Chapter Two: Getting Started: A Simple Tutorial: Feature Guessing
Chapter Two: Getting Started: A Simple Tutorial: Feature Guessing
Simple Tutorial
Introduction
The purpose of this chapter is to guide you through the process of measuring a part
using the CMM.
The Brown & Sharpe test block was used to create this short tutorial. If this part is
not available to you, any similar part allowing the measurement of several circles
and a cone will be satisfactory. To fully explore the capabilities of PC-DMIS, please
read through this entire chapter and follow along on your system.
The main topics in this chapter include:
• Getting Started with a Simple Tutorial
• Measuring Features
• Using Different Probe Options
• Representing a Part Graphically
• Working in Manual or DCC Mode
Feature Guessing
PC-DMIS offers a unique method for measuring features. Instead of requiring you to
specify the type of feature about to be measured (i.e., point, circle, etc.), it allows hits
to simply be taken. When the measurement of a feature is completed, PC-DMIS is
signaled by pressing the designated button on the joystick box (if the machine is so
equipped) or pressing the END key on the keyboard. PC-DMIS then determines the
type of element that has just been measured using best guess algorithms. Best guess
algorithms are mathematical calculations used by PC-DMIS make a calculated guess
at what feature type is being created.
Always press the END key (or For example, a circle is measured with a minimum of three hits. As
equivalent CMM button) after each position is measured, the number of hits taken on the feature will
measuring each feature. be displayed on the status bar. Once an adequate number has been
taken, press the END key. The results will be displayed in the Edit
window.
The Probe Description area of the Probe Utilities dialog box allows you to
define the probe, extensions and tip(s) that will be used in the part program. The
Probe Description drop-down list displays the available probe options in
alphabetical order.
To load your probe using the Probe Utilities dialog box:
1. In the Probe File box, type the name of the probe. Later, when
you create other part programs, your probes will be available in
this dialog box for selection.
2. Select the statement: "No Probe defined."
3. Select the desired probe head from the Probe Description drop-
down list using the mouse cursor or highlighting it with the arrow
keys and pressing ENTER.
5. Click the OK button. The Probe Utilities dialog box closes and
PC-DMIS returns you to the main interface.
6. Verify that the created probe tip just defined is displayed as the
active tip. (See the Probe Tips list located on the Settings
toolbar.)
Note: For the purpose of this exercise, the calibration process is disregarded.
At this point you will set up the views you will be using in the Graphics Display
window. This is done using the View Setup icon on the toolbar.
Click the View Setup icon to To change the views in the Graphics Display window you will use the View Setup
access the View Setup dialog box. You can access this dialog box by clicking the View Setup icon from
dialog box the Graphics Mode toolbar or by selecting the View Setup menu option (the
"Using the Road Map" appendix provides instruction on accessing all dialog boxes
and menu options) :
1. From the View Setup dialog box, select the desired screen style.
For this tutorial, click on the second button (top row, second from
left) indicating a horizontally split window.
2. To view the upper part image in the Z+ direction, pull down the
Blue drop-down list located in the Views area of the dialog box,
and select Z+.
Note: All of the display options only affect how PC-DMIS displays the part image.
They do not have an effect on the measured data or inspection results.
Measure a Plane
Verify that PC-DMIS is set to Take three hits on the top surface. The hits should be triangular in shape and as
Program mode before taking hits. spread out as possible. Press the END key after the third hit. PC-DMIS will display a
Select the Program mode icon to feature ID and triangle, indicating the measurement of the plane.
do this.
Measure a Line
To measure a line, take two hits on the edge of the part, the first hit on the left side of
the part and the second hit to the right of the first hit. The direction is very important
when measuring features, as PC-DMIS uses this information to create the coordinate
axis system. Press the END key after the second hit. PC-DMIS will display a feature
ID and measured line in the Graphics Display window.
Move the probe to the center of one circle. (The top left circle was selected for this
example.) Lower the probe into the hole and measure the circle, taking four hits in
approximately equal distances. Press the END key after the last hit. PC-DMIS will
display a feature ID and measured circle in the Graphics Display window.
Access the Alignment dialog box (the "Using the Road Map" appendix provides
instruction on accessing all dialog boxes and menu options).
2. Using the cursor or arrow keys, select the plane feature ID (PLN1)
located in the list box. If you haven't changed the labels, the plane
feature ID will be shown as "F1" (for Feature 1) in the list box.
3. Click the Level command button to establish the orientation of the
normal axis of the current working plane.
4. Select the plane feature ID (PLN1 or F1) a second time.
5. Select the Auto check box.
When the above steps are complete, click on the OK button. The Alignments list
(on the Settings toolbar) and the Edit window will display the newly created
alignment.
The Graphics Display window will also be updated to show the current alignment.
Select DCC mode. This can be done by either clicking the DCC mode toolbar icon,
or placing your cursor on the line reading "MODE/MANUAL" in the Edit window
and pressing the F8 key.
The command in the Edit window will now display:
MODE/DCC
See "Manual / DCC Mode Toolbar" in the "Using Toolbars" chapter for additional
information on the CMM modes.
If an error is encountered, determine the cause using the CMM Errors drop-down
list on the Execution Mode Options dialog box. Take the necessary actions to
correct the problem. Click the Continue button to complete the execution of the
part program.
Measuring Features
Verify that the desired probe and working plane are shown in the Display drop-
down list of the toolbar. PC-DMIS also should be set to Manual mode.
PC-DMIS does not require the operator to input data for measuring a feature. The
mouse can be used to measure a CAD feature (if CAD data is available) or the probe
can be used with the CMM. Once the feature is measured with either the mouse or
Note: When measuring a Point (1 single hit), PC-DMIS compensates for probe
radius along the part axis closest to the probe's direction of motion when it was
deflected. This means that if a point is measured in the negative X direction, PC-
DMIS will compensate for probe radius in the -X direction (even if the probe was
Taking Hits
The Take Hit menu option takes a hit. It tells the computer to record the location of
the probe along the X, Y, and Z axes. This option is only available with certain
interface types. This option will work with most (if not all) controllers as long as a
hard probe is used.
Note: There are some CMMs that have an ERASE HIT button on the CMM jog
box.
PC-DMIS also will allow you to delete hits within a feature while in the Execute
mode. Simply press the ALT + ' - ' (minus) keys to remove the currently highlighted
hit in the CMM Commands list box of the Execution Mode Options dialog box.
Note: Pressing the PRINT button on the jog box (if so equipped) while in Execute
mode is the same as pressing the ALT + '-' (minus) key combination. Use the PC-
DMIS Settings Editor to set the PrintButton entry of the system registry to 0 to
enable this function. See the "Modifying Registry Entries" appendix for more
information.
Ending Features
The End Feature menu option allows you to signal PC-DMIS that the construction
of a feature has ended. You can also press the END key.
PC-DMIS gives you the option to determine how thickness should be applied on a
part using the Thickness area of the Auto Features dialog box. The options
available are Theoretical Thickness and Actual Thickness.
To access the thickness options:
Theoretical Thickness
With Theo Thickness you have the ability to adjust the theoretical values by a
chosen thickness in order to measure the opposite side of material.
Actual Thickness
With Actl Thickness you have the ability to offset the target location for
measurement, and then have the measured values adjusted along the theoretical
vector by the thickness.
Note: For information on using shortcut keys to switch between Flat and Round
guess modes, see the "Using Shortcut Keys and Shortcut Menus" appendix.
Flat Features
To measure a plane with a Hard Probe:
1. First, take a minimum of three hits on a surface.
2. It is then necessary to move the probe above the desired plane.
3. Press the END key.
This defines the direction of the plane. The direction of the surface normal vector is
up.
To measure a line:
1. Begin by taking two hits at the desired location.
2. Move the probe to the outside of the measured line.
3. Press the END key.
Round Features
When measuring round features using a fixed probe, it is necessary to keep the probe
in a fixed location (depending on the feature type).
• For holes, keep the probe inside the feature and press the END key.
• For pins, keep the probe outside the feature and press the END
key.