WET LIME STONE BASED FORCED OXIDATION FGD ( LSFO) - SUMMARY TABLE OF SCOPE MATRIX ( BLUE ST

CONSORTIUM )
SI No Description of equipment Basic Engineering

TECHNOLOGICAL DOCUMENTATION

A COMPUTATION FLUID DYNAMICS ( CFD ) FGD Technologist

SIMULATION & MODULATION
1.0 Basic System Design of FGD FGD Technologist

1.1 Sizing & selection of FGD system & Accessories. FGD Technologist
Submission of Sizing & selection Criteria.
1.2 Quality instructions for erection works for absorber and FGD Technologist
lining
1.3 Instruction of Performance test Procedure and list of Test FGD Technologist
instruments.
1.4 Absorber emergency tank sizing calculation FGD Technologist

1.5 Lining Specification for Absorber and Duct and procedure FGD Technologist
for application including vendor list.
1.6 Conceptual interface block diagram and control logics for FGD Technologist
PLC/DCS
1.7 Sizing and criteria for oxidation sump. FGD Technologist

1.8 Calculation basis for utilities as per guarantee schedule. FGD Technologist

1.9 Specification and Data Sheet of SO2, pH monitors. FGD Technologist

1.10 List of spares for 3 years operation for FGD plant. FGD Technologist
1.11 Preparation and submission of Erection instructions and FGD Technologist
O & M Manual for FGD.
B Absorber and FIue Gas Duct
1.0 Absorber Casing and Structure- FGD Technologist
1.1 GGH structures FGD Technologist
1.2 INSULATION FGD Technologist
1.3 LINING FGD Technologist
1.4 FINISH PAINTING FGD Technologist
2.0 Spray Pipes and Nozzles FGD Technologist
3.0 Mist Eliminators FGD Technologist
4.0 Absorber Internal Elements (Agitator, Support pipes, FGD Technologist
Emergency spray Nozzles etc )

5.0 Packing of FGD & acessories FGD Technologist

6.0 Flue Gas Duct, Structure FGD Technologist
7.0 Flue Gas Dampers FGD Technologist
8.0 Fasteners for FGD & Accessories FGD Technologist
9.0 Commissioning spare parts FGD Technologist
C Equipments and Machineries
1.0 Rotating Machines
1.1 Booster Fans FGD Technologist
1.2 GGH and auxiliaries FGD Technologist
1.3 Seal Air Fan FGD Technologist
1.4 Service water pumps FGD Technologist
1.5 Limestone slurry transport pumps FGD Technologist
1.6 Wet Ball Mills FGD Technologist
1.7 Vacuum pumps FGD Technologist
1.8 Belt Filter Assy FGD Technologist
1.9 Absorber recuirculation pumps FGD Technologist
1.10 Oxidation Compressors / Blowers FGD Technologist
1.11 Gypsum Bleed Pumps FGD Technologist
1.12 Belt Filter Washing Pumps FGD Technologist
1.13 Agitators FGD Technologist
1.14 Filtrate Pumps, Waste Water pumps FGD Technologist
2.0 Static Macharies
2.1 Static equipment like limestone silos, limestone slurry FGD Technologist
tanks, sumps, gypsum slurry tanks, etc.

2.2 Handling arrangement in various areas FGD Technologist

2.3 Emergency Quenching Pipe and Nozzles FGD Technologist
2.4 Hydro Cyclone FGD Technologist
2.5 Hydro Cyclone feed tank with Agitator FGD Technologist -
2.6 Hydro Cyclone feed pumps FGD Technologist -
2.7 Reclaim water pumps with agitator FGD Technologist -
2.8 Reclaim water Tanks with agitator FGD Technologist -
2.9 Waste water tanks FGD Technologist -
2.10 Waste water pumps FGD Technologist -
2.11 Emergency Absorbant Tank with Slurry pumps FGD Technologist -
2.12 Process water storage tank FGD Technologist -
2.13 Gypsum cake washing tanks FGD Technologist -
2.14 Gypsum cake wash water pumps FGD Technologist -
2.15 Sump Pumps for Absorber area FGD Technologist -
2.16 Complete piping, valves, fittings etc. for the system along BLUE STAR
with wash water line.

2.17 Required numbers of elevator BLUE STAR

2.18 Galleries, Walkways, Roofing, Platforms, staircase BLUE STAR

2.19 Thermal Insulation, lagging, cladding and refractories. BLUE STAR

D Equipment and Machineries for LSHS

1.00 Lime stone handling plant if any i.e Truck weighbridge, BLUE STAR
Front end loader,Bull dozer, Apron feeder, EOT craine,
Belt conveyor, Fixed Tripper,Discharge chute,
Debris/tramp iron chute, Flap gate, ILMS, SEM, Crushers,
Electric Hoist/Manual Hoist with Monorail, BVM etc

2.00 Dry type Dust extraction system FGD Technologist

3.00 Plain Water Dust Suppression system FGD Technologist
4.00 Dry Fog Dust Suppression system ( DFDS) along with FGD Technologist
Pumps, piping, valves, nozzles, Water Tank, Air
compressor etc )

5.00 Mandatory spares as per Client's furnished list BLUE STAR

6.00 Erection , testing & Commissioning of LSHS BLUE STAR - Execution
 7.00 CIVIL, STRUCTURAL works BLUE STAR - Execution

8.00 Painting works for LSHS BLUE STAR - Execution

E PIPING
1.00 Water piping, limestone slurry piping, gypsum slurry FGD Technologist
piping, air piping
2.00 Valves and other parts connected to the FGD Technologist
3.00 Pipe Rack FGD Technologist
4.00 Supports and other materials for Erection BLUE STAR
F EIectricaI ,lInstrumentation & Automation
1.00 Field Instruments FGD Technologist
2.00 PLC, DCS and other necessary Control System FGD Technologist
3.00 Electric Panels FGD Technologist
4.00 Motors FGD Technologist
5.00 Fire Alarm and fire fighting System BLUE STAR
6.00 Lighting (Except Street lighting) BLUE STAR
7.00 Telecommunication System BLUE STAR
8.00 Air conditioning and ventilation system BLUE STAR
9.00 Cables and other materials for Erection BLUE STAR
10.00 Cable racks within the terminal point. BLUE STAR
G CIVIL, STRUCTURAL AND BUILDINGS
1.00 Civil Work including FGD's main equipment foundation FGD Technologist
2.00 Buildings works for Milling System, Gypsum Dewatering BLUE STAR
system, FGD control room,
mechanical workshop, inventory storage, electrical panel
room, control cubical
& Analyser room

H OTHERS
1.00 Lining at Site FGD Technologist
2.00 Painting and insulation at Site BLUE STAR
3.00 Erection , testing & Commissioning Supervisors FGD Technologist -

4.00 Special tools & Tackles FGD Technologist -

I Performance Guarrantee FGD Technologist

LE OF SCOPE MATRIX ( BLUE STAR LTD & FGD TECHNOLOGY

DetaiIed MateriaI SuppIy

Engineering
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 WET LIME STONE BASED FORCED OXIDATION FGD ( LSFO) - SUMMARY TABL
Flue Gas Desulphurization System

Schedule of documentation supply by FGD Technologist (To be detailed during order stage)
1
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NTPC Bongaigaon - 3 x 250 MW
Flue Gas Desulphurization System
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 WET LIME STONE BASED FORCED OXIDATION FGD ( LSFO) - SUMMARY TABLE OF SCOPE OF W
Flue Gas Desulphurization System

le of documentation supply by FGD Technologist (To be detailed during order stage)

Description of work
Basic System Design
Sizing & selection of FGD system & Accessories. Submission of Sizing & selection Criteria.
Quality instructions for erection works for absorber and lining
Instruction of Performance test Procedure and list of Test instruments.
Absorber emergency tank sizing to be located at the top of absorber.
Lining Specification for Absorber and Duct and procedure for application including vendor list.
Conceptual interface block diagram and control logics for PLC
Sizing and criteria for oxidation sump.
Calculation basis for utilities as per guarantee schedule.
specification and Data Sheet of SO2, pH monitors.
list of spares for 3 years operation for FGD plant.
Visit to Customer premises for approval of Layout drawings, P & ID and control philosophy etc.
Supply
Absorber internals including Mist Eliminator, Agitator, Aeration nozzles, Spray Nozzles and Spray Pipes manifold.
GGH, Recirculation pump, Limestone milling system,Gypsum Dewatering System.
Packing, if applicable.
Fasteners for above Items 1 & 2.
Commissioning spare Parts for above items.
NTPC Bongaigaon - 3 x 250 MW
Flue Gas Desulphurization System
Description of work (To be detailed during order stage)
Technical Services
customer’s approval [conducted in India]. FGD Vendor shall visit India (BLUE STAR/Customer) for meeting custome

Erection and commissioning Supervision.

Instructions for Testing/Performance Guarantee Test and test procedure preparation. Official from FGD Technologist shall b
of FGD at site.
Preparation and submission of Erection instructions and O & M Manual for FGD.

Check and Review of BLUE STAR Drawings

Drawings of Logic Diagram, absorber area and other areas of FGD for BLUE STAR scope of work.
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