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3D Printers: Extrusion Power Bed

The document discusses 3D printing technologies and materials. It describes several 3D printing processes including extrusion, power bed, light polymerized, and laminated object manufacturing. It discusses the materials used for each including thermoplastics, metals, ceramics, polymers, and more. It then provides examples of 3D printing applications in different industries such as medical, fashion, food, defense, and entertainment.

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Abhinaba Saha
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0% found this document useful (0 votes)
43 views

3D Printers: Extrusion Power Bed

The document discusses 3D printing technologies and materials. It describes several 3D printing processes including extrusion, power bed, light polymerized, and laminated object manufacturing. It discusses the materials used for each including thermoplastics, metals, ceramics, polymers, and more. It then provides examples of 3D printing applications in different industries such as medical, fashion, food, defense, and entertainment.

Uploaded by

Abhinaba Saha
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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August 16

3D PRINTERS
BY:
SREYANSH JAIN                    ‐ 14ME10054
SOURAV BANSAL                  ‐ 14ME30039
ASHANK KUMAR
ASHANK KUMAR                    ‐ 14ME10069
AYUSH GUPTA                        ‐ 14ME10070
VARUN AB                               ‐ 14ME10062

EXTRUSION POWER BED


TECHNOLOGY MATERIALS TECHNOLOGY MATERIALS
Fused deposition modeling (FDM) or Fused  Thermoplastics, eutectic metals, edible  Power bed and inkjet head 3‐D printing Metal alloy,powdered polymers,plaster
Filament Fabrication (FFF) materials, Rubbers, Modeling
clay, Plasticine, Metal clay (including Precious  Electron beam melting Metal alloys including titanium alloys
Metal Clay) Selective
Selective laser melting 
laser melting Titanium
Titanium alloys , Cobalt Chrome 
alloys , Cobalt Chrome
alloys,stainless steel,aluminium.
Robocasting or Direct Ink Writing (DIW) Ceramic materials, Metal alloy, cermet, metal Selective heat sintering Thermoplastic powder
matrix composite, ceramic matrix composite Selective laser sintering Thermoplastics, metal powders, ceramic 
powders
Direct metal laser sintering (DMLS)  Metal alloy

LIGHT POLYMERISED AND WIRE LAMINATED AND POWER FED


TECHNOLOGY MATERIALS TECHNOLOGY MATERIALS
Stereolithography Photopolymer Laminated object manufacturing Paper, metal foil, plastic film
Digital light processing Photopolymer Direct energy deposition Metal alloy
Electron
Electron beam freeform fabrication
beam freeform fabrication (EBF3) Metal
Metal alloy
alloy

1
August 16

The first 3D‐printed  The first 3D printing 


object made from  facility in space is now 
asteroid material was 
commercially available.
revealed in January.

3D‐printed human 
structures were  There's such a thing as 
successfully implanted in 
successfully implanted in 4D printing
4D printing.
animals.

The FDA approved the  Walt Disney has 
first 3D‐printed drug in  developed its own 
2015. proprietary 3D printing 
technology.

THANK YOU

2
August 16

August 22, 2016 Sagar Saren 14ME30036


Dipika Agrahari 14ME30017
Dipanjan Sarkar 14ME30016
Arkapravo Saha 14ME10010
Abhinav Shresth 14ME10001

Materials used for various 3D printing processes

Medical

Fashion & Retail Food

3D
Printing

Games &
Defense & Space
Entertainment

Pop-Culture

Defense Defense
and and
Space Space

New technologies using The team had to build and test the UAV in less than two years. This
Unmanned Aircraft Vehicles pointed at the use of rapid manufacturing techniques and off the shelf
(UAV) could create a new, cost-
effective and reliable monitoring components. Carbon fibre tubes have been used for the wing spars,
service. Researchers at University empennage spars and tail booms.
of Southampton,
Southampton UK have created
a new 3D printed drone, called The parts that required a higher level of detail and geometrical
2Seas, that could soon be used by complexity (i.e. the central wing box, fuel tank and engine mountings)
maritime security organizations. were instead produced using a selective laser sintered polymer.

1
August 16

Defense Defense
and and
Space Space
Jasper van Loenen, an
independent designer working
The Selective Laser Sintering is an additive manufacturing technique in which a powder in the field of interaction
of raw material is sintered together by a laser beam. design and art, wanted to make
It is available in a number of variants that use different materials including metals, the design simpler so anyone
polymers, and combinations of the two. could make their own robots.
In Present work, we are using Nylon. Van Loenen created a custom
DIY (Drone It Yourself) v1.0
Nylon’s
N l ’ P Properties:
ti kit that turns any object into an
• Pleats and creases can be heat-set at higher temperatures. unmanned aerial vehicle,
• More compact molecular structure simply by attaching four
• Better weathering properties; better sunlight resistance. motors and a control unit.
• High melting point (256 °C/492.8 °F)
The plastic parts have been 3D
• Excellent abrasion resistance. printed in ABS in Fused
Deposition Modelling
Also it is advantageous because of its versatility in terms of geometry, the maximum size process.
achievable and it’s relatively low cost.

Defense
and
Space

 Light Weight
Defense Distributed successfully test
fired the world's first 3D-printed  Ability to be injection molded and extruded
handgun named Liberator.
All 16 parts of the gun are made from  Impact resistance and toughness
a tough, heat
heat-resistant
resistant plastic used in
products such as musical instruments,  High heat resistance
kitchen appliances and vehicle
bumper bars. Fifteen of those are  Resistant to aqueous acids, alkalis, concentrated hydrochloric and
made with a 3D printer while one is a phosphoric acids.
non-functional metal part which can
be picked up by metal detectors, These properties make it quite useful for Fused Deposition Modelling.
making it legal under U.S. law. The
firing pin is also not made of plastic,
though it is easily crafted from a
metal nail.

2
August 16

People started with soft


PLA, but it’s a hard and
breakable material
because the material is
inflexible , which is the
key property of a ‘real’ Not only clothes in
textile. fashion world we can
print our footwear
After then they watchs
t h accessories
i
introduced with and many more
“Filaflex”- is the things. Material used
original elastic filament
in these things are
for 3d printers, this new
revolutionary material ABS , laywood -place
is a TPE (thermoplastic , polyamide , Wax.
elastomer) with a
polyurethane base &
some additives

Designed by Joshua Harris, an industrial engineer, for an Electrolux design  There is amazing way that 3-D printed food can change the way we eat :
competition in 2010, the concept printer would not only print out clothing, but would
recycle used clothing as well.
 Food that’s easy to swallow, also looks good.
Joshua envisions this printer in homes by 2050!!
 Customized nutrition
 Sustainable foods

 NASA seeks inspiration from the concept of the Food Replicator from
the movie Star Trek. So the space agency has funded research for a 3D
printer that creates entrees or desserts at the touch of a button.

 CrayonCreatures is a service to turn children’s


drawings into figurines—nice-looking designer objects to
decorate the home and office with a colorful touch of
wild creativity.

3
August 16

 Sonypictures was the first to embrace the concept of 3D  Popularsitcom The Big Bang Theory shows how a 3D
printing to create characters for the movie Pirates – A printer can be used for a hobby; in this case creating
Band of Misfits. their own miniature figures.

 Skyfallfilmmakers 3D-printed this rare Aston Martin so


they wouldn't have to damage the original for the film
sequence. The effects crew model makers called on a
company called Voxeljet, which used a massive 3D printer
with a capacity of 283 cubic feet to reproduce three 1:3
scale models of the Aston Martin.

Bones

Medical Synthetic
Models Skin

Medical
Uses
Ear Cartilage Organs

Medicine Medical
Equipment

4
August 16

 Material used in making  Typical ancient method


 PLA- Poly Lactic acid  They are biodegradable aliphatic polyster, rich in  Metals are used as substitute which are supported by nuts
starch such as corn and wheat

 In 3-D
3 D printing
 Benefits  Material Used
 Low cost  Calcium Phosphate
 Versatility  Titanium Powder
 Less time in manufacturing  More complex and stable design are achieved
 Comfort  integrate with surrounding bones and encourage formation of bones

 Live Ink are used (PLA)


 Ink which can regenerate
 Living tissues are printed along with dissolvable material

 Biodegradable plastic like polymer material are used to form tissue


shape and a water based gel delivers the cell to the structure

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