KOLEJ VOKASIONAL KEMENTERIAN PELAJARAN MALAYSIA

RANCANGAN SESI LATIHAN SEMESTER 1

Jabatan Teknologi Kejuruteraan Mekanikal dan Pembuatan

Nama Kursus Teknologi Kimpalan
Kod dan tajuk Modul MTK 1023: MATERIAL AND CONSUMEABLE
Tarikh/Jangka masa Jam
14 Weeks 14 X 5 hours = 70 Hours
Pelaksanaan Pertemuan
MODULE OUTCOMES:
At the end of the course, the students should be able to:-
1. Identify type of materials.
2. Identify and select parent metal for welding.
3. Identify and select welding consumable.
4. Handle welding consumables (identify, segregate, store and bake).

MINGGU KOMPETENSI KAEDAH PEMBELAJARAN KAEDAH PENTAKSIRAN BAHAN/SUMBER

RELATED KNOWLEDGE
Quiz (will be held at the Powerpoint Types of
1.1 Read material specification, end of this topic). material
charts, tables and manuals. Powerpoint Safety (OSHA)
1. IDENTIFY 1.2 Determine type and grade Oral test (Q & A) Video types of material
TYPE OF of material. Example of materials:
MATERIALS 1.3 Confirm carbon steel /  Ferrous metal
M1 stainless steel material to
11.02.18  Non – ferrous
relevant WPS.  Alloys
HINGGA
15.02.18  Stainless steel
ATTITUDE / SAFETY /
ENVIRONMENTAL Magnet
1. Meticulous in verifying
based metal material in
accordance to material mill
certificate.
 M2 CHINESE NEW YEAR HOLIDAY
18.02.18 (18.02.2018 – 20.02.2018)
HINGGA
22.02.18

Quiz (will be held at the  Power point

2. IDENTIFY RELATED KNOWLEDGE end of this topic). (Metallurgy of
AND SELECT materials)
PARENT METAL 2.1 Determine size of material Oral test (Q & A)  Notes
FOR WELDING required.  Quiz Sheets
 Video about material
M3 2.2 Interpret mill certificate. codes.
25.02.18  Measurement tools
HINGGA ATTITUDE / SAFETY /
01.03.18 ENVIRONMENTAL

1. Meticulous in verifying
based metal material in
accordance to material mill
certificate.

Short Quiz at the end of  Power points (types

RELATED KNOWLEDGE learning session. of common
materials physically,
2.3 Check material as required by Oral test (Q & A). material against
M4 specification. specification)
04.03.18  Notes
HINGGA RELATED SKILLS  Task sheet
08.03.18  Quiz sheet
2.4 Affirm content of material mill
certificate such as:
 Material standard
 Heat number
  Chemical composition
 Mechanical Properties
 Material form - plate
 Material size
 Physical condition

ATTITUDE / SAFETY /
ENVIRONMENTAL

1. Meticulous in verifying
based metal material in
accordance to material mill
certificate.

3. IDENTIFY AND RELATED KNOWLEDGE Oral test (Q & A)  Power points

SELECT (welding code,
WELDING 3.1 Identify and choose electrode Simple presentation electrode, electrode
CONSUMABLE required. classification)
3.2 Check for welding electrode Quiz  Notes
specification.  Presentation sheet
M5  Quiz sheet
11.03.18
HINGGA ATTITUDE / SAFETY /
15.03.18 ENVIRONMENTAL

1. Cautious practice when

handling hot electrode from
baking oven
 M6 MID – SEMESTER BREAK
18.03.18 (16.03.2018 – 24.03.2018)
HINGGA
22.03.18

RELATED KNOWLEDGE Quiz (will be held at the  Power points

end of this topic). (electrode
M7 3.3 Confirm electrode specification/ specification)
25.03.18 classification such as: Oral test (Q & A)  Notes
HINGGA
29.03.18
 Core wire  Quiz sheet
 Electrode size
 Flux coating (basic,
rutile and cellulose)

4. HANDLE RELATED KNOWLEDGE  Power points

WELDING Oral test (Q & A)  Notes
M8 CONSUMABLES 4.1 Identify manufacturer  Quiz sheet
01.04.18 (IDENTIFY, specification.
HINGGA SEGREGATE,
05.04.18 STORE AND
BAKE) 4.2 Classify welding electrode.

M9 RELATED KNOWLEDGE Oral test (Q & A)  Power points

08.04.18  Notes
HINGGA 4.3 Store and preserve electrode. Simple presentation  Presentation sheet
12.04.18
Class assignment
 Oral test (Q & A)  Power points
M 10 RELATED KNOWLEDGE  Notes
15.04.18 Simple presentation  Presentation sheet
HINGGA 4.4 Carry out electrode
19.04.18 handling/baking procedure if Class assignment
required.

RELATED KNOWLEDGE Oral test (Q & A)  Power points

M 11  Notes
22.04.18 4.5 Setting up oven temperature for
HINGGA baking.
26.04.18 4.6 Setting up temperature for
holding oven.

M 12
29.04.18 REVISION WEEK REVISION WEEK
HINGGA
03.05.18

M 13
06.05.18 STUDY WEEK STUDY WEEK
HINGGA
10.05.18

M 14
13.05.18 EXAMINATION EXAMINATION WEEK
HINGGA WEEK
17.05.18