RINA - Developments in Heavy Transport Design Calculations
RINA - Developments in Heavy Transport Design Calculations
SUMMARY
With continuous development in the Oil&Gas industry, there is an increase of transports of heavier and bigger
structures. As these transports tends to reach the structural limits of heavy transport vessels there is a growing demand to
perform more detailed transport analyses.
The paper addresses developments in heavy transport design calculations from a theoretical and an operational
perspective. Both view-points contribute to a more detailed analysis of the transports and increase the safety level.
Theoretical developments of design calculations are achieved by means of a so-called “Global Hull Analysis”. An
integrated finite element model of the transport vessel and cargo ensures that the stiffness interaction between both is
accurately represented. Hydrodynamic analysis –combined with the “design wave approach” – is performed to
determine critical load cases, containing hull pressures and accelerations. These load cases are input for structural
analysis to determine stresses in and support loads between cargo and heavy transport vessel.
Developments on the operational side are achieved by means of a fleet wise motion monitoring project gathering motion
and weather data. This project increases insight in operational margins during transports. Concluded is that the recorded
nowcast significant wave height from almost 1.200.000 nm of data hardly ever exceeds 5.0 [m], giving a significant
operational margin for high design sea-states, typically Hs > 7.0 [m]. For low design sea-state the margin is small. The
aim is to reach a constant operational margin by increasing the design sea-state at the lower range and reducing the
design sea-state at the higher range. This will be implemented in a new design method.
NOMENCLATURE
2. GLOBAL HULL ANALYSIS
CoG Center of Gravity
CSM Cargo Securing Manual For transports of large structures, especially
DW Dockwise where deflection of the heavy transport vessel or cargo
ETLP Extended Tension Leg Platform may be of importance, it is appropriate to perform
FEM Finite Element Method extended structural analyses with loads defined by
GHA Global Hull Analysis hydrodynamic analysis. This development in design
GHS General Hydrostatics calculations is called a “Global Hull Analysis”.
GWS Global Wave Statistics In this chapter the GHA method is described
HTV Heavy Transport Vessel including a comparison between the results obtained via
RAO Response Amplitude Operator the conventional rigid-body calculation method and the
SPOS Ship Performance Optimization results obtained with this more detailed GHA.
System
UC Unity check
WSF Wave Shear Forces
WBM Wave Bending Moment
x acc longitudinal acceleration
y acc transverse acceleration
1. INTRODUCTION
2.3(a) Test case description paragraph 3.1. The cribbing pressures are converted to
Two transports have been selected as test cases Unity Checks, U.C. to be able to compare them with the
to investigate the influence of the more detailed GHA on results of the GHA.
the design parameters for larger structures onboard heavy
transport vessels. Table 1: Cribbing pressures test case 1
First test case is the transport of an extended Item Support pressures ETLP (Test case 1)
tension leg platform, ETLP, stowed onboard an HTV, see PS (ex1) SB (ex2) FWD (ey1) Aft (ey2)
2 2 2 2
(kg/cm ) (kg/cm ) (kg/cm ) (kg/cm )
Figure 1. A GHA is performed for this transport due to Static 11.85 11.39 11.62 11.62
the fact that weight of the ETLP is close to the limits of Static + dynamic 20.26 19.80 16.08 16.12
the HTV carrying capacity in combination with a large
overhang of the ETLP on both sides of the vessel. It has PS (ex1) SB (ex2) FWD (ey1) Aft (ey2)
to be noted that a shaped cribbing design is used for this (kg/cm2 ) (kg/cm2) (kg/cm2) (kg/cm2)
Static 0.59 0.57 0.58 0.58
transport. With a shaped cribbing the static cribbing Static + dynamic 1.01 0.99 0.80 0.81
pressure will be equally divided over the vessel width by
adapting the cribbing height. The conventional rigid-
body method uses two rigid-bodies to determine the Cribbing pressures calculated using the GHA
cribbing pressure for which the results shall correspond are presented in Figure 4 & 5. Figure 4 presents the
to a shaped cribbing design. Furthermore, the HTV will actual calculated cribbing pressure and Figure 5 presents
be equipped with four sponsoons to increase the support these pressures converted to U.C.’s based on an
area of the ETLP. allowable cribbing pressure limit of 32 [kg/cm2].
Second selected test case is the transport of a
60.0
semi-submersible longitudinally stowed onboard an Static + Dynamic
HTV, see Figure 3. Due to the longitudinal stowage, Static
50.0
there is a significant contact area in longitudinal direction
Cribbing pressure [kg/cm2]
20.0
10.0
0.0
-30.0 -20.0 -10.0 0.0 10.0 20.0 30.0
Distance from HTV CL
2
Figure 4: Cribbing pressures [kg/cm ] test case 1
1.60
Figure 3: Combined FE model of a Heavy transport Static + Dynamic
Static 1.40
vessel and a semi-submersible longitudinally stowed
U.C. = 1 1.20
0.00
2.3 (c) Cribbing pressures validation -30.0 -20.0 -10.0 0.0 10.0 20.0 30.0
The limit for soft wooden cribbing pressure Distance from HTV CL
calculation based on the conventional rigid-body method Figure 5: Cribbing pressures test case 1 converted to
is set at 20 [kg/cm2]. This limit contains a margin to U.C. [-]
compensate for the simplifications in the calculation
method. Since fewer assumptions are made in the GHA, After comparing the cribbing pressure results of
the allowable limits for this analysis are increased to 32 the first test case for both methods the following is noted:
[kg/cm2] for soft wooden cribbing.
Cribbing pressures calculated for test case 1 • The influence of the weight distribution and the
using the rigid-body method are presented in Table 1. stiffness of the cargo and HTV results in
Table 1 contains the actual calculated cribbing pressures significant discrepancies between the calculated
for both the static as well as the static + dynamic cribbing pressures of both methods.
situation based on the method as briefly described in
Figure 9: Shear stress in longitudinal HTV members for Figure 13: Shear stress in longitudinal HTV members for
the static condition the static condition
Figure 14: Bending stress in main deck of HTV for the • Realistic wave length determined by the spectral
static condition analysis
• Dynamic analysis including accelerations
• Transverse/torsional deflections can be
determined using the GHA results
Reason why these deflections are more severe the most severe area. Given the season and the transit
has mainly to do with the assumptions taken for the GHS time through the area, the probability of exceedance of
method. Especially the wave length has significant the individual “3-hour stationary storm” design wave
impact on the deflections. Because it is not known for the height is calculated. To account for calm periods the
rigid-body method which wave length is most severe, a calculation is corrected for wave smaller than 4.0 [m].
worst case wave length is assumed. Reference is made to Dockwise guidelines and criteria
Another reason why the deflections are lower [3] for detailed description about the design wave height
for the GHA method has to do with stiffness interaction. determination.
Especially for test case 2, stiffness of the cargo has a Wave height relaxation in non-head sea
significant contribution to the overall stiffness of the conditions may be considered for vessels with redundant
system, which mainly visible in the sagging condition. propulsion systems. According to the Noble Denton
Due to the stiffness of the cargo, deflections in sagging Guidelines for marine operations [6] a vessel with a
condition are significantly lower. redundant propulsion system is defined as having, as a
It is concluded that the deflections calculated minimum:
with the GHS method are more severe than the ones
calculated with the GHA method due to: • 2 or more independent main engines
• Applied wave • 2 or more independent fuel supplies
• Stiffness interaction • 2 or more independent power transmission
systems
2.4 CONCLUSION & RECOMMENDATIONS • 2 or more independent switchboards
• 2 or more independent steering systems, or an
Overall it is concluded that the more detailed alternative means of operation of a single
GHA method to determine the design criteria is required steering system (but excluding emergency
in the following cases: steering systems that cannot be operated from
• Critical transports in the conventional rigid- the bridge
body method calculations • The ability to maintain any desired heading in
• Large overhanging cargo all condition up to and including the design
• Expectation that stiffness of cargo has storm, taking into account the wind age of the
significant impact on the design criteria like cargo.
cribbing load The maximum reduction of design wave height is given
in Table 3.
It is recommended to compare the results of
more transports with each other to find out whether a Table 3: directional wave height relaxation Noble Denton
trend could be obtained from the results. In future it Dir wrt bow [deg] % of design wave height
could increase safety and save resources when general 30 / 0 / 330 100
knowledge from the GHA could be applied to all 45 / 315 90
transports. 60 / 300 80
75 / 285 70
3. OPERATIONAL IMPROVEMENTS 90 / 270 60
105 / 255 70
An overview is given on the methods used within 120 / 240 80
Dockwise to generate the design wave height for heavy
135 / 225 90
marine transports. Operational insights are given and the
150 / 180 / 210 100
increased amount of data, compared to [2], is analysed,
shown and reviewed. In addition a prognosis is given
3.1 (b) Short trip scenario
about future developments to come to a design wave
In a very limited number of cases, where vessels
height based on the measured weather data.
are not redundant or where accelerations due to
bow/stern waves result in unacceptable forces to the
3.1 DESIGN WAVE HEIGHT DETERMINATION
cargo, a short trip scenario could be used to reduce the
design wave height. This method is only to be used if
This paragraph gives an overview of three
enough safe havens exist along the planned route. In
different methods to derive the design wave height for
addition extensive safety precautions are to be taken
heavy transport voyages.
when a short trip scenario is included in the design.
Weather forecast need to be obtained from 2 different
3.1 (a) Standard design method
providers and it is advisable to provide dedicated route
As a standard design method the scatter
forecast by a specialized company.
diagrams from the Global Wave Statistics are used at
Dockwise. From these available wave statistics the short
term design sea state is derived where the significant
wave height has a probability of exceedance of 5% for
3.1 (c) SafeTrans advance. Please note that the actual wave height could
The MARIN program SafeTrans is an integrated have been larger when the forecast underestimated the
tool to design marine heavy lift transports in a safe and weather.
efficient manner using state of the art analysis methods, Figure 18 also shows that with increasing design
databases, and hydrodynamics. This DNV approved wave height the operational margin increases. While the
software includes the master’s decisions to avoid adverse lowest operational margin occurs at 3.0-5.0 [m]
weather and uses Monte Carlo simulations based on a significant design wave height, the δnowcast_Design for
hind cast/fore cast database. By using the knowledge and higher design sea states reduces to values smaller than
experience of the master in the design the wave height 60%. This trend is traced back to the fact that master’s
can be reduced. In addition an estimate is given on the decisions about routing and bad weather avoidance
amount of weather delays. Reference is made to Aalbers increase the operational margin at larger design waves.
et al [5]. Generally speaking it is shown that design waves larger
than 5.0 [m] are never encountered for the analysed
3.2 OPERATIONAL INSIGHTS voyages in this database.
_ =
_ =
Figure 18 shows that the design wave height
was almost never exceeded according to the recorded The number of occurrences versus the value of
nowcast wave height from SPOS. At 4 points the this δ gives important information on the actual
Nowcast wave height was slightly exceeded. Looking to operational margin during heavy transports. The total
the maximum recorded nowcast significant wave height number of 3-hour occurrences, as plotted in Figures 19 to
of 5.0 [m] our masters have been able to avoid larger 22 is 31980, which is around 4000 sailing days of
forecasted waves. This is an interesting conclusion different Dockwise vessels.
because it shows that our masters avoid regions where Figures 19 and 20 are presented to focus on
the forecast wave height is larger than 4.5-5.0 [m]. This measured longitudinal, x and transverse, y accelerations
graph validates the DW/Anglo Eastern policy about in the cargo CoG compared to design accelerations.
avoiding heavy weather for HTV’s. In addition there is a These figures show that the operational margin increases
time factor which avoids vessels ending up in excessive with increasing design acceleration. This conclusion
waves, in the order of 9 to 10 [m], which typically need confirms the conclusion from the Nowcast wave data.
some time to build up and hence are better predictable in
from the angle of loll is not included in the design 3.3 OPERATIONAL BASED DESIGN METHOD
acceleration as presented in the CSM. However the
measured accelerations include both the effects of wave A research project is started to investigate how
and wind induced motions. the data can contribute to a more realistic and safer
From the analysed voyages some examples exist design wave height method. The aim is to reach a
where the angle of loll was 4-7 degrees. In one case the constant operational margin by increasing the design sea-
g*sin(φ) term from the angle of loll was larger than the state at the lower range and reducing the design sea-state
transverse acceleration from the wave induced motions. at the higher range. Marine warranty surveyors are also
To include this effect the transverse design accelerations interested in the design of this new method and have
are corrected for the wind angle of loll for three voyages. offered to contribute to the project.
At the moment of writing tools are available to
3.2 (d) effect of cargo overhang on accelerations produce GWS Area and Season specific wave scatter
In the heavy transport it is not unusual to sail with diagrams from the SPOS nowcast data, see Figure 24.
buoyant overhang of cargo in the order of 20 [m]. The black numbers are produced from the Octopus
Generally this has little or no effect on the ship motions. Nowcast data and the red numbers are generated by
However it is found from a couple of transports that the GWS observations. The figure shows again lower
effect on ship motions could be large. The ideal recipe significant wave height. In addition the mean Tz from the
that leads to small transverse design accelerations and diagram is also lower. An interesting question is how the
large chance of exceeding these is the following Octopus wave scatter diagrams could be used as input for
combination: a new design wave height method.
• large buoyant overhang Preliminary calculations are performed to
• low GM generate a design wave height based on equal probability
• large roll period > 35 [s], outside wave spectrum of exceedance compared to the standard design method
• low freeboard by using a Weibull fit. The maximum nowcast wave
• large angle of loll height is registered to be 5.5 [m], which causes that this
Due to the small stability, a small exciting force is method cannot be used directly for standard design wave
enough to result in a roll angle of several degrees. heights of 7-8 [m] or larger.
Depending on the actual loading condition and Other questions that arise are how the wind and
configuration waves of a couple of meters could cause swell waves should be combined in one scatter diagram.
the vessel to roll and let the overhang touch the water. Large differences are present between wave periods and
This suddenly gives an increase in stability, which results wave directions, which can have a large effect on the
in unexpected ship motions that were not taken into vessel motions. Would it be possible to generate separate
account in the design process. One transport out of the wind and swell scatter diagrams as input for ship motion
140 show that transverse design accelerations are analysis and combine the results afterwards?
exceeded with 50%, while seastate did not reached the
design value. 3.4 CONCLUSIONS & RECOMMENDATIONS
It is not easy to include these effects in the
frequency domain ship motion analysis due to their non- With almost 1.200.000 nm of ship motion and
linear character. Internal research was performed to use a weather data the significance of the research project has
3D diffraction program, but this did not yet lead to an increased and the conclusion are still standing and valid.
accurate method. Additional damping and excitation In addition it shows clear justification to design a
terms cause difficulties in calculating accurate motion operational based method to determine a more realistic
analysis without performing model tests. design wave height at the higher sea states.
Model tests with overhang of a large semi It is proposed to keep working on collecting
submersible show also that when waves hit the bottom of data from the fleet to further increase the statistics and
the cargo and if there is significant submergence the significance.
transverse accelerations increase. This increase could be Operational insights are given on the effects of
up to 35% compared to ship motions obtained from the wind contribution and cargo overhang. Both topics can
linear theory. have significant impact on the ship motions in particular
It is important to note that for the above circumstances.
described topic the transports were still safe because the Further investigation is scheduled to design an
minimum seafastening capacity is defined to be 5-10% of operational based method for the design wave height
the (large) cargo weight by the Marine warranty determination where masters decision to avoid adverse
surveyors. In addition the steel to wood friction weather are included. This could lead to a more realistic
coefficient is generally set to 0.2 while model tests show and safer heavy transport design.
that 0.4 or even 0.5 is a more realistic value.
Figure 24 nowcast scatter diagram recorded along the sailed route, black is Octopus, red is GWS.