RESTRICTED

REMOTE MONITORING & MEeS GROUP BULLETIN No.: M18-018-E (1/3)

ENERGY SOLUTION DEPARTMENT
ENGINE & ENERGY DIVISION MODELS: PS

SERVICE BULLETIN
GROUP: Injection Pump
DATE: March 2018

This document contains trade secrets and know-hows of Mitsubishi Heavy Industries Engine & Turbocharger, Ltd. (Hereinafter referred as
MHIET.) The whole intellectual property right including the trade secret and copyright belongs to MHIET. Any duplication, use, or disclosure or
provision of this document to a third party for the purpose other than the after servicing of MHIET engine without prior consent of MHIET is
strictly prohibited.

SUBJECT: Change of Plunger in PS Pump

1. Purpose
The material of plunger which is a consisting part of plunger block assembly in PS pump is changed for standardization
to improve the productivity. Accordingly, the plunger block assembly and plunger assembly are changed. The PS pump
assembly is not changed due to this change.
2. New and Old Parts

Interchange-
ability (I.C.)
NEW OLD
Ref.
Part name Remarks
No.
Part No. Qt. Part No. Qt.

1 PLUNGER BLOCK ASSY, D17 PS50 48291-17038 - S-3 48291-17036 - SR

2 PLUNGER BLOCK ASSY, D17 PS50 48291-33018 - S-3 48291-33016 - SR
3 PLUNGER BLOCK ASSY, D17 PS25 48A95-21006 - S-3 48A95-21004 - SR Emission Control
4 PLUNGER BLOCK ASSY, D17 PS40 48A95-03006 - S-3 48A95-03004 - S6R2, S16R2
5 PLUNGER BLOCK ASSY, D16 SINGLE L 48291-32017 - S-3 48291-32015 - S6N
6 PLUNGER BLOCK ASSY, D16 SINGLE R 48291-32027 - S-3 48291-32025 - S12N
7 PLUNGER BLOCK ASSY, D17 SINGLE L 48291-32078 - S-3 48291-32076 - S6R (2F), SR-V
8 PLUNGER BLOCK ASSY, D17 SINGLE R 48291-32088 - S-3 48291-32086 - SR-V
9 PLUNGER BLOCK ASSY, D16 SINGLE I.C 48291-32057 - S-3 48291-32055 - S6N
10 PLUNGER BLOCK ASSY, D17 PS40 48291-44007 - S-3 48291-44005 - S6RF, SR-V (-2)
11 PLUNGER BLOCK ASSY, D17 PS40 48291-17018 - S-3 48291-17016 - S6R, SR-V (-2)
12 PLUNGER BLOCK ASSY, D16 PS35 WPC 48291-03062 - S-3 48291-03060 - S6A3 Emission Control
13 PLUNGER BLOCK ASSY, D16 PS45 48291-53037 - S-3 48291-53035 - S6A3, S6B5
14 PLUNGER BLOCK ASSY, D16 PS35 48291-13057 - S-3 48291-13055 - S6B5
S6R
15 PLUNGER BLOCK ASSY, D16 PS25 48C95-11007 - S-3 48C95-11005 - (for Nichijo Corporation)

S6R,S12R Emission
16 PLUNGER BLOCK ASSY, D16 PS25 WPC 48C95-04001 - S-3 48C95-04000 - Control

S16R N. America White

17 PLUNGER BLOCK ASSY, D17 R5 48A95-25056 - S-3 48A95-25054 - Smoke

APPLICABLE No.: PS Pump Initial - up

MODIFIED No.:
DATE OF SERVICE PARTS AVAILABLE:
RELATED SERVICE BULLETIN:
INTERCHANGEABILITY:
R=(NEW) (OLD) S=(NEW) (OLD) N=(NEW) (OLD) EO - No.
1=Out of Supply. 2=Yes as an assembly. 3=Yes as a single part. 4822-A212

DEPT. MANAGER SECT. MANAGER MECHANICS or CLERKS

Please pass to:
 M18-018-E (2/3)

Ref. NEW OLD

Part name I.C. Remarks
No. Part No. Qt. Part No. Qt.
18 PLUNGER ASSY, D17 PS50 48270-11006 - S-3 48270-11004 - SR
19 PLUNGER ASSY, D17 PS50 48230-21004 - S-3 48230-21003 - SR
20 PLUNGER ASSY, D17 PS25 48A11-21004 - S-3 48A11-21002 - SR Emission Control
21 PLUNGER ASSY, D17 PS40 48A11-03004 - S-3 48A11-03002 - S6R2, S16R2
22 PLUNGER ASSY, D16 SINGLE L 48202-12033 - S-3 48202-12031 - S6N
23 PLUNGER ASSY, D16 SINGLE R 48202-12033 - S-3 48202-12031 - S12N
24 PLUNGER ASSY, D17 SINGLE L 48210-12035 - S-3 48210-12033 - S6R (2F), SR-V
25 PLUNGER ASSY, D17 SINGLE R 48210-12035 - S-3 48210-12033 - SR-V
26 PLUNGER ASSY, D16 SINGLE I.C 48221-12033 - S-3 48221-12031 - S6N
27 PLUNGER ASSY, D17 PS40 48233-31003 - S-3 48233-31001 - S6RF, SR-V (-2)
28 PLUNGER ASSY, D17 PS40 48271-11004 - S-3 48271-11002 - S6R, SR-V (-2)
29 PLUNGER ASSY, D16 PS35 WPC 48239-02002 - S-3 48239-02000 - S6A3 Emission Control
30 PLUNGER ASSY, D16 PS45 48239-61004 - S-3 48239-61002 - S6A3, S6B5
31 PLUNGER ASSY, D16 PS35 48242-11004 - S-3 48242-11002 - S6B5
S6R
32 PLUNGER ASSY, D16 PS25 48C11-11003 - S-3 48C11-11002 - (for Nichijo Corporation)

S6R,S12R Emission
33 PLUNGER ASSY, D16 PS25 WPC 48C11-04001 - S-3 48C11-04000 - Control

S16R N. America White

34 PLUNGER ASSY, D17 R5 48A11-25054 - S-3 48A11-25052 - Smoke

Note: 1. The engine model in Remarks on page 1/3 and 2/3 shows the representative model and spec example.
Confirm the plunger and barrel combination ID, and request the service part when replacing the part.
2. See Combination ID Table on page 3/3.
3. The special tool, Plunger Holder (48291-00301), which is necessary to install such parts as plunger spring,
is not attached to the service part of Ref. No. 18 - 34 PLUNGER ASSY.
4. The special tool, Plunger Holder (48291-00301), is attached to the service part of Ref. No. 1 - 17
PLUNGER BLOCK ASSY.
5. The replacement as an assembly of Ref. No. 1 - 17 PLUNGER BLOCK ASSY is recommended to avoid
assembling error of plunger and barrel. Also, the special tool above is additionally required to install the plunger
spring, lower seat and other parts for the service part of PLUNGER ASSY.
 M18-018-E (3/3)

3. Description
1・2・3・4・5・6・7・8・9・10・11・12・13・14・15・16・17

The Plunger Holder ID is stamped

on the top face of plunger holder.
Barrel ID stamp position （Remove the plunger holder after
（Stamped on the top face.） installing the block in the injection
pump case.)

Barrel

Plunger

・ ・ ・ ・ ・ ・ ・ ・ ・
・ ・ ・ ・ ・ ・ ・
18 27
19 28
20 29
21 30
22 31
Plunger ID stamp position 23 32
（Stamped on the flat face of
24 33
flange outside periphery)
25 34
26

4. Combination ID Table
● The ID stamp on the plunger holder shows the combination of barrel and plunger.

For Right or Left For Right or Left

Ref. No. Plunger Holder Barrel Plunger Ref. No. Plunger Holder Barrel Plunger
(R or L) Bank (R or L) Bank
1 18 C N （＊） - 10 27 74 -
AA （＊） AB （＊） S （＊）
2 19 7 F2 - 11 28 C4 -
3 20 A17 CC - 12 29 W （See Note 1) BB R -
L
4 21 A4 CA - 13 30 A3 BA -
K
5 22 L For L Bank 14 31 PS35 BB -
DD （＊） G （＊）
6 23 R For R Bank 15 32 C16 P2 -
FF
7 24 7L For L Bank 16 33 T T -
AA （＊） N （＊）
8 25 7R For R Bank 17 34 R5 CC L5 -
9 26 IL DD H For L Bank

Note: 1. The ID stamp of Ref. No. 12 Plunger Holder (special tool) is changed. "W" for the new, and "PS35" for the old.
2. The part with （＊） mark is strongly recommended to replace as PLUNGER BLOCK ASSY to prevent the parts
from assembling error.
3. "For R/L Bank" means the R or L bank in V-type engine.