Ductile iron gate valve PN16.

BS EN 1171:2002 PN16
V950 Gate valve Size Pattern No. Pack 1 Qty Pack 2 Qty Code Barcode Price (£) ex VAT

DN50 V950 1 0 15510 5022050210906 £257.54

DN65 V950 1 0 15511 5022050211262 £257.54

DN80 V950 1 0 15512 5022050211538 £294.79

DN100 V950 1 0 15513 5022050211910 £474.76

DN125 V950 1 0 15514 5022050212290 £685.29

DN150 V950 1 0 15515 5022050212498 £898.76

DN200 V950 1 0 15516 5022050212870 £1538.80

DN250 V950 1 0 15517 5022050213174 £2448.28

DN300 V950 1 0 15518 5022050213594 £3398.21

V950 Gate valve Code A B Kg

15510 178 260 15.0

15511 190 285 18.4

15512 203 310 20.0

15513 229 350 30.0

15514 254 400 40.0

15515 267 445 50.0

15516 292 600 84.0

15517 330 720 145.0

15518 356 830 215.0

Pegler Yorkshire reserve the right to change specifications

Size Pattern No. Code Kv m3/h

DN50 V950 15510 230.00

DN65 V950 15511 360.00

DN80 V950 15512 519.00

DN100 V950 15513 923.00

DN125 V950 15514 1443.00

DN150 V950 15515 2077.00

DN200 V950 15516 3693.00

DN250 V950 15517 5771.00

DN300 V950 15518 8310.00

Pegler Yorkshire reserve the right to change specifications

Valves and Fittings

Pegler Yorkshire Customcare 5 Year Guarantee - Terms and Conditions

Products are subject to a 5 year guarantee that is between Pegler Yorkshire and the final purchaser of the
product.

The guarantee is subject to proof of purchase being supplied.

This guarantee does not affect any statutory rights the consumer may have in law.

The guarantee covers manufacturing or material defects and does not cover parts subject to normal wear
and tear.

This product range has been designed for the use of homeowners, domestic and commercial applications
and therefore the guarantee is subject to the product being properly selected for their intended service
conditions.

The guarantee is not applicable where the product is fitted contrary to the conditions in the fitting
 instructions.

This is reinforced where valves are covered by the European Pressure Equipment Directive (PED97/23/EC)
where Installation, Operating and Maintenance Instructions are supplied with each product and/or carton.

Provided it is installed correctly and receives adequate preventative maintenance it should give years of
trouble –free service.

Abusive behaviour and accidental damage to the product are not covered by this guarantee.

The extent of this liability is limited to the cost of the replacement of the defective item and not to fitting or
consequential damages.

Component Material

Body Ductile iron

Body seat ring Gunmetal

Bonnet Ductile iron

Bonnet gasket EPDM

Stem Stainless steel

Wedge Ductile iron

Wedge trim Gunmetal

Wedge nut Gunmetal

Gland flange Ductile iron

Gland Ductile iron

Gland packing Graphite non asbestos

Stuffing box Ductile iron

Stuffing box gasket Compressed graphite

Handwheel Ductile iron

Size Code Flange Pitch Circle No of Bolt Hole Raised Face Raised Thickness of
Diameter Diameter Bolts Diameter Diameter Diameter Face Height Flange (mm)
(mm) (mm) (mm) (mm) (mm) (mm)

Pegler Yorkshire reserve the right to change specifications

Steam Water Oil Air Gas Inert Gas Combustible† Gas Corrosive†† Gas Oxygen

no yes no no no no no no

Pegler Yorkshire reserve the right to change specifications

Gas application guide

Class 1. INERT Air, argon, carbon dioxide, helium, nitrogen
Class 2. COMBUSTIBLE Hydrogen, methane, natural gas, town gas
Class 3. CORROSIVE Chlorine, sulphur dioxide Class 4. OXYGEN
Class 1. INERT Air, argon, carbon dioxide, helium, nitrogen
† Valves are suitable for British Gas Applications Family Gases 1, 2 and 3.
†† Suitable in applications where moisture is completely absent.

59 Nipple (Groove x Thread)

Pegler Yorkshire Group Ltd, St Catherine's Ave, Doncaster, S Yorkshire, DN4 8DF
Telephone: Phone +44 (0) 844 243 4400 Fax: +44 (0) 844 243 9870 Website: www.pegleryorkshire.co.uk
Registered office : Pegler Yorkshire Group Ltd, St Catherine's Ave, Doncaster, S Yorkshire, DN4 8DF Company no : 00401507
Installation, Operating
and Maintenance Instructions.

V950/V951 Ductile/ Cast Iron Gate Valve Series:

V950 Ductile Iron, V951Cast iron

THE PRESSURE EQUIPMENT DIRECTIVE 97/23/EC and CE MARKING

The Pressure Equipment Regulations 1999 (SI 1999/2001) have now been introduced into United Kingdom law.

Valves with a maximum allowable pressure greater than 0.5 bar are covered by these new Regulations. Valves
are categorised according to their maximum working pressure, size and rising level of hazard. The level of hazard
varies according to the fluid being carried. Fluids are classified as Group 1, dangerous fluids or Group 2, all other
fluids including steam. The Categories designated are SEP (sound engineering practice). Valves up to and
including 25mm (1”) are designated SEP regardless of the fluid group. Those identified as having increased
hazard are Categorised as, I, II, III or IV. All valves designated as SEP do not bear the CE mark nor require a
Declaration of Conformity. Categories I, II, III or IV carries the CE mark and require a Declaration of Conformity.
Valves classified from the piping chart would not be included in Category IV.

Section 1-Technical Details

1.1 Pegler Commercial Cast Iron gate valves (available from Pegler Yorkshire Group) are intended for the
isolation of sections of pipe work and equipment in HVAC applications and general commercial
applications. The valves have non rising stems and operated by wheel handles.

1.2 Tube compatibility

Valve Type Flange Connection Specification

V950 PN16 Flanges to EN1092-2 PN16
V951 PN6 Flanges to EN1092-2 PN6

1.3 Pressure and Temperature ratings

Valves must be installed in a piping system whose normal pressure and temperature does not exceed the
stated rating of the valve. The maximum allowable pressure in valves as specified in the standards is for
non shock conditions. Water hammer and impact should also be avoided.

If system testing will subject the valve to pressures in excess of the working pressure, this should be
within the “shell test pressure for the body” to a maximum of 1.5 times the PN rating of the valve and
conducted with the valve fully opened.
It may be hazardous to use these valves outside of their specified pressure and temperature limitations
and also when not used for the correct application.

Technical Performance Specification

V950
Complies with BS5150 (EN1171)
Flanges to EN1092-2 PN16
Non rising stem
Size range DN65 to DN300
Gland packing graphite non-asbestos
Ductile iron body and bonnet
Bronze trim EN1982 CC491K
Temperature range -10°C to +120°C

V951
Complies with BS5150 (EN1171)
Flanges to EN1090-2 PN6
Non rising stem
Size range DN65 to DN200
Gland packing graphite non-asbestos.
Cast iron body and bonnet
Bronze trim EN1982 CC491K
Temperature range -10°C to +120°C

Section 2-Installation

2.1 Electrical continuity

All metallic pipework should comply with the equipotential bonding requirements of the current edition of the IEE
wiring regulations (BS7671:2001). After all plumbing work has been completed continuity checks are to be
conducted by a qualified electrician in accordance with the regulations.

2.2 Heat free

The Pegler V950, V951 Series offers Heat free jointing across its whole range with flanged connection
technology. These valve connections must not be brazed.

2.3 Insulation

For all Pegler V950,V951 Series valves, it is recommended that you adhere to the insulation requirements as
specified by the Water Supply(Water Fittings Regulations 1999, ensuring at all times that access for valve
operation is taken into consideration.

2.4 Valve selection

Valves must be properly selected for their intended services conditions. Provided it is installed correctly and
receives adequate preventative maintenance it should give years of trouble free service.

They must be compatible with the system design, pressure and temperature requirements and must be suitable
for the fluids that they are intended to carry. Interactions between metals in the pipe system must be considered
as part of the valve selection.

Gate valves perform best when they are installed in an upright position. The direction of flow is not important.
They are fitted when the valve is in the open position.

Gate valves are designed for isolation and should either be fully opened or fully closed and should not be used
for regulation or throttling of flow.

2.5 Location/end of line service

To ensure ease of operation, adjustment, maintenance and repair, valve siting should be decided during the
system design phase.
Pegler gate valves are not suitable for end-of-line service.
Where gate valves are required for end of line service a blanking flange must be fitted to the downstream end of
the valve.

2.6 Pre Installation- Health and Safety

Before starting work on any installation a risk assessment must be made to consider the possibility of operational
limits being exceeded and reduction or elimination of ant potential hazards.
1. Protective clothing and safety equipment must be utilized as appropriate to the hazard presented by the
nature of the process to which the valve is being installed or maintained.
2. Before installing or removing a valve the pipeline circulating pumps (when fitted) must be turned off. The
pipeline must be depressurised, drained and vented. Valves must be fully opened to ensure release of any
pipeline or valve pressure.
3. Fitters must be trained in manual and mechanical handling to enable them to safely lift and install Pegler
valves.
4. The valve selected must be suitable for the required service conditions. The pressure and temperature
limitations are indicated on the valve nameplates, body or data plate. They must not be exceeded.
5. Valve seats, seals and internal components can be damaged by system debris. Protective devices may
need to be fitted and system flushing may be required.
6. Any flushing fluid used to clean the pipeline must not cause any damage to the valve and its components.
7. Pegler valves must not be misused by lifting them by their hand wheels, levers or valve stems.
8. Pegler valves are not suitable for fatigue loading, creep conditions, fire testing, fire hazard environment,
corrosive or erosive service, or for carrying fluids containing abrasive solids. There is no allowance for
corrosion in the design of these valves. Design for this valve do not allow for decomposition of unstable
fluids and must not be used where this could occur.
9. Pegler valves are not designed to withstand the effects of fire, wind, earthquakes and traffic.
10. All Health and Safety Rules must be followed when installing and maintaining valves.

Installation – Flanged valves

Unpack the valve.

Check that the valve is correct for its intended use.
Ensure that any flange protectors are removed.
Check that the flow paths are clear and that the threads are clean and free from debris.
Ensure that the valve is fully open during installation.
Flange components have their own design limitations and correct selection and compatibility is vital.

Flange material specification:

Pressure and temperature must not exceed its rating

Gasket selection must be in line with the rating of the flange
The fluid being handled will affect the gasket selection.
All bolts must be compatible with the mating flange being used
Pipe and its mating flange should be cleaned and made ready for assembly.
A clean and appropriate gasket should be selected for the flange type being used.
Flat face and raised faces flanges should not be mixed.
Piping should be properly supported with the use of correctly sized hanging or securing brackets.
All pipes need to be aligned correctly to ensure that the valve integrity is maintained, avoiding twisting and
distortion of the valves structure and valve damage.
As the valve is assembled in the pipeline ensure that the bolts are placed and secured with nuts at hand
tightness employing the crossover method of tightening to secure a sound and leak tight joint.

Butterfly valves provide positive shut off in both directions,. The disc profile is designed to give sealing properties
at minimum torque. Raised seat profile provides a positive flange seal.

Use suitable hangers close to both ends of the valve in order to remove stresses transmitted by the pipe.

Section 3 Testing

3.1 TESTING

DN50-DN300 - each products shall be pneumatically tested at 6 bar (90psig) for 5 sec. There shall be no signs of visible
leakage from the Body / Bonnet joint, surfaces or seals.

After testing the valves shall be left fully ‘Open’.

Type Testing-These tests shall be carried out at Pegler Limited on a sample basis in accordance with BS6001.
DN50-DN300 PN16 DN65-DN200 PN6
a) Hydrostatic body test 24 bar 9bar
b) Hydraulic seat test 17.6 bar 6.6bar
c) Pneumatic body test 6 bar 6bar
d) Pneumatic seat test 6 bar 6bar
PN rated valves

V950 and V951 Gate valves are categorised as S.E P. (Sound Engineering Practice) as such must not be
CE marked.

PN Non-shock pressure at Non-shock pressure at

temperature range Maximum temperature
16 16 bar -10 C up to 120 C 16bar at 120 C
Suitable for use with Group 2 Liquids
only
Not suitable for use with Group 1 Liquids, Group 1 or Group 2 Gases

Certification

Non applicable

Operation/ Commissioning

Pegler V950, V951 series valves: To open – an anti clockwise rotation of the hand wheel will open the valve.
When it will go no further then rotate the hand wheel clockwise a ½ turn. To close- a clockwise turn of the hand
wheel. Closure will be confirmed when the handle can be turned no further.

CLOSE

OPEN

MAINTENANCE

A regular maintenance program is the most efficient method of ensuring longer term operational efficiency of the
selected valve. Such a program would need to include a risk assessment and a planned procedure of how the
maintenance will be carried out. The possibility of operational limits being exceeded and the potential hazards
ensuing must be considered as part of this assessment.

This should be implemented to include visual checks on the valve's condition and any development of
unforeseen conditions, which could lead to failure.
Should a valve need replacing then the following should be taken into consideration.
The valve should be at zero pressure and ambient temperature before any valve replacement is carried out.
The correct fitting tools and equipment should be used for valve replacement work.

Separate means of draining the pipe work must be provided when carrying out any replacement of V950, V951
Ductile / Cast iron gate valves.

Where there may be any system debris this should be collected and /or filtered by installation of the appropriate
protective device.
PRODUCT LIFE SPAN

When a valve is properly selected for its service conditions it should give years of trouble-free service provided it
is installed correctly and receives adequate preventative maintenance. By not considering the compatibility of the
system design and the pressure and temperature requirements the life expectancy of the valves can be
adversely affected and valve failure may occur. The nature of the fluid being carried through the valve could also
affect the valve performance as this could lead to premature valve failure. There may also be interactions
between metals
in the pipe system and the valve which need to be considered. Appropriate flushing and cleaning of the pipe
work installation should take place when commissioning the system as this would help extend the valve life.

3.2 Additives

It is strongly recommended to consult a commissioning engineer in conjunction with the manufacturer prior to
their use.

3.3 Warranty

Products are subject to a 5 year guarantee that is between Pegler Yorkshire and the final purchaser of the
product.
The guarantee is subject to proof of purchase being supplied.
This guarantee does not affect any statutory rights the consumer may have in law.
The guarantee covers manufacturing or material defects and does not cover parts subject to normal wear and
tear.
This product range has been designed for the use in commercial applications and therefore the guarantee is
subject to the product being properly selected for their intended service conditions.
The guarantee is not applicable where the product is fitted contrary to the conditions in the fitting instructions.
This is reinforced where valves are covered by the European Pressure Equipment Directive (PED97/23/EC)
where Installation, Operating and Maintenance Instructions are supplied with each product and/or carton.
Provided it is installed correctly and receives adequate preventative maintenance it should give years of trouble –
free service.
Abusive behaviour and accidental damage to the product are not covered by this guarantee.
The extent of this liability is limited to the cost of the replacement of the defective item and not to fitting or
consequential damages.

Section 4-Storage

Valves should be stored off the ground in a clean, dry, indoor area. Where desiccant bags are included these
should be changed after a period of six months.
Pegler valves are supplied in appropriate packaging to give adequate protection from damage. Cast iron and
steel valves may also have end protection caps.
When Pegler valves are fitted to pressure equipment or assemblies, suitable protective devices may be required.

Section5 -Contact details

For further details please contact our technical department: 0800 156 0050

Pegler Yorkshire Group Limited,

St. Catherine’s Avenue,
Doncaster,
South Yorkshire
DN4 8DF

[email protected]
www.pegleryorkshire.co.uk
 Commercial valve solutions
Connection instructions

Flange connections Flange material specification: All pipes need to be aligned correctly
to ensure that the valve integrity is
 Pressure and temperature must not exceed
maintained, avoiding twisting and distortion
its rating.
of the valve’s structure and valve damage.
 Gasket selection must be in line with the
rating of the flange. As the valve is assembled ensure that
 The fluid being handled will affect the the bolts are placed and secured with
gasket selection. nuts at hand tightness employing the
 All bolts must be compatible with the crossover method of tightening to secure
flange being used. a sound joint.
Pipe and its mating flanges should be Butterfly valves provide positive shut off in
cleaned and made ready for assembly. both flow directions. The disc profile is
designed to give sealing properties at
A clean and appropriate gasket should be
minimum torque. Raised seat profile
selected for the flange type being used. Flat
provides positive flange seal.
face and raised faces should not be mixed.
Flange components have their own design Piping should being properly supported
limitations and correct selection and with use of correctly sized hanging or
compatibility is vital. securing brackets.

Welded connections Welded joints should be made by qualified

installers having carried out the requisite
risk assessments and health and
safety considerations.

142 1 Range overview 2 Product details 3 Technical data 4 Flow charts