Boiler Calc
Boiler Calc
[1] DUTY FOR HEATING HEAVY FUEL OIL [HFO] "INSIDE" STORAGE TANK
6500 m3
HFO Gross Volume = 6,500 m3 Refer to bid document 1.6.1. Tank Dimension
= 991 kg/m3
Pumping frequency = 96 hr
= 345,600 sec
= 2.725 MW
= 991 kg/m3
= 209,316 sec
= 2 days
= 4.50 MW
Heat balance = 1
= 600,000 kg/hr
= 2.862 MW
Hot water operating pressure = 3 barg
[2] DUTY FOR HEATING HEAVY FUEL OIL [HFO] "INSIDE" STORAGE TANK
6500 m3
= 991 kg/m3
Maximum time for heating up = 120 hr Refer to bid document 4.10.8. HFO Storage Tank Heating Coil
= 432,000 sec
= 5 days
= 0.3840 MW
Selected hot water mass rate = 92,921 kg/hr Higher value is selected
Boiler feed water mass rate = 6,894 kg/hr Refer to Hysis Simulation
= 0.6894 m3/hr
Condition :
Fort Victoria power plant capacity for design heat recovery = 45 MW Assume
Heat loss carried by flue gas = 60 % total heat loss Refer to reference
= 33 MW
Heat loss carried by engine cooling system = 40 % total heat loss Refer to reference
= 22 MW
= 9,000 kg/hr
Max hot water mass rate = 92,921 kg/hr Refer to Hysis simulation
Hot water inlet water mass rate = 67,027 kg/hr Refer to Hysis simulation
Hot water inlet water pressure = 3.00 barg Refer to Hysis simulation
Hot water outlet water pressure = 3.00 barg Refer to Hysis simulation
Blow down water mass rate = 689 kg/hr Refer to Hysis simulation
Steam mass flow rate during normal condition = 4,680 kg/hr Refer to Hysis simulation
Note = Oke due to steam demand is lower than steam design capacity
[A] BOILER DUTY FOR INITIAL HEATING OIL INSIDE TANK
[1] DUTY FOR HEATING HEAVY FUEL OIL [HFO] "INSIDE" STORAGE TANK
6500 m3
HFO Gross Volume = 6,500 m3 Refer to bid document 1.6.1. Tank Dimension
= 991 kg/m3
Pumping frequency = 96 hr
= 345,600 sec
= 2.725 MW
= 991 kg/m3
= 209,316 sec
= 2 days
= 4.50 MW
Heat balance = 1
= 600,000 kg/hr
= 2.862 MW
Hot water operating pressure = 5 barg
[2] DUTY FOR HEATING HEAVY FUEL OIL [HFO] "INSIDE" STORAGE TANK
6500 m3
= 991 kg/m3
Maximum time for heating up = 120 hr Refer to bid document 4.10.8. HFO Storage Tank Heating Coil
= 432,000 sec
= 5 days
= 0.3840 MW
Selected hot water mass rate = 45,955 kg/hr Higher value is selected
Boiler feed water mass rate = 7,381 kg/hr Refer to Hysis Simulation
= 0.7381 m3/hr
Condition :
Fort Victoria power plant capacity for design heat recovery = 45 MW Assume
Heat loss carried by flue gas = 60 % total heat loss Refer to reference
= 33 MW
Heat loss carried by engine cooling system = 40 % total heat loss Refer to reference
= 22 MW
= 9,000 kg/hr
Max hot water mass rate = 45,955 kg/hr Refer to Hysis simulation
Hot water inlet water mass rate = 33,162 kg/hr Refer to Hysis simulation
Hot water inlet water pressure = 5.00 barg Refer to Hysis simulation
Hot water outlet water pressure = 5.00 barg Refer to Hysis simulation
Blow down water mass rate = 738 kg/hr Refer to Hysis simulation
Steam mass flow rate during normal condition = 4,640 kg/hr Refer to Hysis simulation
Note = Oke due to steam demand is lower than steam design capacity
Dearator Dimension Calculator
Shell SA : 6.28 m² 2
m m m³ % m² %
Working Volume : 1.42 m³ ® BETWEEN LLL AND HLL (LV ON/OFF ACTION)
Utilisation : 77.4 %
Residence Time : 128.43 minutes Oke ® For accomodating surge and hold up
Vendor to Advice
Vendor to Advice
ID = 1000 mm
(L/ID) = 2
L = 2000 mm
Total Vol. Retention Time Retention Time
m³ hours Minutes
- 0.121 7.24
ge and hold up
Vendor to Advice
Overflow = 1000 mm
o2 solubility, ppm
20 8.85 8.839
30 7.2 7.172
40 6.2 6.036 f(x) =14
2.88461538461532E-09x^5 - 6.22086247086228E-
50 5.6 5.213 R² = 0.9996941827
60 4.95 4.482 12
70 4 3.661
80 3.05 2.639 10
90 1.8 1.414
100 0 0.125 8
A= 3.00E-09 6
B= -6.00E-07
C= 1.00E-05
4
D= 0.0042
E= -0.363
F= 14.425 2
0
0 10 20 30 40 50
temperatu
A= -2.00E-04
B= 2.35E-02
O2 solubility vs temperature
4
2.88461538461532E-09x^5 - 6.22086247086228E-07x^4 + 1.28059440559421E-05x^3 + 0.0042463578x^2 - 0.3630110723x + 14.4251748252
.9996941827
2
0
0 10 20 30 40 50 60 70 80 90 100
temperature, oC
0.0300
0.0250
0.0150
0.0100
0.0050
0.0000
0 10 20 30 40 50 60 70 80 90 100 110
temp, C
21962,Water-pp414-416
Wartsila-O-E-RT-WHR
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