POL 01 Rev A Management System Manual
POL 01 Rev A Management System Manual
(c) 2016 TLS ENGINEERS AND PROJECT MANAGERS all rights reserved. This document may contain proprietary
information and may only be released to third parties with approval of management. Document is uncontrolled unless
otherwise marked; uncontrolled documents are not subject to update notification.
TLS ENGINEERS AND PROJECT MANAGERS
POL 01 Revision A
Date of Issue: 17/11/2016
TABLE OF CONTENTS
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TLS Engineers and Project Managers was founded with the primary intention of filling an existing gap
in the market by fulfilling the following objectives:
In doing the above, the enterprise upholds government development policies and will make a positive
contribution to government’s efforts to push the frontiers of poverty. In light of the above, this
enterprise observes and appreciates government development initiatives to create business
opportunities to the previously marginalized individuals and BBBEE policies; this fact is demonstrated
in the ownership and management of the enterprise.
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Clause 1: SCOPE
Refer to ISO 9001:2015 QMS clause 1 requirements
1.1 Determining Our Strategic Direction
TLS ENGINEERS AND PROJECT MANAGERS has reviewed and analyzed key aspects of itself and
its stakeholders to determine the strategic direction of the company. This involves:
• Understanding our core services, and scope of management system (see 1.2 below)
• Identifying “interested parties” (stakeholders) who receive our Water and Sanitation
Engineering, Transportation Engineering, Structural Engineering, Solid Waste Disposal and
Project Construction Management; or who may be impacted by them, or those parties who may
otherwise have a significant interest in our company. These parties are identified in this
document [see clause 4].
• Understanding internal and external issues that are of concern to TLS ENGINEERS AND
PROJECT MANAGERS and its interested parties; also identified in this document. Many such
issues are identified through an analysis of risks facing either TLS ENGINEERS AND
PROJECT MANAGERS or the interested parties. Such issues are monitored and updated as
appropriate, and discussed as part of management reviews.
This information is then used by senior management to determine the company’s strategic direction.
This is defined in records of management review, and periodically updated as conditions and
situations change.
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This manual follows the numbering structure of the clauses of the ISO 9001:2015 QMS.
This manual presents “Notes” which are used to define how TLS ENGINEERS AND PROJECT
MANAGERS has tailored its management system to suit its purposes. These are intended to clarify
implementation approaches and interpretations for concepts which are not otherwise clearly defined in
ISO 9001:2015. Notes appear in italics, with gray background.
Where subordinate or supporting documentation is reference in this manual, these are indicated by
bold italics.
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3.1 Abbreviations:
3.1.1 QMS: Quality Management System.
3.1.2 ISO: International Organisation for Standardisation.
3.1.3 O&T: Objectives and Targets.
3.1.4 FD: Procedure Flow- diagram
3.1.5 DBN: Durban.
3.1.6 Rev: Revision.
3.1.7 SLA: Supplier Level Agreement.
3.1.8 SHERQ: Safety, Health, Environment, Risk and Quality.
3.1.9 SPEC: Specification.
3.1.10 GL: Guideline
3.1.11 WI: Work Instruction.
3.1.12 IMTE: Inspection, Measuring & Test Equipment
3.1.13 POL Policy
3.1.14 I&AP Interested & Affected Party
3.1.15 FMEA Failure Mode and Effects Analysis
3.1.16 CAR Corrective Action Request
3.1.17 PAR Preventive Action Request
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requirements.
3.2.4 MANAGEMENT SYSTEM To establish policy and objectives and to achieve those
objectives.
3.2.9 MANUAL A document that transmits information or, in general terms, sets out
the requirements to be met and principles to be applied to achieve
a desired goal. It may consist of a single document or a set of
documents that relate to a specific series of related subjects.
3.2.11 WORK INSTRUCTION A document that sets out in detail a particular operation, normally
performed in one location; basically a set of do’s and don’ts to
assist the individual.
3.2.12 NON- CONFORMANCE Any service that does not comply with stated quality requirements
or standards as documented in the Quality Management System
Manual.
3.2.13 RESPONSIBILITY/ AUTHORITY Where the term ‘responsibility’ is used, this also implies
that such ‘responsibility’ is inclusive of the necessary Authority to
carry out the required task.
Other terms are as stated in the ISO 9000:2014 fundamentals and vocabulary.
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4.1.2 The strategic direction of the company is documented in paragraph 4.2.4 below.
4.1.3 Regular review of the performance of the QMS is performed by Management namely the
Managing Director, Office Managers, Process Managers and Supervisors especially during
Management Review stage as well as the regular meetings at all levels where objectives and
targets are reported.
“Interested parties” are those stakeholders who receive our Civil Engineering Consulting and Design
services who may be impacted by them, or those parties who may otherwise have a significant interest
in our company. These are as follows:
Internal or
Interested Party Reason for Interest
External
Customers External Direct recipient of our civil engineering consulting and
design services
Employees Internal Responsible for realization of our civil engineering
consulting and design services
End users External Other professional consultants/ engineers in the Built
Environment that may use our civil engineering consulting
and design services
Suppliers External Provide supporting services or administrative materials
(vendors)
Regulators External Dictate controlling regulations that impact on the
management system and our civil engineering consulting
and design services eg. SARS, DoL, SANS, ECSA, CESA,
etc.
Public External While a low risk, failure of our civil engineering consulting
and design services could impact on public safety.
External Assess conformity of TLS ENGINEERS AND PROJECT
Certification
MANAGERS to ISO 9001 and so must be kept notified of
Bodies
changes to the QMS.
Competitors External Provide challenges to our ability to provide civil
engineering consulting and design services
Consultants External Provide the company with specialized professional
services
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Internal or
Interested Party Reason for Interest
External
Calibration External Provide the company with specialized professional
Authorities Inspection and testing services
Legal External Provide the company with specialized professional legal
services
Financial External Provide the company with specialized professional
financial accounting and auditing services
The following are issues of concern which have been, or may be, raised by internal interested
parties.
Type Issue Bias
Technological TLS ENGINEERS AND PROJECT MANAGERS currently Positive
has adequate technological resources to consistently
produce its services. Secure back- up and storage of files
are evident.
Employee base Availability of skilled workforce in the area remains high Positive
Employee base Employee turnover is low Positive
Supply Chain Quality issues pertaining to raw materials or critical Positive
services may not be addressed properly when using sole
source or limited-source suppliers. For this reason, the
company has multiple supply sources.
Transportation The company subsidizes the employees purchases of Neutral
vehicles as well as the use of private vehicles to perform
company travel.
Maintenance Internal maintenance occurs and external specialists are Positive
suppliers, when required
Laboratory A external registered laboratory is used to perform this Positive
function which may include the testing of soil and concrete
samples per project
Office space The current space available is adequate but the anticipated Neutral
inflow of work will necessitate larger offices being obtained
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The following are issues of concern which have been, or may be, raised by external interested
parties.
Type Issue Bias
TLS ENGINEERS AND PROJECT MANAGERS does Neutral
have significant competition in this market at this time.
Competition
The use of ECSA tariff guidelines is followed and
discounts applied where required.
Civil engineering consulting and design services do Negative
present particular controversies that would result in
negative reactions from society or the public namely the
collapse of a structure, etc.
Based on an analysis of the above interested parties and issues of concern, TLS ENGINEERS
AND PROJECT MANAGERS has identified the following overall risks to the company:
Risk Likelihood Severity Mitigation
Business interruption due to Low High The company can function from the
natural disaster MD’s home and continue to service
customers
Business interruption due to Low High Employee development including an
labor dispute ‘Open Door’ policy to ensure staff are
content in the company
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• “To become the premier provider of engineering consulting services by ensuring a high degree
of commitment, efficiency and expertise”
OUR GOALS
• Improve the confidence of the services we provide and build sustainability of such services
within our Client’s companies by pursuing excellence in our skills, knowledge and approach
OUR SUCCESS
Customers have an increased understanding of the importance of civil engineering consulting and
design services and its lifelong benefit for all stakeholders
• TLS ENGINEERS (AND PROJECT MANAGERS is confident in the effectiveness and
efficiency of our operational performance so that our innovations and energies can turn
towards organizational growth
OUR PRIORITIES
• To consistently meet and exceed the reasonable expectations of our clients,
stakeholders (shareholders, employees, suppliers, and communities we serve).
• To stimulate and associate with business activities that are aimed at alleviating of the
standard of living of our communities.
• To implement an effective quality assurance programme which oversees our services in
order that they conform to our set benchmarks
• To uphold the principles of Integrity, Honesty and Professionalism in all our business
undertakings
• Recognise our responsibilities towards the underprivileged and social structures in the
areas we operate and fulfil our duties as responsible corporate citizens.
• To continually update our Technical skills and competency levels required to provide
cutting edge service to our Clients.
• To uphold honesty, integrity, transparency and professionalism.
• To uphold integrity acquisition and transfer of skills and knowledge.
• Pursuit of innovation and rendering superior service.
• We insist on mutual respect
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1.1. TLS ENGINEERS AND PROJECT MANAGERS provides the following services:
• Water and Sanitation Engineering,
• Transportation Engineering,
• Structural Engineering,
• Solid Waste Disposal and
• Project Construction Management
The various core processes that have been identified for TLS ENGINEERS AND PROJECT
MANAGERS is defined in this manual.
Each process may be supported by other activities, such as tasks or sub-processes. Monitoring and
control of top level processes ensures effective implementation and control of all subordinate tasks or
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sub-processes.
The sequence of interaction of these processes is illustrated in Appendix A, in a Process Flow-
diagram format.
Note: Appendix A represents the typical sequence of processes, and may be altered depending on customer or regulatory
requirements at the job or contract level, as needed.
Throughout the year, data is measured and gathered by process owners, in order to present the data
to the Immediate Supervisor. The data is then analyzed by the Immediate Supervisor in order that he
may set goals and make adjustments for the purposes of long-term continual improvement.
The specific quality objectives for each process are defined in the Objectives and Targets Matrix
(FORM 24*)
Measurable data, along with current standings and goals for each objective, are recorded in records of
management review.
When a process does not meet a goal, or an unexpected problem is encountered with a process, the
corrective and preventive action process is implemented to research and resolve the issue. In addition,
opportunities for improvement are sought and implemented, for the identified processes.
4.4.4.2 “Process Output” – the result of any process; these are typically defined in the procedure
document for each top-level process.
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4.4.4.4.1 The methods for changing process outputs are typically defined in paragraph 7.5.
Where a process output is a document, the rules for changing documents above shall
apply.
4.4.4.4.2 Formal changes to process outputs will be used when the change is significant. Minor
changes may be made without formal control, however the decision on what constitutes
a significant vs minor change must be agreed upon by those involved in the change. If a
customer indicates a change is significant, this will trump any internal decision.
4.4.4.5 Changes to Documentation
4.4.4.5.1 Management system documents undergo changes when there is a need to revise them.
4.4.4.5.2 Changes to documentation are done in accordance with the procedure described in
paragraph 7.5
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4.4.5.1 TLS ENGINEERS AND PROJECT MANAGERS considers risks and opportunities when taking
actions within the management system, as well as when implementing or improving the
management system; likewise, these are considered relative to products and services.
4.4.5.2 The company has established, implemented and maintained this procedure for managing
risks and opportunities throughout the TLS ENGINEERS AND PROJECT MANAGERS
4.4.5.3 Responsibility and authority for this procedure are spread across various functions, and
defined within this procedure.
4.4.5.4 Note: this procedure has adopted definitions for key terms developed specifically by TLS
ENGINEERS AND PROJECT MANAGERS and determined appropriate for its use within the
unique requirements of its management system. It does not adopt current ISO definitions,
which TLS ENGINEERS AND PROJECT MANAGERS has determined are not sufficient for
its use.
4.4.5.5 Definitions :
• Risk: A negative effect of uncertainty.
• Opportunity: A positive effective of uncertainty.
• Risk Assessment: a systematic investigation and analysis of potential risks, combined with
the assignment of severities of probabilities and consequences. These are used to rate risks in
order to prioritize the mitigation of high risks.
• Risk Mitigation: a plan developed with the intent of addressing all known or possible risks and
preventing their occurrence.
4.4.5.6.1 TLS ENGINEERS AND PROJECT MANAGERS considers and manages risks and
opportunities differently.
4.4.5.6.2 Risks are managed with a focus on decreasing their likelihood, and minimizing their
impact if they should occur.
4.4.5.6.3 Opportunities are managed to increase their likelihood, and to maximize their benefits if they
should occur.
4.4.5.6.4 Where risks and opportunities overlap, the best appropriate method for managing them shall
be ascertained, given the situation at hand.
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4.4.5.7.1 As part of the Sales process, TLS ENGINEERS AND PROJECT MANAGERS shall seek out
opportunities which could enhance its financial viability and market position. For example:
• obtaining new contracts
• obtaining access to new markets
• identification of new industries which may be served by TLS ENGINEERS AND
PROJECT MANAGERS
• development of new offerings/ products that are within the scope of capabilities of TLS
ENGINEERS AND PROJECT MANAGERS
• streamlining existing processes to improve efficiency and reduce costs
4.4.5.7.2 In addition, throughout all TLS ENGINEERS AND PROJECT MANAGERS processes, the
corrective action system and internal auditing process should be used to identify possible
opportunities for improvement.
4.4.5.7.3 Discussing and analyzing opportunities shall be done by top management. If made part of
the management review activities, these shall be recorded in the management review
records.
4.4.5.7.4 If an opportunity requires a risk assessment, this shall be done as defined above.
4.4.5.7.5 Analysis of any opportunity will generally result in one of the following possible determinations:
• Pursue the opportunity
• Explore the opportunity in greater detail before proceeding
• Accept the opportunity, but under limited and controlled conditions
• Decline the opportunity, typically based on a high expected risks.
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I, the Managing Director of TLS ENGINEERS AND PROJECT MANAGERS recognize that the priority
of every stakeholder in our company is to ensure that we continue to service our Customers with a
superior quality Tender application, Tender award and acceptance of the appointment, Inception
report developed and submitted to Client, Design, Documentation including the Construction BOQ and
Construction Tender document, Tender processes to obtain Contractor/ s, Construction Contract
Award, Construction, Construction phase close- out report and Project Administration.
To this end, we commit ourselves to:-
• The establishment of an approach and/ or a suitable solution to satisfy the needs and
expectations of our Customers.
• The establishment of the Customer’s and stake holder’s needs and expectations.
• Establishing, quantifying and specifying the deliverables that will meet these needs.
• Selecting or contracting in the most suitably qualified and experienced service providers to
successfully realize the deliverables.
• Selecting and using the most appropriate equipment, systems and methods for the realization
of the successful deliverables per order.
• Progressively work with the Customer and Stakeholders to ensure the realization of the
milestones established per order, up to and including the conclusion of the order.
• Progressively measure the success factors of each order and take corrective action where
necessary
• Communicate to all staff via the regular meetings, inductions and Management Reviews the
objectives and targets of the Q.M.S.
______________________ _________
Managing Director Date
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5.2.2.2 Communicating the Quality Policy is by Management displaying the policy statement is
strategic and noticeable areas around the premises. Further, an overview of the Quality Policy
must take place within the framework of staff meetings. Relevant records of such meetings
must be maintained.
5.2.2.3 Where access to the server is possible, staff have the opportunity of viewing the Quality Policy
and the relevant QMS documentation on this medium.
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Clause 6: Planning
Refer to ISO 9001:2015 QMS clause 6 requirements
6.1 Actions to address risks and opportunities
6.1.1 The company considers and manages risks and opportunities differently.
6.1.2 Risks are managed with a focus on decreasing their likelihood, and minimizing their impact if
they should occur.
6.1.3 Opportunities are managed to increase their likelihood, and to maximize their benefits if they
should occur.
6.1.4 Where risks and opportunities overlap, the best appropriate method for managing them shall be
ascertained, given the situation at hand.
6.1.5 The process followed during the Risk Management stage and opportunity identification and
action is described in paragraph 4.4.5 above.
6.1.6 Such actions will lead to the prevention or reduction of undesired effects, improve process
performance and give the stakeholders the assurance that the QMS is effective in achieving its
intended result/s.
6.3.2 “Process Output” – the result of any process; these are typically defined in the Procedure for
each top-level process.
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6.3.3.2.1 The methods for changing process outputs are typically defined in paragraph 7.4. Where a
process output is a document, the rules for changing documents above shall apply.
6.3.3.2.1 Formal changes to process outputs will be used when the change is significant. Minor
changes may be made without formal control, however the decision on what constitutes a
significant vs minor change must be agreed upon by those involved in the change. If a
customer indicates a change is significant, this will trump any internal decision. If they do not
agree, then an alternate solution to the requested change must be determined.
6.3.3.3.1 Management system documents undergo changes when there is a need to revise them.
6.3.3.3.2 Changes to documentation are done in accordance with the procedure described in
paragraph 7.5
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Clause 7: Support
Refer to ISO 9001:2015 QMS clause 7 requirements
7.1 Resources
7.1.1 General
The company has determined the necessary resources required in order to achieve product
conformity, effectiveness of the QMS, reduction on the constraints of internal resources and the
requirements from external suppliers.
7.1.2 People
7.1.2.1 The company’s employees are selected, trained and evaluated to ensure that those personnel
performing work affecting product quality are competent on the basis of four primary criteria:
• education
• training
• skills
• experience
Senior management ensures that it provides sufficient staffing for the effective operation of the
management system, as well its identified processes.
Staff members eg. Technicians, Administrators, Office Managers and Directors, performing work
affecting product quality are competent on the basis of appropriate education, training, skills and
experience.
Training and subsequent communication ensure that all employees are aware of:
a) the quality policy;
b) relevant quality objectives;
c) their contribution to the effectiveness of the management system, including the benefits of
improved performance;
d) the implications of not conforming with the management system requirements.
Note: the management system does not include other aspects of Human Resource management, such as payroll, benefits,
insurance, labour relations or disciplinary actions.
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7.1.2.2 Job requirements have been developed for each position in the company affecting quality and
documented in an applicable Job Description. These define the desired minimum requirements
for each position, including the four criteria listed above.
7.1.2.3 Job Descriptions may include applicable statutory or regulatory requirements for the position
defined (if any).
o All company personnel are hired on the basis of their ability to perform acceptable work. This is
done by comparing the candidate’s resume, experience, application, etc. against the job
description requirements.
o It is not mandatory that candidates meet all requirements, if the company can provide
subsequent training or other actions to bring the candidate up to the requirements eventually.
o New employees of the company undergo employee orientation/ induction, which includes an
overview of ISO 9001 training, and training on the Quality Policy (POL 01*). Orientation
training to shall be completed within 10 days of the employee’s start date.
o Orientation shall include discussing with the employee the relevance and importance of that
person meeting customer and company QMS requirements, and how their work will affect
quality objectives.
o A record of the completion of the orientation/ induction shall be maintained in the employee’s
training file.
7.1.3 Infrastructure
7.1.3.2 Preventive maintenance only applies to “key process equipment”; these are defined as those
devices or tooling that are critical for maintaining continuing process capability (i.e.,
uninterrupted work flow), and those machines and systems that the breakdown of which could
adversely impact product and service quality.
7.1.3.3 Emphasis shall be put on preventive maintenance (P/M), designed to ensure equipment
operates without unexpected down time or error. NOTE: Correcting a fault in a machine after
it breaks is considered repair, and not maintenance. The purpose of a robust P/M
programme is to eliminate the need for unscheduled repairs and down time.
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7.1.3.4.1 The Office Managers and the Managing Director are responsible for identifying key
process equipment, machines, and systems to be included in the preventive
maintenance program.
7.1.3.4.2 The Office Managers must maintain preventive maintenance records for each unique
piece of key process equipment. This record will contain, at a minimum, the following
information:
• Type of device
• Manufacturer
• Model number
• Serial number / company asset number
• Location
• P/M tasks required
• Frequency of each P/M task (monthly, weekly, annually, before use, etc.)
7.1.3.4.3 P/M tasks shall be based on manufacturer’s guidelines, but may be overridden or
altered to suit the company’s specific needs, based on equipment usage, criticality to
quality, etc.
7.1.3.4.4 The resulting records may take the form of logs, procedure(s), databases,
spreadsheets or other methods as deemed appropriate by the area manager.
7.1.3.4.5 Records of completed P/M tasks must be maintained. P/M records must show:
• the completion of the required P/M step
• the Technician or Engineer responsible for completing the step
• the date of completion
• any notes or problems encountered
7.1.3.4.6 For P/M tasks that are done daily, hourly, “before use” or at a more frequent basis, the
need for a record is not required. Records must be maintained for any task performed
at a frequency of weekly or greater.
7.1.3.4.7 Maintenance work may be performed by employees or approved third party
maintenance service providers, as needed. If third party providers are used, the
provider’s maintenance records may be maintained in lieu of any company internal
records.
7.1.3.4.8 In order to identify equipment problems at an early stage and to prevent breakdowns,
process equipment operators are instructed to monitor tool wear, process
performance, vibrations, etc., and report any abnormal functioning to their Office
Manager.
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7.1.3.2 A regular Inspection (informal) is performed on the organization’s site building and
vehicle/ s. This ensures that the organization’s premises is maintained in a condition
conducive to increased productivity and safety. All internal repairs and maintenance is the
responsibility of the Administrator to arrange for such activities to be undertaken.
7.1.3.3 Weekly back- up of the computer system files is performed on the memory stick
and kept in a controlled environment on and off-site. Access is strictly controlled. All
further I.T. maintenance and repairs have been outsourced to an I.T. specialist.
7.1.3.4 The company therefore determines, provides and maintains the infrastructure needed to
achieve conformity to product requirements. Infrastructure includes, as applicable:
a) buildings, workspace and associated facilities;
b) process equipment, hardware and software;
c) supporting services such as transport;
d) information and communication technology.
Where equipment is used for critical measurement activities, such as inspection and testing, these
shall be subject to control and either calibration or verification.
Note: Calibration and measurement traceability is not employed for all measurement devices. Instead, TLS ENGINEERS
AND PROJECT MANAGERS determines which devices will be subject to calibration based on its processes, products and
services, or in order to comply with specifications or requirements. These decisions are also based on the importance of a
measurement, and considerations of risk.
7.1.4.2 Communication is normally dealt with as the emergency arises as no two emergencies
are the same. Points to consider are the severity of the support or emergency required
the effects of time, whilst awaiting external support, etc. High risk emergencies such as
injury, fire, pollution, etc. is controlled by the Office Manager. A first –aid kit is
available and so are fire equipment which are serviced periodically by external
suppliers.
7.1.4.3 The safety and security of the employees is of utmost importance. All access to the
offices is by access through security gates. All employees have to
undergo a safety induction training programme including medicals. Security personnel via armed
response enforce the highest levels of security whilst on site.
7.1.4.4 The physical premises is in a residential area and on the public transport route therefore
transportation is readily available. The building has adequate light to ensure that employees can
see what they are doing as well as ample ventilation.
7.1.4.5 The company itself performs risk assessments on its processes to identify potential risks
associated with the company and the various processes. These risks are actioned to prevent any
occurrence in the future but recorded as preventive actions. However, potential risks are also
documented on the preventive action log.
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7.1.4.6 The company provides a clean, safe and well lit working environment. The Office Manager of
TLS ENGINEERS AND PROJECT MANAGERS manages the work environment
needed to achieve conformity to product requirements. Specific environmental requirements
for products are determined during quality planning and are documented in subordinate
procedures, work instructions, or job documentation. Where special work environments have
been implemented, these shall also be maintained per described above.
Human factors are considered to the extent that they directly impact on the quality of the
Water and Sanitation Engineering, Transportation Engineering, Structural Engineering, Solid
Waste Disposal and Project Construction Management services.
Note: Social, psychological and safety aspects of the work environment are managed through activities outside of the scope
of the management system. Only work environment aspects which can directly affect process efficiency or product and
service quality are managed through the management system.
7.1.5.1 Devices subject to calibration shall be calibrated by an approved outside service provider,
or by trained company employees.
7.1.5.2 Third party calibration laboratories have recognized calibration authorities as this provides the
best control of calibration activities, and traceability to national and/ or international standards.
7.1.5.3 When employees perform in-house calibration (where applicable and required), this is
performed in accordance under accepted verification practices.
7.1.5.4 Traceability to the national standards will be maintained for all devices where such traceability
is possible by the current state of the art.
7.1.5.5 Approved calibration service providers must maintain suitable environmental conditions for
calibration, and report temperature and relative humidity on any calibration test certificates or
other calibration documentation. For in-house calibration, the Office Manager will ensure
suitable environmental conditions for calibration/ verification.
7.1.5.6 The Calibration Schedule [FORM 20*] will be maintained by the Administrator. This document
will list all devices, their serial number, date of last calibration, and next scheduled calibration
date. The frequency of calibration for each device shall be adjusted based on the history of the
device and its impact on product quality. NOTE: third party calibration providers may not
establish calibration frequencies; this must be determined by the company.
7.1.5.7 For tools / devices and measuring equipment calibrated by third party laboratories, these shall
be returned with a certificate of calibration showing the status of the calibration, as well as the
condition the equipment was found in (e.g., “defective,” “out of tolerance”, “in tolerance”, etc.)
Such certificates must have the identification of any standards used by the calibration house,
and their serial numbers, allowing for the necessary traceability.
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7.1.5.8 For tools calibrated in-house by the company staff, the results and standards used shall be
recorded on the Calibration Schedule (FORM 20*) and shall include any standards and/or
procedures uses.
7.1.5.9 Calibrated devices will be identified with a calibration sticker that includes the current
calibration status, calibration due date, and device identification number. Where the device
cannot accommodate a calibration sticker due to size or frequency of use, the device shall be
numbered and the Immediate Supervisor shall keep a log of those devices and their status.
Employees may only use devices for acceptance testing that are current on calibration.
7.1.5.10 Employees must submit expired tools to the Immediate Supervisor for recalibration and
recall such expired tools for recalibration.
7.1.5.11 Devices in use for noncritical measurements are to be marked REFERENCE ONLY.
7.5.1.12 Any device failing to meet calibration standards will immediately be taken out of
service. The device may then be destroyed or sent out for repair. Repaired devices
must be calibrated before being returned to service.
7.1.5.12 When a measuring device is found to be out of tolerance, and/or reported on the
calibration certificate of having been found as “defective” or “out of tolerance” by the
third party provider, The Office Manager shall be notified immediately. The
Office Manager or Administrator must oversee a study to determine the impact of
the out-of-tolerance device on product shipped; if deemed necessary, a recall may be
initiated. The customer possessing the material in question is immediately notified of
the problem. This study the results shall be recorded and placed in the calibration file.
7.1.5.13 Measuring & monitoring devices must be stored and handled in a manner that does not
invalidate their calibration or ability to function without error.
7.1.5.14 VERFICATION
7.1.5.14.1 Where a device cannot be calibrated against traceable standards, it must be verified
against some known-good object or method. This may be done by comparing the part
against another part or tool which has been evaluated and validated and proven as
acceptable.
7.1.5.14.2 Known-good objects must be protected so their status is not altered, either by physical
damage or deterioration.
7.1.5.14.3 Known-good methods must be documented in procedures, with a rationale for their
acceptability being documented.
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The company also determines the knowledge necessary for the operation of its processes and to
achieve conformity of products and services. This may include knowledge and information obtained
from:
a) internal sources, such as lessons learned, feedback from subject matter experts, and/or
intellectual property;
b) external sources such as standards, academia, conferences, and/or information gathered from
customers or suppliers.
This knowledge shall be maintained, and made available to the extent necessary.
When addressing changing needs and trends, TLS ENGINEERS AND PROJECT MANAGERS shall
consider its current knowledge and determine how to acquire or access the necessary additional
knowledge.
7.2 Competence
7.2.1 Subsequent training, including on-the-job training (“OJT”) is performed to ensure each employee
is knowledgeable in their job function and their role within the company.
7.2.2 The Employee Training Needs (FORM 07*) lists applicable task-specific requirements for
some positions; for employees hired in these positions, the Immediate Supervisor will update
this matrix as training is conducted for these tasks.
7.2.3 On the Employee Training Needs (FORM 07*), an employee is considered qualified is the task
is marked off as completed; the employee may train others if this is indicated.
7.2.4 Other training is recorded on individual employee training records. Such records should indicate
the following:
• Type of training
• Method of training
• Duration of training
• Date of completion
• Location of training
• The name of the instructor or individual who conducted the training
7.2.5 Personnel undergoing third party training and receiving a certificate of training by the training
provider may retain this certificate as a training record in lieu of an employee training record.
7.2.6 All training records are to be maintained in the employee training file. Copies may be given to the
employee for their personal retention or posting in their work areas.
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7.2.7.1 Management periodically reviews and re-certifies employees for operations where
recertification is required or beneficial. Annual personnel evaluations are performed to assess
effectiveness of training. Employee evaluations shall include goals for continual improvement
of the employee’s competency and abilities, as well as their growth within the company, as
applicable.
7.2.7.2 Where appropriate, some training programs will include a test or other means of verifying the
effectiveness of training. In such cases, work instructions will define the minimum passing
grade, and actions to be taken when an employee does not pass.
7.2.7.3 If problems, weaknesses or concerns are discovered during an evaluation or otherwise
reported for any other reason (including customer complaints), a [CAR Form 02*] form shall be
completed to identify the weaknesses and develop a plan of improvement for that employee.
7.2.7.4 For some tasks, tests may be developed and given to assess training effectiveness. In such
cases, procedures shall define the method for giving the test and the passing grades / criteria
required. The procedures shall also define the actions to take when an employee fails such a
test.
7.2.7.5 The Internal Auditing process (see [Internal Auditing paragraph 9.2*]) shall evaluate the
effectiveness of training and its effects on product and service quality; in addition, the review of
training effectiveness shall be a permanent feature of Management Review (see Management
Review paragraph 9.3)
7.3 Awareness
7.3.1 The company ensures that all employees are aware of the Quality Policy statement, relevant
targets and objectives particular to their area/ process, the consequences of poor work
performance as well as their contribution to maintaining an effective QMS.
7.3.2 This is further built on in the regular staff meetings and displayed documentation around the
facility.
7.4 Communication
The Management Team of TLS ENGINEERS AND PROJECT MANAGERS ensures that internal
communication takes place regarding the effectiveness of the management system. Internal
communication methods include :
a) use of corrective and preventive action/ risk management processes to report nonconformities
or suggestions for improvement
b) use of the results of analysis of data
c) meetings (periodic, scheduled and/or unscheduled) to discuss aspects of the QMS
d) use of the results of the internal audit process
e) regular company meetings with all employees
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f) internal emails
g) The Office Manager’s “open door” policy which allows any employee access to him for
discussions on improving the quality system
7.5.1.1 All Project Operational documentation follows the following structure and order:
Each document must have a serial number per the following format:
TLS16-01TP-A-INC-REP-001-01
The following is a breakdown of the serial number:
TLS16 - 01TP - A - INC - REP - 001 - 01
• 01 = project number in the particular calendar year. This resets back to 01 every beginning
of a new year. It is based on the unlikelihood of being awarded more than 99 projects
per calendar year.
o PM = Project/Programme management
o TP = Transportation
o WS = Water and sanitation
o ST = Structural
o MD = Multi-disciplinary projects
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o INC = INCeption
o PRD = PReliminary Design stage
o DED = DEtailed Design stage
o DOC = DOCumentation
o TEP = TEndering Process
o COS = COnstruction Supervision
o CLO = CLose Out
• 001 = Document type number. It starts at 001 for each document type; at each project
stage; for each new project.
• 01 = Revision number based on external submissions e.g. to Client
o The Quality Policy Manual [POL 01*] and all QMS documentation may only be approved by
the Managing Director.
o Draft files may be sent to the approver(s) via hardcopy or e-mail.
o The reviewer will resolve any issues with the original author to achieve a satisfactory
document.
o The reviewer will indicate approval of the document by location ie. inclusion into the QMS by
the Office Manager who is the person responsible for the maintenance of the QMS and
Document Approver. Approval of such documents must be by physical / handwritten signature.
o The Office Manager maintains a file of most current hardcopy versions of documents. Any
previous hardcopies in this binder are to be discarded or filed in an obsolete document file.
o The Administrator will maintain a computer folder, on the company server, for the latest soft
copy versions of document. This file set must be on a server subject to data backup. The
Administrator will place new or revised documents into that folder, setting each file’s permission
to READ ONLY, or converting the released versions to a non-editable file format.
o Any previous soft versions are then moved to a separate folder identified for obsolete
documents which are kept for historical purposes.
o The document transmittal of official released documents shall act as a “master list” of
documents, indicating the current versions of all documents. No other master list is required.
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o Electronic Controlled documents will be available via the intranet for all employees. Employees
receive training on the file and folder locations for most current documents.
o For hardcopy document distribution in use, the Administrator will maintain a list of where
controlled hardcopy documents are to be distributed. The Immediate Supervisor will be
responsible for distributing updated copies of such controlled hardcopies to proper locations.
Controlled hardcopies shall be stamped CONTROLLED in red ink on the first page, to
distinguish them from uncontrolled documents or photocopies.
o Controlled hardcopies may not be altered or modified by users, and must remain legible and
readily identifiable. This includes hand mark-ups by unauthorized personnel. The only
exception to this rule is for Forms (see below.)
o Controlled hardcopies may not be photocopied, unless for the purposes of sending to a
recipient who is authorized to receive uncontrolled versions of the company documents (i.e. a
vendor or customer). The only exception to this rule is for Forms (see below.)
7.5.4 Re-Evaluation
o Documents ie. Forms within the QMS and POL 01* must be reviewed by the original author or
the Office Manager every three years.
o The Office Manager will ensure re-evaluation is conducted and that documents are updated if
required. The Office Manager will maintain a record of document re-evaluations, to identify
when documents are due for re-evaluation.
o If a document is determined to require updating, the changes shall be made and a new version
issued per the rules below.
o If a document is determined not to require updating, no action on the document is necessary.
o Changes to documents go through the same steps as original issue, except that their revision
level is advanced upon approval.
o Only authorized personnel may change documents, although any employee can request a
change via the Office Manager, or by filing a [CAR Form 002*]. Wherever possible, the
document shall include a change history table within its text. Forms do not require a revision
history table.
o Any changes to documents that require customer or regulatory authority review and approval
shall be submitted accordingly, and not implemented until such approval is obtained.
o If document changes require customer or regulatory approval prior to implementation, this will
be obtained in writing. When processes are changed, the appropriate documentation shall be
updated, with a change history updated to reflect the reason for the change.
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o Re-evaluation, inspection (where applicable) and internal auditing will confirm the effectiveness
of changes.
o For external documents such as standards or third party specifications which are referenced in
a customer purchase order or contract, these documents may be maintained without control,
provided that the revision of the document on file matches the revision indicated by the
customer. Where the customer provides no revision number, the latest (most recent) revision
shall be assumed.
o For external documents such as standards or third party specifications which are not
referenced in a customer purchase order or contract, these must be controlled. Such control
requires that the Administrator or Technician obtain the latest version of the document, and
maintain it on the company computer (for electronic versions) or in a binder of controlled
external documents (for hardcopies). Like other controlled documents, these may not be
edited or copied.
o Third party specifications and sketches, including those of the customer, are controlled per the
management requirements set forth in the TLS ENGINEERS AND PROJECT MANAGERS
[Quality Manual POL 01*]. These are saved into customer specific folders on the computer.
o External documents for non-critical use, such as user manuals, reference books, marketing
materials, and supplier documents are not controlled.
7.5.7 Forms
o Forms are a special kind of document that may be photocopied as needed. Furthermore,
forms do not require an approval signature; process managers are responsible for creating and
using forms in their areas.
o A softcopy of each approved form must be sent to the Office Manager for inclusion in the
document control area on the intranet, and for inclusion in the QMS Hardcopy manual.
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Clause 8: Operation
Refer to ISO 9001:2015 QMS clause 8 requirements
8.1 Operational Planning and Control
TLS ENGINEERS AND PROJECT MANAGERS plans and develops the processes needed for product
realization. Planning of product realization is consistent with the requirements of the other processes
of the management system. Such planning considers the information related to the context of the
organization (see section 2.0 above), current resources and capabilities, as well as product and
service requirements.
8.2 Requirements for Products and Services including Project Inception report stage
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b) requirements not stated by the customer but necessary for specified or intended use, where
known
c) statutory and regulatory requirements related to the product;
d) any additional requirements determined by TLS ENGINEERS AND PROJECT MANAGERS, is
captured on the scope of work/ proposal approved by the Client.
8.2.4.2 Where changes are required to the performance of the service, a documented instruction
is required from the Customer. This will affect the technical parameters and fee proposal
accordingly.
8.3.1 TLS ENGINEERS AND PROJECT MANAGERS is a service provider involved in consulting on civil
engineering and hydrological engineering services. This includes the Preliminary Design Stage to
the Project Close- out report stage.
8.3.2 The receipt of drawings from the client or representative is received via various media.
8.3.3 The Design and Development Planning of any given project is performed by the
Contract Engineer with a Technician who develops the preliminary plans.
8.3.4 TLS CIVILS AND PROJECT MANAGERS is a service provider involved in consulting on
civil engineering, construction project management, Construction Management, Water
and Sanitation Engineering, Feasibility Studies and Solid Waste Management, Master
Plans, Municipal Infrastructure and structural engineering consultants to the
government, parastatal, N.G.O. and Industry.
8.3.5 The Design and Development Planning of the strategic products are performed by the
Process Manager who develops the preliminary plans. Once approved, the
Technician submits the plan to the other tiers of staff for refinement, research and
detailing. The above forms the Design and Development Input.
8.3.6 Design and Development Outputs are the detailed drawings an / or reports, dependent on the
nature of the discipline, which is then reviewed by the Office Manager and the Process Manager
and should any amendments be required, these will be referred back to the non-managerial
professionals for further refinement / amendments.
8.3.7 The above process is repeated until approved by the Pr ENG / Pr TECH ENG.
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8.3.9 In order for the integrity of the plan to be upheld once at site, the client appointed Project
Manager (if one is available) will oversee the implementation of the drawing/ application of the
report from TLS CIVILS AND PROJECT MANAGERS. Specifically in the case of the Structural/
Civil Engineering service/ s, once the structure has been verified against the drawing, the
Certificate of Stability is issued. The Design and Development Verification Process is now
complete.
8.3.10 Any Design and Development Changes is completed prior to the issue of the drawing / report
to the client ie. within the office of TLS CIVILS AND PROJECT MANAGERS. Any subsequent
changes to the specification will result in the drawing / report being refined according to further
agreed specifications.
8.3.11 The above process is repeated until approved by the Process Manager. Recommendations are
made by the Process Manager including a control measure/ s.
8.3.13 In order for the integrity of the plan to be upheld once at site, the client appointed Project
Manager (if one is available) will oversee the implementation of the drawing/ application of the
report from TLS ENGINEERS AND PROJECT MANAGERS along with the staff of TLS
ENGINEERS AND PROJECT MANAGERS, if required. The Design and Development
Verification Process is now complete.
8.3.14 Any Design and Development Changes is completed prior to the issue of the drawing / report
to the client ie. within the office of TLS ENGINEERS AND PROJECT MANAGERS. Any
subsequent changes to the specification will result in the drawing / report being refined according
to further agreed specifications. Where changes are required by the client, previous reports are
made obsolete with the revision changing on the new reports/ drawings.
8.3.15 All drawings that are accepted by the Process Manager, has the Office Manager and/ or the
Process Manager’s signature as the validating authority. All drawings ‘PRELIMINARY’ ; ‘AS
BUILT’ and ‘FOR CONSTRUCTION’ are labelled as such.
8.3.16 The Drawing Approval is placed on the Approved Drawing prior to issue to the client. This is
signed and dated by the Office Manager and/ or Process Manager who are Professional
Engineers.
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TLS ENGINEERS AND PROJECT MANAGERS evaluates and selects suppliers based on their ability
to supply product and service in accordance with the organization's requirements. Criteria for
selection, evaluation and re-evaluation are established.
Purchases are made via the release of formal purchase orders and/or contracts which clearly describe
what is being purchased. Received Products or Services are then verified against requirements to
ensure satisfaction of requirements. Suppliers who do not providing conformation of Products or
Services may be requested to conduct formal corrective action.
“Critical materials or services” are those materials or services which are incorporated into final product,
or which have a direct impact on the company’s product or quality system, or which are otherwise
deemed as critical by management.
Office supplies, administrative consumables, furniture, etc. are not critical materials, and therefore not
subject to this procedure.
TLS ENGINEERS AND PROJECT MANAGERS understands it is responsible for the conformity of all
products purchased from suppliers, including product from sources defined by the customer.
8.4.2.1 The Administrator evaluates new suppliers. As such, he has both the responsibility and
authority to approve and disapprove suppliers.
8.4.2.2 New suppliers are evaluated in accordance with the following criteria:
• Pricing
• Availability
• Reputation / references
• Location
• Shipping terms and capabilities
• Quality system certification status (ISO 9001 certification preferred)
• Quality of samples received (incl. testing results)
• On-site audit results
• Telephone interview results
• Customer mandate
• Sole source / OEM status
8.4.2.3 Where a customer mandates a special process source, both TLS ENGINEERS AND
PROJECT MANAGERS and any suppliers must use the required supplier; this usage may
override TLS ENGINEERS AND PROJECT MANAGERS’s approval status rules.
8.4.2.4 In some cases a formal risk assessment may be conducted as part of the evaluation and
selection of a potential supplier, or in order to determine if a problematic supplier should be
retained; see [Risk Management paragraph 4.4.5].
8.4.2.5 The Administrator will maintain an Approved Supplier List which lists all evaluated and
approved suppliers, their approval status.
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8.4.2.6 Suppliers who meet any of the evaluation criteria, in the judgment of the person conducting the
evaluation, may then be entered into the purchasing system and items may be purchased.
However, the supplier is entered into the Approved Supplier List (FORM 01*) on a
CONDITIONAL basis, pending inspection or review of products or services rendered.
8.4.2.7 Upon successful receipt or review of products or services, the Office Manager may then
advance the supplier’s status to APPROVED.
8.4.2.8 If the results of review of product or service received are insufficient or otherwise lacking, the
buyer may then elect to change the supplier’s status to DISAPPROVED, or to leave it at
CONDITIONAL until further orders are received and reviewed.
8.4.2.9 A supplier may also be listed as RESTRICTED, where certain purchasing restrictions are
placed on the supplier. This may be useful to limit what products may be purchased from a
supplier, or to place other conditions.
8.4.2.10 The Approved Supplier List indicates the supplier, location, approval status (Approved,
Conditional, Disapproved, Restricted), and the scope of approval (typically commodity type or
product family). Re-approval of suppliers is continual and ongoing based on the suppliers
ability to meet the criteria of paragraph 3.2.2. For Restricted status, a note of the restriction
must also be included.
8.4.2.11 Suppliers used for at least six months prior to the 1 September 2016, have been
grandfathered into the system as Approved, provided they have no outstanding quality issues
on record, and only upon the decision by the Office Manager to do so.
8.4.2.12 Verification of purchased product is carried out at the point of receipt of the product or service.
8.4.2.13 Supplier performance is monitored on the basis of the quality of items received. For active
suppliers, this activity acts as a continuous re-evaluation of the supplier, with the receipt of
every purchased item or service.
8.4.2.14 During periodic Management Review meetings, supplier performance is reported to top
management. This periodic activity also consists of secondary re-evaluation of suppliers.
8.4.3 Information for External Providers
8.4.3.1 In order to purchase critical materials or items, an employee will submit a verbal requisition to
the Administrator. This request must be approved by the Office Manager and/ or Managing
Director.
8.4.3.2 If the requestor has indicated a preferred supplier, Purchasing will ensure the supplier has
been approved in accordance with the section above; if the proposed supplier is not approved,
Purchasing will either use an approved supplier, or contact the requestor and resolve the issue.
8.4.3.3 For some purchases, Purchasing may elect to submit competitive requests for quotes from
potential suppliers before making a purchase.
8.4.3.4 Purchases may only be made using APPROVED suppliers.
8.4.3.5 If a new supplier is to be used, a CONDITIONAL supplier may be used.
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8.4.3.6 The Administrator maintains a system of Supplier Corrective Action Requests (FORM 18*),
or SCARs. This allows for the flow down of corrective action requirements to a supplier when
a supplier is found to be responsible for a particular nonconformity.
8.4.3.7 The Administrator may submit a SCAR Form to a supplier that has shown quality problems or
the potential for nonconformity.
8.4.3.8 SCARs are routed to the supplier’s representative for root cause analysis and action
planning.
8.4.3.9 Failure of a supplier to respond to a SCAR, or to respond with an insufficient action plan, may
mean adjustment in that supplier’s evaluation standing.
As consulting engineers, the task of TLS CIVILS AND PROJECT MANAGERS is to provide the client
with professional advice in order to satisfy a project brief. All processes in the execution of the drawing
design or professional engineer’s report is controlled by experienced personnel and further verified by a
Immediate Supervisor .
TLS ENGINEERS AND PROJECT MANAGERS utilizes some “special processes” ie. Laboratory tests/
scope where the result of the process cannot be verified by subsequent monitoring or measurement.
The special processes in use and the methods of validation of each are defined in various procedures/
test methods.
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ENGINEERS AND PROJECT MANAGERS controls and records the unique identification of the
product.
All project specific documentation follows the filing system as described in FORM 27*
The process below defines these methods in detail:
8.5.2.1 PRODUCT
8.5.2.1.1 There are many ways to identify product; this procedure presents the most typical,
acceptable methods.
8.5.2.1.2 Identification typically includes the company letterhead and title bar on the drawing
8.5.2.1.4 Where unique serialization is required for traceability, the drawings or reports shall be
identified with a serial number in accordance with customer requirements, or in a manner
developed to ensure that no two drawings are given the same number.
8.5.3.2 TLS ENGINEERS AND PROJECT MANAGERS will therefore exercise care with
customer or supplier property while it is under the organization’s control or being used by the
organization. Upon receipt, such property is identified, verified, protected and safeguarded. If
any such property is lost, damaged or otherwise found to be unsuitable for use, this is reported
to the customer or supplier and records maintained.
8.5.3.3 For customer intellectual property, including customer furnished data used for design and
inspection, this is identified by customer and maintained and preserved to
prevent accidental loss, damage or inappropriate use.
8.5.3.4 For “hard” property (physical items) these are identified with the customer name and any
applicable identifiers. Where deemed appropriate, such property may be physically secured in
locked, limited-access areas.
8.5.3.5 If the property requires calibration and/or preventive maintenance, the responsibilities and
methods for such will be negotiated with the customer and documented.
8.5.3.6 For “soft” property (intellectual property, documentation, software, etc.) these are maintained to
ensure ongoing legibility and good condition.
8.5.3.7 Such intellectual property is stored on the server and identified by the customer name and
protected from accidental deletion or alteration, as well as protected from unauthorized access.
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8.5.3.9 In all cases, damage or loss of customer property will be promptly reported to the customer for
disposition or instructions.
8.5.4 Preservation
TLS ENGINEERS AND PROJECT MANAGERS preserves conformity of product or other process
outputs during internal processing and delivery. This preservation includes identification, handling,
packaging, storage, and protection. Preservation also applies to the constituent parts of a product.
8.5.6.1.1 The methods for changing process outputs are discussed in paragraph 8.3
8.5.6.2.1 The methods for changing process outputs are discussed in paragraph 8.3 and inclusive of
quantifying and payment for the change.
8.5.6.3.1 Management system documents undergo changes when there is a need to revise them.
8.5.6.3.2 Changes to documentation is described in paragraph 7.5 above.
8.6.1 Acceptance criteria for transmittals and for mandatory specific customer approvals release are
defined in this manual. Reviews, and inspections are conducted at appropriate stages to verify
that the product and service requirements have been met. This is done before products are
released or services are delivered.
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8.6.2 Each process utilizes different methods for measuring and releasing products. These methods
are defined in clause 8.3.
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8.7.2.2 The selection of these staff members has been made by top management, and is based on
their role in the company, previous experience, and knowledge of TLS ENGINEERS AND
PROJECT MANAGERS’s processes and products.
8.7.3.1 The Office Manager will present product quality data regularly to top management as part of
periodic Management Review Meetings.
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9.1.1 General
In order for the company to monitor, measure, analyze and improve processes, measurement,
analysis and improvement processes occurs during reviews such as management reviews, non
conformance/ corrective actions/ incidents and preventive action reviews, supplier defaults, internal
and external audits, customer complaints, meetings with customers and customer surveys where
data is analyzed and assessments made to introduce systems to demonstrate conformity of the
service and to continually improve the effectiveness of the QMS.
9.1.2.1 An annual Customer Satisfaction/ Feedback survey (FORM 04*) is conducted as well as
customer meetings where the Managing Director, Office Manager and the Process Manager
meet with customers, in order to gain feedback from customers/ clients as to how the company
can improve its business/ operating processes. The analysis of such is reported in the
Management Review as well as in the regular sales/ staff meetings.
9.1.2.2 As one of the measurements of the performance of the management system, TLS
ENGINEERS AND PROJECT MANAGERS monitors information relating to customer
perception as to whether the organization has met customer requirements. The methods for
obtaining and using this information include:
• recording customer complaints
• product rejections
• repeat orders
• obtain customer feedback informally from certain customers
• submittal of customer satisfaction surveys
9.1.2.3 The corrective and preventive action system shall be used to develop and implement plans for
customer satisfaction improvement that address deficiencies identified by these evaluations,
and assess the effectiveness of the results.
9.1.3.1.1 All processes as listed in paragraph 4.3 above are monitored for adequacy and
conformance in order to achieve customer requirements. These objectives / targets can
be changed should these objectives / targets be deemed unrealistic or unsuitable or
achieved.
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9.1.3.1.2 This will be reported during regular staff meetings and Management Review meetings.
Should it be deemed that planned results to achieve product conformity cannot be
achieved, A CAR form must be raised and investigated.
9.1.3.1.3 Safety of the site in terms of accidents and incidents are also viewed as a measure of
process performance as employee safety is of paramount importance.
9.1.3.1.4 Further analysis of effective planning, addressed risks and opportunities, performance of
external providers and any need for improvements to the QMS
9.1.3.2.1 Customer Complaints, customer survey results and service rejections can be
considered as a criteria to measure product/ service conformity. However, service
rejections result in a CAR form being raised and rework occurring.
9.1.3.2.2 Should any customer complaints be received, these must be handled as described below.
9.1.3.2.3 All in- process activities are monitored by the Office Manager thereby
ensuring that the job requirements are fulfilled and safety of staff and equipment is
upheld. All inspection activities are recorded on various documentation for internal quality
control results.
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9.2.1.1 Internal quality audits are conducted to ensure ongoing compliance with requirements of the
QMS standards, company’s policies and procedures. This is accomplished by auditing against
all important processes and areas, and by applying all applicable sections of the standard.
Audit requirements include those of ISO 9001, the company’s quality system documentation,
as well as requirements of customers or regulatory authorities, as applicable.
9.2.1.2 Audits are conducted by process, and each process must be audited at least once annually.
9.2.1.3 The applicable ISO 9001 standard clauses pertaining to each process are defined in
APPENDIX A below. These are the minimum clauses which must be audited for each process;
an auditor may audit any clause of the applicable standard, and writing findings against them,
depending on how the audit unfolds.
9.2.1.4 Additional processes of other activities or facilities, outside of the process model, may also be
scheduled. For example, this may include safety audits, configuration management audits, etc.
In such cases, unique audit forms may be developed for such non-process related audits.
9.2.1.5 The Office Manager plans audits according to need, management decision, or customer
requirements, and assigns a Lead Auditor for each, as well as any supporting auditor team
members. Scheduling is recorded in the Internal Audit Schedule portion of the Internal Audit
Log.
9.2.1.6 Auditors are independent of the area being audited; TLS ENGINEERS AND PROJECT
MANAGERS may therefore use approved third-party contract auditors for its internal audit
program; the requirements for third party auditors are defined in this policy Employees
selected as internal auditors will have attended at a minimum a 4 hour internal auditor training
program and at least 8 hours of shadow auditing with a previously qualified internal auditor, or
third party auditor.
9.2.1.7 Using the Internal Audit Report as a basic checklist, the Lead Auditor will plan the scheduled
audit with the appropriate departments and with any other audit team members. The audit
team will determine additional checklist items or requirements to verify, and add these to the
checklist portion of the Internal Audit Report.
9.2.1.8 Auditors will then conduct the audit by following the steps defined on the Internal Audit
Report. These are:
• Step One: Audit Planning – definition of the scope of the audit, dates of audit, auditors,
applicable clauses of affected standards, and documents to review.
• Step Two: Document Review – a comparison of the quality system documentation against
the requirements of the applicable standard.
• Step Three: Auditing – comparison of actual practice vs. the requirements of both the
company QMS documentation and the applicable standards.
• Step Four: Verifying Effectiveness of the Process – general questions aimed at verifying
that the process being audited is effective and not prone to generating nonconformities.
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• Step Five: Summarize Findings – a detailed list of the negative findings to be entered into the
CAR system.
• Step Six: Review of Report – a review by the Lead Auditor of all findings and evidence to
ensure the audit report is complete, clear, objective, and provides traceable objective evidence.
9.2.1.9 Auditing shall be performed by obtaining objective evidence to support each requirement, or
indicate where non-conformances are found. All findings are recorded on the Internal Audit
Report. The internal auditor submits CAR Form as necessary to address the non-
conformances recorded on the report.
9.2.1.10 When recording nonconformities, each negative finding must include three elements:
• Indication of the Requirement – the document or clause of the applicable standard which is
thought to have been violated.
• Objective Evidence – traceable indication of the evidence found which supports the claim of a
nonconformity (e.g.: documents, products examined, interview results). In all cases, objective
evidence must be recorded in sufficient detail to ensure a third party can find the exact
evidence at a later date.
• Details of the Disconnect – a brief statement on why the objective evidence shows a
nonconformity against the requirement.
9.2.1.11 The nonconformities shall be rated as either “Major” or “Minor” per the requirements of
customers and some regulatory bodies. See definitions of Major and Minor Nonconformities in
section 3 above.
9.2.1.12 Findings shall be rated by Type, whether Corrective, Preventive or Opportunity for
Improvement (OFI) for when CAR Forms are filed.
9.2.1.13 Once the CAR Form is filed, the responsible managers or parties shall ensure timely corrective
action is taken to remedy any non-conformances found. During the CAR review for
effectiveness review, the results of actions taken to address audit findings are evaluated.
9.2.1.14 The Office Manager shall update the audit schedule within the Internal Audit Log to reflect to
closure of the audit, and enter a summary of audit findings. Based on the results of the audits,
and previous audits, the Office Manager will then schedule the next audit of the particular
process. Processes for which internal audits discover a high number of findings, or critical
findings of any number, should be audited more frequently until the process is proven effective
again.
9.2.1.15 The completed Internal Audit Report is then published on the company’s server, in order to
report the findings and results. In this way, and in conjunction with the submission of CAR
Forms, all necessary process managers are notified of the audit results and may make informed
decisions for their departments based on those results.
9.2.1.16 The results of internal audits are also gathered and summarized on the Audit Trend Analysis
Chart, generated by the Internal Audit Log, for review by top management during
management review.
9.2.1.17 In all cases, auditees are expected to cooperate fully with the audit team.
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9.3.1.1 Top Management reviews the suitability, adequacy and effectiveness of the Quality
Management System through two primary methods: a formal “Management Review Meeting”
held periodically, and ongoing management activities conducted throughout the rest of the
year.
9.3.1.2 The formal “Management Review Meeting” is held at a minimum of once per year.
9.3.1.3 The minimum attendance for Management Review Meeting shall be the top management];
other employees shall attend as needed to meet the requirements of the agenda indicated
below.
9.3.1.4 If any attendee is absent, draft minutes will be sent to him/her, for review and so that the
person may amend the minutes with any additional data, notes, opinions or opportunities for
improvement they may wish to add.
9.3.1.5 This review shall include assessing opportunities for improvement and the need for changes to
the quality management system, including the quality policy and quality objectives.
9.3.1.6 Minutes of the meetings are taken and maintained. The form Management Review Meeting
Minutes may be used as a template for the records, or may be completed and filed as the
finished record.
9.3.1.7 The Management Review Meeting shall include analysis of the following inputs:
• review and updating of external and internal issues of concern
• review and updating of process objectives, data and targets
• review of customer feedback
• review of the CAR system and related trends
• review of internal and external audit results
• review of the performance of external providers;
• review of the adequacy of resources;
• review of the effectiveness of actions taken to address risks and opportunities;
• review of opportunities for improvement.
• review of the Quality Policy for adequacy and to ensure it remains consistent with the
needs of customers and the industry;
• recommendations for improvement of the quality management system
• follow-up activities from previous Management Reviews
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9.3.1.8 The Management Review Meeting shall generate Corrective and/or Preventive Action
Requests, or take other recorded action, as a result of review topics in an effort to improve the
management system, products, processes and services, and to address resource needs.
9.3.1.9 This includes any decisions and actions related to the improvement of the effectiveness of the
quality management system and its processes, improvement of product related to customer
requirements, and resource needs.
9.3.1.10 Additional informal management review activities are also conducted, and include:
• Updating of some objectives data and trending in real time, and making such data available on
the company server for constant review. This includes product nonconformity data, CAR data,
internal audit data, and customer complaints.
• Regular, formal and informal meetings between the management team to ensure ongoing
compliance with established quality objectives, as well as to manage daily processing of orders
and manufacturing efficiency.
9.3.1.11 Records from management reviews are maintained.
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10.2.2.3 CAR’s (but not limited to) are analyzed by the Office Manager and presented at the regular
management meeting, which is attended by the Management Team. Included in this report
are:-
• Percentage rejects/ returns;
• Corrective action ie. Retraining and disciplinary action
• Cost of Non- conformances, etc.
10.2.2.4All products that are returned, for quality reasons, are the subjects of the regular Quality
meeting.
10.2.3.1 The Office Manager verifies the action taken and its effectiveness by observing future
outcomes of a similar nature and when satisfied, he/ she closes out the document by dating
and signing the relevant sections.
10.3.1 Review of the Quality Policy for suitability and effectiveness, objectives and targets determined,
results of audits (internal and external), data from Customer Complaints, customer
feedback and corrective and preventive actions all aid in improving the effectiveness of
the QMS within the organization. This is formally done at Management Review.
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Receive &
- Marketing inter face - HR / Personnel Inspect by
- Tender meetings
Management Contractor Establish Program Monitoring, Analysis
Geotech report + survey (Outsourced process)
& Measurement
- Quotation Process
- Inspection & Testing
- Supplier Re-
- Purchasing evaluation
- Sales / Contract Software use as per drawings production Inspection and - Conduct
review
- Data Capturing
Site Instruction inspection of
- Measurement of
objectives
OUT PUTS: -
- Product & Service delivery
facilities &
- Quotations - Customer
Legislative/ Municipal input + general equipment Satisfaction.
infrastructure eg. electrical layout, etc.
- Internal Audits
Record Maintenance
Review, - Control of Non-
- Order Confirmation & Archiving - Maintain & repair. conforming Product
Preliminary design approval inspection and
- Letter of Appointmt. test - Out-source as - Complaints,
Corrective
applicable Preventive Action
Approved for construction - Management
Reviews
- Planning and resource Certificate issued - Maintain Records
allocation to contractor.
SITE
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