II 0 0 36 12

Total Credits: 67

KALASALINGAM UNIVERSITY 2
M.Tech AUTOMOTIVE SYSTEMS ENGINEERING REGULATION 2007

LIST OF ELECTIVES

M.TECH AUTOMOTIVE SYSTEMS ENGINEERING

Code Name of the Subject L T P C

MEC5211 Automotive Systems Safety, Quality and Reliability 3 0 0 3
MEC5212 Finite Element Analysis for Automotive Systems 3 0 0 3
MEC5213 Modeling and Simulation of Automotive Systems 3 0 0 3
MEC5214 Artificial Intelligence Applications in Automotive
3 0 0 3
Engineering
MEC5215 Advanced Heat Transfer 3 0 0 3
MEC5216 Manufacturing of Automotive Components 3 0 0 3
MEC6202 Computational Fluid Dynamics 3 0 0 3
MEC6203 Combustion in Engines 3 0 0 3
MEC6204 Manufacturing and Testing of IC Engines and
3 0 0 3
Components
MEC6205 Supercharging and Scavenging 3 0 0 3
MEC6206 Alternative Fuels and Specialty Engines 3 0 0 3
MEC6207 Vehicle Acoustics 3 0 0 3

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M.Tech AUTOMOTIVE SYSTEMS ENGINEERING REGULATION 2007

SEMESTER I

L T P C
MAT5009 APPLIED MATHEMATICS
3 0 0 3

[(Common for M.Tech (CAD/CAM), M.Tech (Energy) and M.Tech (ASE)]

ONE-DIMENSIONAL WAVE EQUATION

Laplace transform methods for one dimensional wave equation - displacements in a
string - longitudinal vibration of an elastic bar - Fourier transformation methods for
one - dimensional heat conduction problems in infinite and semi-infinite rod.

LAPLACE EQUATION
Laplace equation - properties of harmonic functions - Fourier transformation methods
for Laplace equation - solutions for Poisson equation by Fourier transform method.

VARIATION AND ITS DERIVATIVES

Variation and its properties - Euler's equation - functional dependent on first and
higher order derivatives -Functionals dependent on functions of several independent
variables - some applications - direct methods - Ritz and Kantorovich methods.

SOLUTION OF LAPLACE EQUATION

Solution of Laplace's and Poisson equation on a rectangular region by Liebmann's
method - diffusion equation by the explicit and Crank Nicolson - implicit methods -
stability and convergence criterion - solution of wave equation by explicit scheme.

SCHWARZ - CHRISTOFFEL TRANSFORMATION

The Schwarz - Christoffel transformation - transformation of boundaries in parametric
form - physical applications - application to fluid flow - application to heat flow.

Text Book

1. Sneddon, I. N., Elements of partial differential equations, McGraw-Hill, 1986.

References

1. Spiegel, M. R., Theory and problems of complex variables with an

introduction to confomal mapping and its applications, Schaum's outline
series, McGraw-Hill Book Co., 1987.
2. Sankara Rao, k., Introduction to partial differential equations, Prentice-Hall of
India, New Delhi, 1995.
3. Elsgolts, L., Differential equation and calculus of variations, Mir Publishers,
Moscow, 1966.

KALASALINGAM UNIVERSITY 4
M.Tech AUTOMOTIVE SYSTEMS ENGINEERING REGULATION 2007

L T P C
MEC5201 AUTOMATIC CONTROL ENGINEERING
3 0 0 3

BASIC CONCEPTS AND SYSTEM REPRESENTATION

Terminology and basic structure-feedback control theory - multivariable systems -
dynamic models - state variable models-impulse response models and transfer
function models-application to mechanical, thermal, hydraulic, pneumatic and
electromechanical systems - block diagram representation and signal flow graphs-
control system components.

TIME RESPONSE ANALYSIS AND DESIGN

First and second order systems - performance specifications-feedback analysis - P, PI
and PID controllers design – effect of pole, zero addition-desired closed loop
location-root locus plot and applications-steady state and dynamic error coefficients -
robust control

FREQUENCY RESPONSE ANALYSIS AND DESIGN

Performance specifications-correlation to time domain specifications - bode plots and
polar plots - gain and phase margin - constant M and N circles and Nichols chart –
non-minimum phase systems.

STABILITY
BIBO stability, Routh-Hurwitz criterion, stability ranges for a parameter - Nyquist
stability criterion - relative stability assessment using Routh and Nyquist criterion and
bode plots.

COMPENSATION DESIGN
Design concepts-realisation of basic compensation-cascade compensation in time
domain and frequency domain, simple MATLAB applications to analysis and
compensators design problems

Text Book

1. Gopal, M., Control System Principles and Design, Tata McGraw Hill, New
Delhi 1998.

References
1. Ogatta, Modern Control Engineering, Tata McGraw Hill, New Delhi, 1997.
2. Nagarath I.J.and Gopal M., Control System Engineering, Wiley Eastern Ltd.,
Reprint, 1995.
3. Dorf, R.C. and Bishop R.H., Modern Control Systems, Addison Wesley,
Boston, 1995.
4. Leonard N.E. and William Levine, Using MATLAB to Analysis and Design
Control Systems, Addison Wesley, Boston, 1995.

KALASALINGAM UNIVERSITY 5
M.Tech AUTOMOTIVE SYSTEMS ENGINEERING REGULATION 2007

AUTOMOTIVE MATERIALS AND L T P C

MEC5202
METALLURGY 3 0 0 3

ELASTIC AND PLASTIC BEHAVIOUR OF MATERIALS

Elastic forms - stress and strain relationship in engineering materials-iron carbon
diagram - deformation mechanism - plastic stress strain relations - slip line field
theory – dislocation theory - strengthening mechanisms - strain hardening, alloying,
polyphase mixture, martensitic precipitation, dispersion hardening, fiber and texture
strengthening-preferred orientation.
FAILURE OF MATERIALS
Fracture, classification and types, Griffith’s theory - notch effects, stress
concentration - concept of fracture toughness-metallographic aspects of fracture-
fractography, ductile brittle transition – fatigue - mechanism of crack initiation and
growth - fatigue under combined stresses, factors affecting fatigue – creep - creep
curve, creep mechanism, metallurgical variables of creep- super plasticity.
CHARACTERISTICS OF MATERIALS
Castability, machinability, formability and welding of engineering materials such as
steel, cast iron, alloy steels, brass, bronze and aluminum alloy - behaviour of materials
for high temperature – wear and corrosion resistance application- residual stress
analysis by diffraction methods - metallurgical characterization of automotive
materials.
SELECTION OF MATERIALS
Criteria of selecting materials for automotive components viz cylinder block, cylinder
head, piston, piston ring, gudgeon pin, connecting rod, crank shaft, crank case, cam,
cam shaft, engine valve, gearwheel, clutch plate, axle, bearings, chassis, spring,
radiator, brake lining etc - application of non-metallic materials such as composite,
ceramic and polymers in automobile components.
HEAT TREATMENT AND SURFACE TREATMENT
Heat treatment of steel - annealing, normalizing, hardening and tempering with
specific relevance to automotive components, surface hardening techniques, induction
and flame hardening - coating for wear and corrosion resistance, electroplating,
electroless plating, phospating, anodizing, thermal spraying, hard facing and thin film
coatings.

Text Book
1. Dieter, G.E., Mechanical metallurgy, McGraw-Hill, 3rd Edition, New York,
1996.

References
1. Avner, S. H., Introduction to physical metallurgy McGraw-Hill, New York,
1982.
2. Raghavan, V., Physical Metallurgy, Principle and practice, Prentice Hall,
1995.
3. Bawa, H. S. Materials Metallurgy ,McGraw-Hill, New York,1996.
4. William D. Callister. Jr., Material Scinece and Engineering, John Wiley and
Sons, 6th Edition, Singapore, 2005.

KALASALINGAM UNIVERSITY 6
M.Tech AUTOMOTIVE SYSTEMS ENGINEERING REGULATION 2007

L T P C
MEC5203 AUTOMOTIVE ENGINEERING I
3 0 0 3

CHASSIS STRUCTURAL DESIGN

Chassis structural design, various types of frames, constructional details, materials,
properties, weight reduction, structural efficiency loading, torsional, bending,
stiffness, load input points, static/dynamic loads – crash worthiness, roller protection,
driver protection.

VEHICLE BODY ENGINEERING

Body details – car, bus, commercial vehicles – selection and properties of body
materials, trim and mechanisms.

VEHICLE AERODYNAMICS
Generation of aerodynamic loads on vehicles – road loads due to aerodynamic
forces – aerodynamic design of vehicles – load transfer due to cornering – roll over
stability – vehicle drag and various body optimization techniques for minimum drag –
types of forces, moments and effects – wind tunnel testing, scaling, measuring
techniques – component balance to measure forces and moments.

DESIGN OF SUSPENSION SYSTEM

Types and applications – material for spring - stress – deflection equation for helical
spring, Wahl correction factor – design of helical springs – tension springs – buckling
of spring – springs in parallel and in series – design consideration of Belleville
springs, electrometric spring and air (pneumatic) spring – design of leaf spring for
automobile suspension system – design of coil spring for front independent
suspension system.

ANALYSIS OF SUSPENSION SYSTEM

Kinematic analysis – compliances, non-linear effects – effect of spring and dampers
on steady state and transient handling – forces in members.

Text Book

1. Heldt, P. M., Automotive chassis, Chilton Co., New York, 1990.

References

1. Crouse, W.H., Automotive Chassis and body, McGraw Hill, New York, 1971.
2. Pouloski, J,Vehicle Body Engineering, Business Books Ltd., 1989.
3. Hocho, E. H. (Ed), Aerodynamics of road vehicles, SAE, (4th Edition), 1998
4. Adams, H., Chassis Engineering, H.P. Berks, 1993.

KALASALINGAM UNIVERSITY 7
M.Tech AUTOMOTIVE SYSTEMS ENGINEERING REGULATION 2007

L T P C
MEC5204 AUTOMOTIVE ENGINEERING II
3 0 0 3

AUTOMOTIVE ENGINES
Ideal gas cycles - petrol engine combustion - diesel engine combustion - delay angle -
rate of heat release - value testing - volumetric efficiency - pumping losses –
scavenging - engine friction-ways of increasing output power - engine configuration,
no of cylinders, stroke to bore ratio, engine external dimensions-turbo charging -
performance characteristics of petrol and diesel engines-combustion chamber design -
continuously variable transmission.

DESIGN OF BRAKES
Overview of brake system - design consideration in brakes – band - internal
expanding shoe - external contracting, long and short - energy equation - thermal
consideration and rating of brakes.

DESIGN OF FRONT AXLE, REAR AXLE AND STEERING SYSTEM

Types of front axle - construction details-materials-front wheel geometry -

construction of rear axles - types of loads acting on rear axles, rear axles housing,
construction of different types of rear axle housing, design consideration - multiaxled
vehicles - construction details of multiaxled vehicle - construction details of multi
drive axled vehicles-construction details of multi drive axle vehicles – steering -
steering geometry, steering system, steering linkages, steering gear boxes, design
considerations, power and power assisted steering, steering of crawler tractors

VEHICLE PERFORMANCE ANALYSIS

Tractive resistance and types – properties - engine characteristics – transmission
characteristics - clutch, gearbox, driveline, differential and transfer box - traction and
power limited calculation-fuel economy calculation - kinematics analysis of a braking
vehicle - vehicle braking model - brake pre-positioning – efficiency and adhesion
utilization.

VEHICLE RIDE BEHAVIOUR

Road roughness characteristics - performance criteria, drive comfort, suspension,
working space, handling implication, body attitude control - mathematical modeling,
generation, predicted results, interpretation of results - practical suspension design,
and guidelines-advanced suspension-cost/benefits of various active suspension
designs.

Text Book

1. Sethi H.M, “Automobile Technology”, Tata McGraw-Hill, New York, 2003.

2. Newton steeds Garret, Motor vehicles, Butter worth, London, 1998.

KALASALINGAM UNIVERSITY 8
M.Tech AUTOMOTIVE SYSTEMS ENGINEERING REGULATION 2007

References

1. Obert, E. F., I.C. Engines air pollution, Harper Row Publisher, New York,
1973.
2. Gillespie, T.D., Fundamentals of vehicle dynamics, SAE, 1992.
3. Lucas, G.G., Road vehicle performance, Gordon and Breach, 1986.
4. Giles, J.G., Steering, Suspension and tyres, Illife books ltd., London, 1998.
5. Corolle, D.A., Fifth, G.R., Herton, D.N.L.,An Introduction to vehicle
Dynamics, University of Leeds, 1992.

KALASALINGAM UNIVERSITY 9
M.Tech AUTOMOTIVE SYSTEMS ENGINEERING REGULATION 2007

INTERNAL COMBUSTION ENGINEERING L T P C

MEC5205
FUNDAMENTALS 3 0 0 3

INTRODUCTION TO IC ENGINES
Basic engine nomenclature – classification - cycles, comparisons - SI and CI engine
operations - stratified charge engine characteristics, torque, IP, BP and efficiency -
SFC -Air/fuel ratio.

THERMODYNAMICS OF FUEL -AIR MIXTURES

Composition of air and fuels combustion stoichiometry - first law applied
to combustion - energy and enthalpy balances - enthalpies of formation - heating
values - combustion efficiency of IC engine - second law applied to combustion -
maximum work and efficiency.

COMBUSTION IN SI AND CI ENGINES

Thermodynamic analysis of SI engine combustion - flame structure and speed - cyclic
variations in combustion, partial burning and misfire - abnormal combustion - types
of diesel combustion systems - fuel spray behavior - ignition delay - ignition quality -
auto ignition - factors affecting delay fuel properties – mixing, combustion
(uncontrolled and controlled).

SUPERCHARGING
Objectives - effects of engine performance – required engine modification -
thermodynamics of mechanical supercharging and turbo - charging – turbo-charging
methods - engine exhaust modifications.

POLLUTANT FORMATION AND CONTROL

Nature and extent of problem - Nitrogen oxides - formation of NOx in SI and CI
engines - hydrocarbon emission from SI and CI engines - particulate emission -
Exhaust gas treatment.

Text Book

1. Paul, W. Gill, James, H. Smith, JR. Eugene, J. Ziurys, Fundamentals of

internal combustion engines, Oxford and IBH Publishing Co. Pvt. Ltd, 1962.

References

1. John, B. Heywood, Internal Combustion Engine, McGraw Hill Book

Company, 1988.
2. Ganesan, V., Internal Combustion Engine, Tata McGraw Hill Book Company.
3. Edward, F., Obert, Internal Combustion Engine and Air Pollution, Harper and
Row International Edition, 1973.

KALASALINGAM UNIVERSITY 10
M.Tech AUTOMOTIVE SYSTEMS ENGINEERING REGULATION 2007

COMPUTER AIDED VEHICLE DESIGN L T P C

MEC5281
LABORATORY 0 0 3 2

• Design of piston, piston pin and piston rings and drawing of these
components.
• Designing of connecting rod, small end and big end shank design, design of
big end crank arms, and drawing of the connecting rod assembly.
• Design of crank shaft, balancing weight calculations, development of short
and long crank arms, front end and rear end details, drawing crankshaft
assembly.
• Design and drawing of flywheel, ring gear design, drawing of the flywheel
including of ring gear teeth.
• Design and drawing of inlet and exhaust valves.
• Design and drawing of Cam and Cam Shaft.
• Design of Combustion Chamber.
• Design and drawing of Engine Complete assembly involved with cylinder
block, cylinder head, crank case, valve ports, water jackets, front and rear end
details.
• Complete design of clutch components. Components and assembly drawing.
• Gear train calculations, Layout of Gear box. Calculation of bearing loads and
selection of bearings. Complete assembly drawing using drafting software.

KALASALINGAM UNIVERSITY 11
M.Tech AUTOMOTIVE SYSTEMS ENGINEERING REGULATION 2007

SEMESTER II

AUTOMOTIVE ELECTRICAL AND L T P C

MEC5206
ELECTRONIC SYSTEMS 3 0 0 3

FUNDAMENTALS OF AUTOMOTIVE ELECTRICAL SYSTEMS

Battery - principle, construction and characteristics – battery rating capacity -
efficiency of batteries - various tests on battery condition –electric power steering.

CHARGING AND STARTING SYSTEMS

Charging principles, circuits – generation of direct current, shunt generator
characteristics, voltage and current regulator, compensated voltage regulator -
alternators, behaviour of starter during starting, working of different starter drive
units, care and maintenance of starter motor, new development requirements of starter
system.

FUNDAMENTALS OF AUTOMOTIVE ELECTRONIC SYSTEMS

Electronic management of chassis system – vehicle motion control – automotive
microprocessor uses – electronic dash board instruments – onboard diagnosis
system –electronic control of braking and traction - automatic transmission, electronic
clutch.

IGNITION SYSTEMS
Types of solid state ignition systems and their principle of operation, advantages of
electronic ignition systems, contactless electronic ignition system, distributorless
ignition, electronic sparks timing and control, spark arrester, throttle body injection
and multi port or point fuel injection.

SENSORS AND ACTUATORS

Introduction, basic sensors arrangement, types of sensors – oxygen sensors, crank
angle position sensors – fuel metering and vehicle speed sensors and detonation
sensors, altitude sensors, flow sensor, throttle position sensors, solenoids, stepper
motors, relays.

Text Book
1. Judge, A., W., Modern Electrical Equipment of Automobiles, Chapman and
Hall, London, 1992.

References
1. Young, A. P. and Griffiths, L., Automobile Electrical Equipment, English
Languages Book Society and New Press, 1990.
2. Vinal, G. W., Storage batteries, John Wiley and Sons Inc. New York, 1985
3. Crouse, W. H., Automobile Electrical Equipment, McGraw Hill Book Co. Inc.
New York, 1980.

4. Spread Bury, F. G., Electrical Ignition Equipment, Constable and Co. Ltd.,
London, 1962.
5. Kholi, P. L., Automotive Electrical Equipment, Tata McGraw-Hill Co Ltd,
New Delhi, 1975.

KALASALINGAM UNIVERSITY 12
M.Tech AUTOMOTIVE SYSTEMS ENGINEERING REGULATION 2007

L T P C
MEC5207 AUTOMOTIVE TRANSMISSION SYSTEM
3 0 0 3

CLUTCHES AND GEAR BOX

Design requirements of friction clutches - selection criteria-torque transmission
capacity - single plate clutch-multiple plate clutch-lining material - design
consideration of gear box-selection of proper gear ratio for an automobile gear box -
design of shafts - splines and gears, design of gear and shaft for gear box - different
types of gear boxes - conventional gear boxes - performance characteristics.

AXLES, PROPELLOR SHAFTS, FINAL DRIVE AND DIFFERENTIAL

Design of front and rear axles for automobiles - design of propellor shafts for bending
torsion and rigidity, universal joints and slip joints - different types of drives - worm
and worm wheel - bevel and hypoid gear final drives - double reduction and twin
speed final drives - differential principles - construction details of differential units -
non slip differential - differential locks - differential housings.

HYDROSTATIC DRIVES AND ELECTRICAL DRIVES

Hydrostatic drives - various types of hydrostatic systems - principles of hydrostatic
drive systems - advantages and limitations - comparison of hydrostatic with
hydrodynamic drives - construction and working of typical hydrostatic drives -
electrical drives - principles and design-advantages and limitations - performance
characteristics.

AUTOMATIC TRANSMISSON
Semi automatic transmission for cars and heavy vehicles-layout and operation -
automatic transmission - advantages, basic construction and operation - automatic
transmission for passenger cars - hydraulic operation - continuous variable
transmission - operating principle - basic layout and operation-advantages and
limitations.

VEHICLE HANDLING DYNAMICS

Tyre behaviour, generation of forces and moment-simple vehicle handling model -
under steer/over steer, steady turning behaviour - stability during straight high speed
running, forced responses to drivers steering inputs - vehicle design guidelines,
vehicle layout, suspensions, tyre choices - extensions of model including all degrees
of freedom, handling measurements-handling of vehicle combinations - load
distributions - calculation of tractive effort for different drives - stability of vehicles
on a slope, curve, banked road.

Text Book

1. Crouse, W. H., Anglin, D. L., Automotive Transmission and Power train

consideration, McGraw Hill, 1976.

KALASALINGAM UNIVERSITY 13
M.Tech AUTOMOTIVE SYSTEMS ENGINEERING REGULATION 2007

References

1. Hydrostatic transmission for vehicle applications, I Mech E Conference,

1981-88.
2. Grouse, W. H., Automotive Chassis and body, McGraw Hill, New York,
1971.
3. Johnsen, R. C., Optimum design of mechanical elements, John Wiley and
Sons, 1980.
4. Arora, J. S., Introduction to optimum design, McGraw Hill Book Company
Ltd, 1997.
5. Ellis, J. R., Vehicle handling dynamic, Mechanical engineering publications,
1994.
6. Gillespie, T. D., Fundamental of vehicle dynamics, SAE, 1992.
7. Steed W., Mechanics of road vehicles, I11iffe Books Ltd., London, 1960.
8. Giri, N. K., Automobile Mechanics. Khanna Publishers, 2002.

KALASALINGAM UNIVERSITY 14
M.Tech AUTOMOTIVE SYSTEMS ENGINEERING REGULATION 2007

L T P C
MEC5208 WELDING TECHNOLOGY
3 0 0 3

CLASSIFICATION OF WELDING PROCESS

Gas welding – gases - setup of equipments - flame characteristics, different kinds of
flame and their areas of applications, weld quality – applications - variants of oxy -
gas welding - manual metal arc welding - process, different types of electrodes and
their applications, electrode designations - defects.

CHARACTERSTICS OF WELDING ARC

Physical phenomena occurring in the arc potential distribution, static and dynamic arc
characteristics, brief ideas on heat generation, types of forces and metal transfer in the
arc - arc blow power source characteristics – volt - ampere relationship and its
measurements, operating point of the arc, variation of current and voltage with arc
length - arc length control.

SOLID STATE WELDING PROCESS

Fundamental principles, survey of the various pressure welding process and their
applications - friction, explosives, diffusion and ultrasonic welding - principles of
operation, characteristic and application.

HIGH ENERGY BEAM WELDING

Heat generation and regulation - equipment details, electron beam welding in different
degrees of vacuum, advantages and disadvantages, applications - laser welding,
principles of operation, advantages and limitations, applications.

ELECTRON SLAG WELDING

Heat generation, principles of operations, wire and consumable guide techniques,
selection of current - voltage and other processes, variables, nature of fluxes and their
choice - electro-gas welding, principles and applications, narrow gap welding, under
water welding.

Text Book
1. A.W.S., Welding Technology Handbook, Vol - 1 and 2, 8th edition 1992.

References
1. Nadkarni, S. V. Modern Arc welding Technology. Oxford IBH Publishing
Co., 1996.
2. Parmer, R. S., Welding Process and technology, Hanna Publishers, 1992.
3. Lancaster, J. F., Welding Processes and Technology, Pergamon Press, 1984.
4. Houldcrft, P. T. Submerged arc welding, Abington, 1989.
5. Metals Handbook (Welding and brazing) Vol.6.10th edition ASM.1995.
6. Richardson, D. V., Rotating electrical machinery and transformer technology,
Prentice Hall of India 1978.
7. Schwartz M. M., Metals joining Manual, McGraw Hill Book.1979.
8. Tylecote, R. F., The solid phase welding of metals, Edward Arnold Publishers
Ltd., London, 1968.
9. Christopher Davis., Laser welding Practical guide, Jaico Publishing House,
1994.

KALASALINGAM UNIVERSITY 15
M.Tech AUTOMOTIVE SYSTEMS ENGINEERING REGULATION 2007

L T P C
MEC5209 TRIBOLOGY
3 0 0 3

TRIBOLOGY
Introduction, tribology in design, tribology in industry, tribological problems in
design - economic consideration, laws of friction, kinds of friction, cause of friction,
friction measurements, theory of friction, types of wear, various factors affecting
wear, measurements of wear, wear between solid and liquids, theory of wear.

LUBRICANTS AND LUBRICATION

Lubrication properties - physical and chemical - lubrication - basic modes of
lubrication - flow of viscous fluid through rectangular slots - seal - mechanical and
dynamic seals - forging, wire drawing extrusion, rolling - lubrication used for wire
ropes - design aspects of gear lubrication.

ELEMENTS OF CONTACT MECHANICS

Concentrated and distributed forces on plate surfaces - contact between two elastic
bodies in the form of spheres - failures of contact surfaces - thermal effects in surface
contact - contact between rough surfaces, representation of machine element contact.

HYDROSTATIC BEARINGS
Basic concepts, operations, advantages and limitations - hydrostatic conical and
spherical bearings, load carrying and flow of lubricants - bearing power and film
thickness, bearing temperature and power - compensator and their action - hydrostatic
squeeze film, circular and rectangular plates, impact conditions between lubricated
solids - application to journal bearing.

HYDRODYNAMIC BEARING
Theory of hydrodynamic lubrication - mechanism of pressure development in oil
film- two dimensional Reynolds equations - infinite tapered shoe slider bearings and
infinite long journal bearing - short bearing theory applied to journal bearing - friction
and power losses in journal bearings, ratio of heat conducted, temperature rise
approximate and rapid methods, design considerations - hydrodynamic thrust
bearings - flat plate thrust bearing, pressure equation, load, centre of pressure -
tapered land thrust bearing, step thrust bearing, tilting pad thrust bearing - friction in
tilting pad thrust bearing.

Text Book

1. Willams, J.A., Engineering tribology, Oxford University Press, 1994.

References

1. Halling J., Principles of tribology, MacMillan Press Ltd, 1978.

2. Neale M.J., Tribology hand book, Butterworth-Heinemann Ltd; 2 Rev.Ed
edition, 2004.
3. Bharat Bhushan, Modern Tribology Handbook, Vol. 1 and 2, CRC Publishers,
2000.

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M.Tech AUTOMOTIVE SYSTEMS ENGINEERING REGULATION 2007

AUTOMOTIVE AND AUTOTRONICS L T P C

MEC5282
LABORATORY 0 0 3 2

Automobile Laboratory:

• Performance test on a 4 stroke engine.

• Viscosity determination of a given fluid.
• Moment of inertia for connecting rod.
• Determination of effectiveness of a parallel and counter flow heat exchangers.
• Valve timing of 4 stroke and port timing of 2 stroke engine.
• Performance test on 2 stroke engine.
• Study of axles.
• Study of clutch.
• Study of gear box.
• Study of transfer case.
• Study of steering system.
• Study of casing system.
• Study of differential mechanism.
• Study of power steering mechanism.
• Study of chassis.

Autotronics Laboratory:

• Study of NDIR gas analyzer and FID.

• Study of chemiluminescent NOx analyzer.
• Measurement of HC, CO, CO2, O2 using exhaust gas analyzer.
• Diesel smoke measurements.
• Study of rectifier and filters.
• Characteristics of amplifiers.
• Study of logic gates, address and flip-flops.
• Study of SCR and IC timer.
• D/A and A/D converter.
• Assembly language programming exercise.
• Interfacing A/D converter and simple data acquisition.
• Interfacing stepper motor control and CRT terminal.
• Micro controller programming and inter facing

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M.Tech AUTOMOTIVE SYSTEMS ENGINEERING REGULATION 2007

SEMESTER III

L T P C
MEC6201 VEHICLE MAINTENANCE
3 0 0 3

MAINTENANCE RECORDS AND SCHEDULE

Importance of maintenance - scheduled and unscheduled maintenance - preparation of
check list - chassis lubrication - cost effectiveness - pre-trip, inspection form - log
books, trip sheets - other maintenance record form.

MAINTENANCE OF ENGINE
Dismantling of engine components - cleaning methods - visual inspection and
dimensional check of various engine components - minor and major tune up,
reconditioning, repairing methods of engine components - assembly procedure -
special tools used for maintenance, repair and overhauling.

MAINTENANCE OF CHASSIS DRIVELINE COMPONENTS

Clutch-mechanical, automatic types - gear box-mechanical, automatic types - final
reduction - propellor shaft - front and rear suspension system - rigid and independent
types - brakes systems - hydraulic, servo, air - air bleeding - steering system - wheel
alignment - tyres.

MAINTENANCE OF ELECTRICAL SYSTEMS

Battery - testing methods - starter motor - charging system-dc generator, ac
alternator, ignition system - coil ignition, transistor assisted ignition, capacitor
discharge ignition - electric horn, wiper, flasher, electric fuel pumps, gauges, lighting
system, head light focusing, wiring system.

MAINTENANCE OF COOLING SYSTEM, LUBRICATION SYSTEM, FUEL

SYSTEM AND BODY
Cooling system - types, water pumps, radiator, thermostat valve - anti corrosion and
anti freezing solutions - lubricating system-oil analysis, oil topping up, oil change, oil
filters, oil relief valve - fuel system-petrol, diesel fuel feed system components - body
repair tools, minor body panel beating, tinkering, soldering, polishing, painting - door
locks mechanism - window glass actuating mechanism.

Text Book

1. Derek Newbold, Allan Bonnick, A Practical Approach to Motor Vehicle

Engineering, Butterworth-Heinemann, 2000

References

1. John Doke, Fleet management, Mc-Graw Hill Co, 1984.

2. Maleev, V. L., Diesel engine operation and maintenance, Mc-Graw Hill Book
Co, New York, 1984.
3. Leslie F Going , Automotive maintenance and trouble shooting, American
Technical Society, 1972.

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M.Tech AUTOMOTIVE SYSTEMS ENGINEERING REGULATION 2007

L T P C
MEC6281 ADVANCED AUTOMOTIVE LABORATORY
0 0 3 2

METROLOGY LABORATORY
• Calibration of automotive parameters
• Measurement of automotive Gears
• Non destructive material inspection
• Thickness measurements.
• Measurement of surface roughness

MATERIALS BEHAVIOUR ANALYSIS

• Physical and mechanical properties testing
• Testing of fuels, oils and brakes fluids
• Testing of engine coolants
• Wear analysis through pin on disk type
• Friction analysis
• Corrosion analysis

NOISE, VIBRATION AND HARSHNESS (NVH) MEASUREMENTS

• Measurement of Sound intensity
• Evaluation of silencer characteristics
• Evaluation of acoustic properties
• Noise and vibration mapping studies.

ADVANCED METALLOGRAPHY LABORATORY

• Crystallographic analysis of plain carbon steel, CI, alloy steel etc.
• Micro structure of important non ferrous metals and alloys
• Electrolytic polishing and advanced etching techniques
• Phase identification through diffraction techniques
• Micro strain and grain size determination
• Photomicrography techniques.

WELDING METALLURGY LABORATORY

• Arc striking practice
• Fabrication of simple joints
• Micro hardness survey for weldments
• Metallography of weldments
• Microscopic analysis of HAZ.

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AUTOMOTIVE COMPONENTS AND L T P C

MEC6282
TESTING LABORATORY 0 0 03 2

• Load test on automotive engine

• Deflection test on chassis
• Heat balance test on automotive diesel engine
• Performance study on petrol engine at full throttle and part throttle condition
• Engine tuning for performance test
• Measurement of emission
• Measurement of vibration of engine and body
• Wheel geometry test by using optical method
• Engine combustion analysis
• Calibration of fuel jet
• Design and analysis of automotive system by using software packages
• Calibration of diesel fuel injection pump
• Testing of automotive electrical system
• Testing of automotive electronic system

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M.Tech AUTOMOTIVE SYSTEMS ENGINEERING REGULATION 2007

LIST OF ELECTIVES

AUTOMOTIVE SYSTEMS SAFETY, L T P C

MEC5211
QUALITY AND RELIABILITY 3 0 0 3

SAFETY MANAGEMENT PRACTICES IN AUTOMOTIVE INDUSTRIES

Need for safety - safety concepts – safety management functions – safety committee -
safety audit and survey- safety inspection – safety sampling -job safety analysis -
damage control - disaster control – emergency preparedness plan - accident types –
causes and cost of accidents - house keeping – safety education and training - accident
reporting - accident investigation – accident prevention programs - first aid - fire
fighting - personal protective equipments.

SAFETY SYSTEM ANALYSIS

Introduction – definitions - safety systems - safety control systems - organisations and
management of safety - safety information system, basic concepts, information
sources, coding sources, documentation, processing of information - safety budget
allocation - cost benefit analysis - allocating the budget - total loss control – benefits.

HAZARDS AND RISKS IN AUTOMOTIVE INDUSTRIES

Introduction – hazard - risk – safety analysis - risk assessment - Techniques and
methodologies for risk analysis – checklist - what if analysis - Hazard and Operability
Studies (HAZOP) - Fault Tree Analysis (FTA) - Even Tree Analysis (ETA) - Failure
Mode Effect Analysis (FMEA) – Material Safety Data Sheet (MSDS) - computer
aided hazard analysis - expert system and artificial intelligence application - fault
detection and diagnosis.

TRANSPORT SAFETY
introduction - factors for improving safety on roads - causes of accidents due to
drivers and pedestrians – safety in design, selection, operation and maintenance of
transport vehicles - preventive maintenance – servicing - check list - insurance -
Transport emergency card (TREM) - warning symbols- responsibility of driver -
transport precaution- safe driving - history of legislations related to safety - safety
provisions in the factory act - indian motor vehicles act and rules - workmen
compensation act - ESI act - OSHA standards.

RELIABILITY AND QUALITY

Reliability – reliability function – MTBF - MTTF - mortality curve - availability –
maintainability- failure data analysis – repair time distributions - graphical
evaluation - reliability prediction - failure rate estimates - effect of environment and
stress - series and parallel systems - RDB analysis – standby systems - complex
systems - total quality management – QC Tools – quality circles – quality function
deployment – 5S – Kaizen – Six sigma – quality management system – ISO –
implementation steps.

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M.Tech AUTOMOTIVE SYSTEMS ENGINEERING REGULATION 2007

Text Books

1. Brown D.B., System Analysis and Design for Safety, Prentice Hall Inc., New
Jersy, 1976.
2. Dale H. Besterfiled, et al., Total Quality Management, Person Education,
2002.
3. Ebeling, An Introduction to Reliability and Maintainability Engineering, Tata
McGraw Hill, 2004.
4. John.V.Grimaldi and Rollin H.Simonds , Safety management , All India
Travelers book seller, 1989.

References

1. Accident Prevention Manual for Industrial Operations, NSC, Chicago, 1982.

2. Babkov.V.F, Road conditions and traffic safety, MIR Publications, Moscow,
1986.
3. Dhillon.B.S. and Singh.C, Engineering Reliability- New Techniques and
Applications , John Wiley andsons,1981.
4. Ernest J.Henley and Hiromitsu Kumamoto, Designing for reliability and safety
control, Prentice Hall,1985.
5. Ernest J.Henly and Hiromitsu Kumamoto, Reliability Engineering and Risk
Assessment, Prentice Hall,1981.
6. ILO-Major Hazard Control- A Practical Manual, ILO, Geneva,1988.
7. John Bank, The Essence of TQM, PHI, 1993.
8. Lees, F.P., Loss Prevention in Process Industries, Butterworths, New Delhi,
1986.
9. Motor vehicles act, 1988, Government of India.
10. Occupational Safety manual, BHEL
11. Popkes. C.A Traffic Control and Road Accident Prevention, Chapman and
Hall Limited, 1986.
12. Richard A. Stephans and Warner W.Talso, System safety analysis handbook,
The system safety society , 1993.
13. David S. Gloss., Introduction to safety Engineering, Wiley-Interscience,1984.
14. Rose, J.E., Total Quality Management, Kogan page limited, 1993.

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FINITE ELEMENT ANALYSIS FOR L T P C

MEC5212
AUTOMOTIVE SYSTEMS 3 0 0 3

FINITE ELEMENT ANALYSIS

Historical background - weighted residual methods-basic concept of fem - variational
formulation of B.V.P.- Ritz method-finite element modeling - element equations -
linear and quadratic shape functions - bar, beam elements - applications to heat
transfer.

FINITE ELEMENT ANALYSIS OF 2 D PROBLEMS

Basic boundary value problems in 2 dimensions-triangular, quadrilateral, higher order
elements - poissons and laplace equation - weak formulation - element matrices and
vectors-application to solid mechanics, heat transfer, fluid mechanics.

ISO-PARAMETRIC FORMULATION
Natural co-ordinate systems - lagrangian interpolation polynomials - isoparametric
elements – formulation - numerical integration - 1D, 2D, triangular elements -
rectangular elements - illustrative examples.

SOLUTION TO PLANE ELASTICITY PROBLEMS

Introduction to theory of elasticity-plane stress-plane strain and axisymmetric
formulation principles of virtual work, consistent and lumped formulation-use of local
co-ordinates, element matrices using energy approach.

SPECIAL TOPICS
Dynamic analysis – equation of motion - mass matrices - free vibration analysis -
natural frequencies of longitudinal - transverse and torsional vibration - introduction
to transient field problem - non linear analysis - use of softwares - h and p elements -
special element formulation.

Text Book

1. Reddy, J.N., An introduction to the Finite Element Method, McGraw Hill,

1993.

References

1. Segerlind, L. J., Applied finite element analysis, John Wiley, 1984.

2. Rao, S. S., Finite element method in engineering, Pergamon Press, 1989.
3. Chandragupta and Belagundu, Finite elements in Engineering, Prentice Hall of
India private limited, 1997.
4. Cook, Rober Davis et. al., Concepts and applications of finite elements
analysis, John Wiley and sons, 1999.
5. Buchaman, G. R., Schaum’s outline of finite element analysis, McGraw-Hill
Company, 1994.

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MODELING AND SIMULATION OF L T P C

MEC5213
AUTOMOTIVE SYSTEMS 3 0 0 3

GENERAL CONSIDERATIONS OF MODELING

Governing equations - conservation of mass, conservation of energy, second law
analysis - numerical methodology - computing mesh – Discretisation - grid formation.

SPRAY MODELING
Spray equation models - thin spray models, thick spray models - droplet turbulence
interactions, droplet impingement on walls - full field model, K-e Model,

IN-CYLINDER FLOW MODELING

Laminar flow modeling - probability density functions - Ekman layers roll-up vortex,
vortex structures - compression generated turbulence, effective viscosity, and
turbulent diffusivity.

INRODUCTION TO COMBUSTION MODELING

Classification – zero dimensional modeling, quasi-dimensional modeling,
multidimensional modeling - comparison of different combustion systems,
combustion efficiency, applications, classification - multi zone models - heat transfer
Cp-relations - Weibe’s function analysis - white house-way model - two zone
models - mathematical modeling of catalytic converters - one dimensional model –
2D axi-symmetric model of monolithic reactor- computation of chemical reactions.

ENGINE SIMIUATION
Combustion in diesel engines – heat transfer in engines – heat transfer correlations -
simulation of Otto cycle at full throttle, part throttle and supercharged conditions -
progressive combustion - exhaust and intake process analysis - engine and porting
geometry - gas flow, scavenging.

Text Book

1. J. I. Ramos, Internal Combustion Engine Modeling, Hemispherical Publishing

Corporation, 1989.

References

1. Ashley, S, Campbell, Thermodynamic analysis of combustion engines , John

Wiley and sons, 1980.
2. Gordon, P, Blair, The basic design of two stroke engines, SAE Publication,
1990.
3. Horlock and Winterbone, The Thermodynamic and Gas Dynamic of Internal
Combustion engines, Vol 1 and 2, Clarendon press, 1986.
4. J. N. Mattavi and C. A. Amann, Combustion Modeling in Reciprocating
engines, Plenum press 1980
5. John B Heywood, Internal Combustion Engine Fundamentals, McGraw-Hill
International editions, Automotive Technology Series, 1988.
6. Sandeep Maju, Robert, I. Sagar Jr, and Benny J. srider, predicting durability,
Mechanical engineering, vol.64, March 1999.

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M.Tech AUTOMOTIVE SYSTEMS ENGINEERING REGULATION 2007

ARTIFICIAL INTELLIGENCE APPLICATIONS L T P C

MEC5214 IN AUTOMOTIVE ENGINEERING 3 0 0 3

INTRODUCTION TO ARTIFICIAL INTELLIGENCE

Introduction to artificial intelligence – definition – A.I applications – A.I
representation - properties of internal representation - heuristic search techniques -
best first search, mean and end analysis - A‫ ٭‬and AO‫ ٭‬algorithm – game playing –
minimize search procedure – alpha beta cutoffs – waiting for quiescence – secondary
search.

AI IN MANUFACTURING
Design and manufacturing – AI integration through quality – intelligent software
system for intelligent manufacturing – architecture for integrating enterprise
automation - application of AI in industries - utilization and functionality -
architecture of export system, knowledge representation, and two case studies on
expert systems – knowledge based expert system – product and process design –
relations between manufacturing and AI researchers.

AI IN ROBOTICS
Programme control and subroutines - communication and data processing - monitor
mode commands - representing and recognizing scenes, waltz algorithm, constraint
determination - trihedral figures labeling knowledge representation using predicate
logic - predicate calculus - predicate and arguments - ISA hierarchy - frame rotation,
resolution - natural deduction – symbolic representation and planning for robot
control system in manufacturing.

KNOWLEDGE REPRESENTATION USING NON MONOTONIC LOGIC

TMS (truth maintenance system), statistical and probabilistic reasoning - fuzzy logic,
structure knowledge representation - semantic net - frames, script - conceptual
dependency planning - block world, strips - implementation using goal stack - non
linear planning with goal stacks - hierarchical planning - list commitment strategy.

NEURAL NETWORKS
Introduction to neural networks and perception – qualitative analysis only, neural net
architecture and application - natural language processing and understanding and
pragmatic, syntactic, semantic, analysis, RTN, ATN, understanding sentences.

Text Book

1. Eugene, Charniak, Drew Mcdermott, Introduction to artificial intelligence,

Wesley series in Computer Science, 1985.

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References

1. Elaine Rich and Kerin Knight, Artificial Intelligence, McGraw Hill, 1990.
2. Kishen Mehrotra, Sanjay Rawika, K. Mohan, Elements of Artificial Neural
Network, MIT Press,1996.
3. A. Fazel, Famili, Dana S. Nau and steven H. Kim. Artificial Intelligence
Application in Manufacturing., AAAI Press, 1992.
4. M. W. Firebaugh, Artificial Intelligence, Artificial knowledge based
approach, Boyd and Frasher Publishing Co,1988.
5. Charniac, E and M. C. Dermott, Introduction to AI, Addison Wesley,1986.

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L T P C
MEC5215 ADVANCED HEAT TRANSFER
3 0 0 3

CONDUCTION AND RADIATION HEAT TRANSFER

One dimensional energy equations and boundary condition - three dimensional heat
conduction equations - conduction with heat generation - extended surface heat
transfer - transient and periodic heat conduction.

FREE AND FORCED CONVECTIVE HEAT TRANSFER

Dimensional analysis - boundary layer concept - basic governing equations - free and
forced convection - momentum and energy equations - turbulent boundary layer heat
transfer - mixing length concept - turbulence model - K-E model - analogy between
Heat and momentum transfer- Reynolds, Colburn, Von Karman, Turbulent flow in a
tube - high speed flows.

PHASE CHANGE HEAT TRANSFER AND HEAT EXCHANGER

Condensation with shear edge on bank of tubes, boiling – pool and flow boiling - heat
exchanger - E-NTU approach and design procedure - compact heat exchangers.

RADIATION
Basic laws of radiation - radiation in ideal and real surfaces - view factor algebra -
radiation shields - electrical analogy using radiosity and irradiation - radiation in
gaseous and vapours.

MASS TRANSFER AND ENGINE HEAT TRANSFER CORRELATION

Mass transfer - vaporization of droplets - combined heat and mass transfer problems -
heat transfer correlations in I.C. engines.

Text Book

1. Incropera, F. P. and DeWitt, D. P., Fundamentals of Heat and Mass Transfer,

John Wiley and Sons, 1996.

References

1. Eckert, E. R. G. and Drake, R. M., Analysis of Heat and Mass Transfer,

McGraw Hill Co., 1980.
2. Ozisik, M. N., Heat Transfer, Basic approach, McGraw Hill Co., 1985.
3. Bejan, A., Convection Heat Transfer, John Wiley and Sons, 1984.
4. Rohswnow, W. M., Harnett, J. P., and Ganic, E. N., Handbook of Heat
Transfer Applications, McGraw Hill, New York 1985.
5. Patankar. S.V., Numerical heat transfer and Fluid flow, Hemisphere
Publishing Corporation, 1980.
6. Carnahan, B., Luther. H. A., and Wilkes, J. O., Applied Numerical Methods,
Wiley and Sons, 1976.

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MANUFACTURING OF AUTOMOTIVE L T P C
MEC5216
COMPONENTS 3 0 0 3

INTRODUCTION TO AUTOMOTIVE COMPONENTS

Cylinder blocks - production methods, dry and wet liners, cylinder heads – types -
production methods - production of oil pan - piston –types – functions manufacturing
methods-production of actuators - use of robots in assembly line.

VALVES AND ACCESSORIES

Valves - types – mechanisms - production methods - production of push rod, rocker
arm and tappets – cam shafts - manufacturing methods – production of carburetors –
king pins and propellers shafts.

TRANSMISSION SYSTEMS
Clutch - universal joint – differentials - main axle - stub axle - wheels.

BRAKES, SUSPENSION AND ENGINE MANAGEMENT SYSTEMS

Precision and micro machining - diamond turning of parts to nanometer accuracy –
stereo microlithography machining of micro sized components.

SURFACE TREATMENT AND FABRICATION

Thermal spraying - vapour deposition-ion implantation - diffusion coating –
electroforming – anodizing - conversion coating - hot dipping - ceramic coating –
diamond coating - explosive welding and diffusion bonding.

Text Book

1. Heldt, P. M., High speed Combustion engines, Oxford and IBM publisher’s co.,
1985.

References

1. Kirpal Singh, Automobile engineering, Vol. I &II, Standard publisher’s

distributors, New Delhi, 1997.
2. Newton and steels, The motor vehicle, ELBS, 1980.
3. Narang, G. B. S., Automobile engineering, Khanna publishers, 1990.
4. Serope kalpakjian, Manufacturing Engineering and Technology, Third Edition-
Addison-Wesley publication Co., 1995.
5. Brahem, T. Smith, Advanced machining I.F.S., U.K, 1989.
6. Amstead, B. H., Ostwald Philips and Bageman, R. L., Manufacturing Process
John Wiley’s Sons, 1987.
7. Muccic, E. A., Plastic processing technology, Materials park, Ohio, ASM int.,
1994.
8. Jarger, R. C., Introduction to microelectronic Fabrication, Addison-Wesley,
1988.

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L T P C
MEC6202 COMPUTATIONAL FLUID DYNAMICS
3 0 0 3

GOVERNING DIFFERENTIAL EQUATION AND FINITE DIFFERENCE

METHOD
Classification - initial and boundary conditions - initial and boundary value
problems - finite difference method - central, forward, backward difference - uniform
and non -uniform grids - numerical errors - grid independence test.

CONDUCTION HEAT TRANSFER

Steady one - dimensional conduction, two and three dimensional steady state
problems, transient one dimensional problem, two-dimensional transient problems -
steady one dimensional transient problems.

INCOMPRESSIBLE FLUID FLOW

Governing equations, stream function – Vorticity method - determination of pressure
for viscous flow - Simple procedure of Patankar and spalding - computation of
boundary layer flow, finite deference approach.

CONVECTION HEAT TRANSFER AND FEM

Steady one-dimensional and two-dimensional convection – diffusion, unsteady one-
dimensional convection – diffusion - introduction to finite element method – solution
of steady heat conduction by FEM – incompressible flow – simulation by FEM.

TURBULENCE MODELS
Algebraic Models – one equation model, K-I Models, standard and high and low
Reynolds number models - prediction of fluid flow and heat transfer using
standard codes.

Text Book

1. Muralidhar, K., and Sundararajan, T., Computational Fluid Flow and Heat Transfer,
Narosa Publishing House, New Delhi, 1995.

References

1. Subas, V. Patankar, Numerical heat transfer fluid flow, Hemisphere Publishing

Corporation, 1980.
2. Taylor, C., and Hughes, J. B., Finite Element Programming of the Navier Stock
Equation, Pineridge Press Ltd., U.K, 1981.
3. Anderson, D. A., Tannehill, I. I., and Pletcher, R. H., Computational Fluid
Mechanics and Heat Transfer, Hemisphere Publishing Corporation, New York,
USA, 1984.
4. Fletcher, C. A. J., Computational Techniques for Fluid Dynamics 1, Fundamental
and General Techniques, Springer, Verlag, 1987.
5. Fletcher, C. A. J., Computational Techniques for Different Flow Categories,
Springer-Verlag, 1987.
6. Bose, T.K., Numerical Fluid Dynamics, Narosa Publishing House, 1997.
7. Ghoshdasdidar, P. S., Computer Simulation of flow and heat transfer, Tata
McGraw-Hill Publishing Company Ltd., 1998.

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L T P C
MEC6203 COMBUSTION IN ENGINES
3 0 0 3

COMBUSTION PRINCIPLES
Thermodynamics - concepts of combustion – combustion equations - heat of
combustion theoretical flame temperature - chemical equilibrium and dissociation.

CHEMICAL KINETICS
Theories of combustion - pre-flame velocities - reaction rates - laminar and
turbulent flame propagation in engines.

COMBUSTION IN S.I. ENGINES

Initiation of combustion - flame velocities - normal and abnormal combustion -
knocking combustion - pre-ignition - knock and engine variables - features and design
consideration of combustion chambers - stratified charge combustion - concepts of
lean burn engines - heat release correlations.

COMBUSTION IN C.I.ENGINES
Various stages of combustion - vaporization of fuel droplets and spray formation - air
motion - swirl measurement - delay period correlations - diesel knock and engine
variables - features and design considerations of combustion chambers.

COMBUSTION IN GAS TURBINE

Flame stability, re-circulation zone and requirements - combustion chamber
configuration.

Text Book

1. Samir Sarkar, Fuel and Combustion, 2nd Edition, Orient Longman, 1990.

References

1. Ganesan, V., Internal Combustion Engines, Tata McGraw Hill Book Cop.,
1995.
2. John, B. Heywood, Internal Combustion Engine Fundamentals, McGraw Hill
Book, 1998.
3. Mathur M. L., and Sharma, R. P., A Course in Internal Combustion Engines,
Dhanpat Rai Publications Pvt. New Delhi-2, 1993.
4. Obert, E. F., Internal Combustion Engine and Air Pollution, International Text
Books Publishers, 1983.
5. Cohen, H. Rogers, G, E. C. and Saravanamutto, H. I. H., Gas Turbine Theory,
Longman Group Ltd, 1980.

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M.Tech AUTOMOTIVE SYSTEMS ENGINEERING REGULATION 2007

MANUFACTURING AND TESTING OF IC L T P C

MEC6204
ENGINES AND COMPONENTS 3 0 0 3

CYLINDER BLOCK AND CYLINDER HEAD

Casting practice and special requirement, materials, machining, methods of testing.

PISTON ASSEMBLY
Types, requirement, casting, forging, squeeze casting, materials, machining, testing,
manufacture and testing of fuel and ignition, bimetallic pistons, articulated pistons.

CONNECTING ROD, CRANKSHAFT AND CAMSHAFT

Requirements, materials, forging practice, machining, balancing of crankshaft, testing,
manufacturing of fuel system parts such as carburetor, gasoline injection system and
diesel injection system and diesel injection parts.

COMPUTER INTEGRATED MANUFACTURING

Integration of CAD, CAM and business function CIM – networking, CNC
programming for machining of I.C. Engines components.

QUALITY AND TESTING

Introduction to ISO 9000, ISO 14000, QS9000, its importance, BIS codes for testing
various types of engines, equipments, required, instrumentation, and computer aided
engine testing, metrology for manufacturing I.C. engine components.

Text Book

1. Heldt, P. M. High Speed internal combustion engines, Oxford and IBH

Publishing Co., 1960.

References

1. Grover, M.P., CAD/CAM, Prentice Hall of India Ltd., 1985.

2. Heldt, P. M. High Speed internal combustion engines, Oxford and IBH
Publishing Co., 1960.
3. Judge, A. W., Testing of high Speed internal combustion engines, Chapman
and Hall, 1960.
4. Richard, W., Heine Carl R.Loper Jr. and Philip, C., Rosenthal, Principles of
Metal Casting, McGraw Hill Book Co., 1980.
5. IS: 1602 – 1960 Code for testing of variable speed internal combustion engines
for Automobile Purposes, 1966.
6. SAE Handbook, 1994.
7. P. Radhakrishnan and S. Subramaniayan, CAD/CAM/CIM, New Age
International (P) Limited Publishers, 1997.
8. Mikett, P. Groover, Automation, production systems and computer, Integrated
Manufacturing, Prentice Hall of India Private Limited, 1999.

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L T P C
MEC6205 SUPERCHARGING AND SCAVENGING
3 0 0 3

SUPERCHARGING
Objectives - effects on engine performance - engine modification required -
thermodynamics of mechanicals supercharging and turbo charging - turbo charging
methods - engine exhaust manifolds arrangements.

SUPERCHARGERS
Types of compressors - positive displacements blowers - centrifugal compressors -
performance characteristic curves - suitability for engine application – surging -
matching of compressors, turbine engine.

SCAVENGING OF TWO STROKE ENGINES

Peculiarities of two stroke cycle engines - classification of scavenging systems -
mixture control through reed valve induction - charging process in two stroke cycle
engine – terminologies - Shankey diagram - relation between scavenging terms -
scavenging modeling - perfect displacement, perfect mixing - complex scavenging
models.

PORTS AND MUFFLER DESIGN

Porting - design considerations - design of intake and exhaust systems -tuning.

EXPERIMENTAL METHODS
Experimental techniques for evaluating scavenging - firing engine tests - non firing
engine tests - port flow characteristics - Kadenacy system - orbital engine combustion
system - sonic system.

Text Book

1. Obert, E. F., Internal Combustion Engines and Air Pollution, Intext Education
Publishers, 1980.

References

1. Richard Stone, Internal Combustion Engines, SAE, 1992.

2. Vincent, E. T., Super charging the I.C. Engines, McGraw-Hill.
3. Watson and Janota, M.S., Turbo Charging the I.C. Engines, Macmillan Co.,
4. Schweitxer, P. H., Scavenging of two Stroke Cycle Diesel Engine, Macmillan
Co., 1984.
5. John, B., Heywood, Two stroke cycle engine, SAE publications, 1997.

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M.Tech AUTOMOTIVE SYSTEMS ENGINEERING REGULATION 2007

ALTERNATIVE FUELS AND SPECIALTY L T P C

MEC6206
ENGINES 3 0 0 3

FUELS
Availability and suitability to piston engines, concept of conventional fuels, potential
alternative fuels - ethanol, methanol, DEE/MEE - hydrogen, LPG, natural gas,
producer gas, bio gas and vegetable oils - use in I.C. engines - merits and demerits of
various fuels.

UNCONVENTIONAL FUELS
Solar energy, introduction, extra terrestrial solar radiation-radiation at ground level,
collectors, photovoltaic solar cells-p-n junction-Scotty junction, electrolyte -
semiconductor characteristics of solar cells - solar chargeable battery - biomass
energy – introduction-biomass conversion-biogas production - ethanol production -
direct combustion - applications.

S.I. ENGINE SYSTEMS

Spark ignition engine system variants - stoichiometric, lean-burn, port injected/direct
injected, carbureted - air assisted fuel injection engines, HEV Engines; dedicated
alternative fuelled engine systems-CNG, LPG, H2, Alcohols.

C.I. ENGINE SYSTEMS

Compression ignition engine systems variants-low, medium and high speed systems
characteristics, high pressure fuel injection systems, coal and producer gas fueled
engine systems.

SPECIAL PURPOSE ENGINE SYSTEMS

Engines for special applications - mining, defense, off-highway - tractor, bulldozer
etc - submarines, race car engine systems, flexible fuelled systems.

Text Book

1. Osamu Hirao and Richard, K. Pefley, Present and future Automotive fuels,
John Wiley and sons, 1998.

References

1. Keith Owen and Trevor Eoley, Automotive Fuels hand book, SAE
publications, 1990.
2. Richard, L. Betchold, Automotive fuels Guide book, SAE Publications, 1997.
3. Jan P.Norbye, The Wankel Engine-Design, Development Application, Chilton
Book Company, USA, 1971.
4. Introduction to Internal combustion engines, Richard Stone, Third Edition,
Society of Auto motive engineers Inc, USA, 1999.
5. Diesel Engine Reference Book, Bernard Challen and Rodica baranescu
(Editors) 2nd edition, R-183, SAE International, 1999.
6. Ansadle, R.F., The Wankel RC Engine, A. S. Barnes and Co., USA, 1969.
7. Bosch Technical Instruction Booklets, Robert Bosch Gnph, Germany, 1985.
8. Vezhigolu, T.N., Alternative Energy Sources, Vol. 5 and 6, McGraw-Hill,
1978.

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L T P C
MEC6207 VEHICLE ACOUSTICS
3 0 0 3

Physical and audio logical basis of automotive acoustics.

Noise emission standards - measurement and regulations and procedures.

Noise generation and technical reduction potentials

Specific vehicle noise sources like power train, brakes, tyres etc. and the reduction
methods.

Influences of manufacture, customer and legislation on the reduction of traffic

noise – use of anechoic chamber in the sound level measurement.

Note: Course offered by German professors - reference to be quoted by that professor.

KALASALINGAM UNIVERSITY 34