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Bear Test Separator

The document summarizes a portable cyclone separator called the Bear Test Separator. It uses state-of-the-art technology to improve reliability, performance, and size compared to standard separators. The separator uses an electrically controlled gas-liquid cylinder cyclone and has low-power electric controls allowing standalone or remote operation without fuel. It provides advantages over traditional separators like high efficiency, compact size, and superior separation for accurate gas and liquid measurement.

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Juan P Ruiz
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127 views4 pages

Bear Test Separator

The document summarizes a portable cyclone separator called the Bear Test Separator. It uses state-of-the-art technology to improve reliability, performance, and size compared to standard separators. The separator uses an electrically controlled gas-liquid cylinder cyclone and has low-power electric controls allowing standalone or remote operation without fuel. It provides advantages over traditional separators like high efficiency, compact size, and superior separation for accurate gas and liquid measurement.

Uploaded by

Juan P Ruiz
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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CALSCAN

reliable
temperature pressure
& flow measurement

Bear Test Separator


Electrically Controlled Portable Cyclone Separator
The Bear Test Separator uses state of the art technology The design has been throughly characterized. This
to improve on the reliability, performance and the allows the use of custom software to design the correct
physical size compared with standard separators. size of separator from the expected flow rates,
Typically the whole system is mounted on a trailer and pressures and oil API. This ensures near zero gas carry
pulled by a one ton truck. The core of this separator over and liquid carry under.
uses a Gas-Liquid Cylinder Cyclone (GLCC) and an all
electric control system. Low Power Electric Controls
The electric control system allows standalone operation
as well as remote monitoring/control. Requiring no fuel
Cyclone Separator gas or propane, it makes for a reliable and more
The momentum of the flexible control system versus traditional pneumatic
inlet process fluid controls.
generates a liquid vortex
that allows sufficient gas Advantages Over Traditional Separators
and liquid separation to § Very high efficiency, low cost and compact size
rapidly occur. The § Light weight, typically trailer mounted and pulled by a
centrifugal force a one ton truck
generated by the vortex § Low pressure drop
creates dryer gas and § Characterized design
lower pressure drop than § Superior separation resulting in more accurate gas
standard and liquid measurement
vertical/horizontal § Less foaming and shearing
separators in a much § Capable of standalone and remote monitored
smaller foot print. operation
Separator on Test

8” Test Separator Configured for Transport All Electric Control System


16” Separator Configured for Transport Fast Acting Electric Actuator

Electric Sampler

Control Panel

Intrinsically Safe Interconnects


Specifications
Max Flow Rates
Vessel Size Vessel Size Vessel Size
Pressure 8" GLCC / 3" Inlet 12" GLCC / 4" Inlet 16" GLCC / 6" Inlet
Liquid Gas Liquid Gas Liquid Gas
KPAG m3/day e3m3/day m3/day e3m3/day m3/day e3m3/day
345 16 14 48 28 54 42
700 16 21 55 42 64 70
1725 20 28 64 56 80 100
3500 24 42 80 85 95 141
5175 32 56 95 113 120 170
7000 40 70 110 142 145 212
9,930 55 85 128 170 175 270
13,790 64 113 144 200 205 340

Vessel Size Vessel Size Vessel Size


Pressure 8" GLCC / 3" Inlet 12" GLCC / 4" Inlet 16" GLCC / 6" Inlet
Liquid Gas Liquid Gas Liquid Gas
PSIG bbl/day mscf/day bbl/day mscf/day bbl/day mscf/day
50 100 500 300 1000 340 1500
100 100 750 350 1500 400 2500
250 125 1000 400 2000 500 3500
500 150 1500 500 3000 600 5000
750 200 2000 600 4000 750 6000
1000 250 2500 700 5000 900 7500
1440 350 3000 800 6000 1100 9500
2000 400 4000 900 7000 1300 12000

Each test separator can be custom sized for your flow range
requirements. The above numbers are typical examples.

Control System

Control Panel Level Control


§ Class 1 Div 2 CSA Approved § Two or Three Phase
§ Integrated PLC for control & ESD system § Displacement or Float type level control
§ PLC programming for turn key solution and easy install § Electric Explosion Proof dump valve
§ PID control available
§ Solar Power system is engineered for 10 days reserve at -40°C Pressure or Flow Control
with an average of 2 hours per day of sunlight § PID controlled Explosion Proof electric actuator with
§ Electronics rated for -40°C choke valve
§ RS-485 Modbus communication available
Chemical Pump
ESD System § Electric Explosion Proof Injection Pump
§ Pressure Switches § Methanol and/or chemical injection with individually
§ Level Switches scalable rates.
§ Hydraulic or Pneumatic ESD Fail Safe Actuator with low power
solenoid.

For warranty, calibration, replacement batteries, and


local distributor information contact:
E-mail: [email protected]
Website: www.calscan.net
Phone: (780) 944-1377
4188 93 Street, Edmonton, Alberta, T6E 5P5
All specifications subject to change without notice rev 1v01

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