Circuit Breakers-lecture-Notes 2 PDF
Circuit Breakers-lecture-Notes 2 PDF
2.1 Introduction
A circuit breaker is required to perform the
following three duties:
1. It must be capable of opening the faulty circuit
and breaking the fault current.
2. It must be capable of being closed on to a fault
3. Must be capable of carrying fault current for a
short time while another breaker is clearing
the fault.
Depending on the above duties circuit breaker
has three ratings breaking capacity, making
capacity and short time capacity.
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 10
• BREAKING CAPACITY
• It is current that a circuit breaker is capable of
breaking at a given recovery voltage under
specified conditions. The breaking capacity is
always stated at the r.m.s value of fault
current at the instant of contact separation.
When a fault occurs there is considerable
asymmetry in the fault current due to
presence of d.c component. The d.c
component dies away rapidly. The contacts
are separated at DD’ as shown in fig5
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 11
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 12
• At this point, fault current has
• x = max value of a.c component
• y = d.c component
• Therefore Symmetrical breaking current = r.m.s value of
a.c component = x / [2] 1/2
• Asymmetrical breaking current = r.m.s value of a.c
component =[[x / [2] 1/2 ]^ 2 + y^ 2 ]
• Breaking capacity is expressed in MVA by taking into
account the rated breaking current and rated service
voltage. Thus if I is the rated breaking current in amperes
and V is rated service line voltage in volts, then for a
three phase circuit breaking capacity = √ 3 * V * I * 10 –6
MVA
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 13
• MAKING CAPACITY
• The capacity of a breaker to make current depends
upon its ability to withstand and close successfully
against the effects of electromagnetic forces. These
forces are proportional to the square of maximum
instantaneous current on closing. So making capacity
is stated in terms of a peak value of current. The peak
value of current during the first cycle of current wave
after the closure of circuit breaker is known as
making capacity. To find making capacity multiply
symmetrical breaking current by root 2 to convert
from r.m.s to peak and then by 1.8 to include the
doubling effect of maximum asymmetry. Making
capacity = 2.55 * symmetrical breaking capacity.
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 14
• SHORT TIME RATING
It is the period for which the circuit breaker is able
to carry fault current while remaining closed. The
fault on the system of very temporary nature
persist for 1 or 2 sec after which the fault will be
cleared, so the breaker should not be tripped in
such situations. This means the circuit breakers
should be able to carry high current safely for
some specified period while remaining closed. i.e
they should have short time rating. It depends on
its ability to withstand electromagnetic force
effects and temperature rise.
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 15
2.2 Trip circuit of circuit breakers
Consider a simplified circuit of a typical relay as
shown in the Fig. 1 usually the relay circuit is a
three phase circuit and the contact circuit of relays
is very much complicated. The Fig. 1 shows a single
phase simplified circuit to explain the basic action
of a relay. Let part A is the circuit to be protected.
The current transformer C.T. is connected with its
primary in series with the line to be protected. The
secondary of C.T. is connected in series with the
relay coil. The relay contacts are the part of a trip
circuit of a circuit breaker. The trip circuit consists
of a trip coil and a battery, in addition to relay
contacts. The trip circuit can operate on a.c. or d.c.
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 16
If the fault occurs as shown in the Fig. 1, Then current
through the line connected to A increases to a very high
value. The current transformer senses this current.
Accordingly its secondary current increases which is
nothing but the current through a relay coil. Thus the
relay contacts get closed mechanically under the
influence of such a high fault current. Thus the trip
circuit of a circuit breaker gets closed and current starts
flowing from battery, through trip coil, in a trip circuit.
Thus the trip coil of a circuit breaker gets energized.
This activates the circuit breaker opening mechanism,
making the circuit breaker open. This isolates the faulty
part from rest of the healthy system.
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 17
Prof. Dr. Sayed A. Ward Fig.1 typical relay circuit
C.Bs and Substations 4th year elec. Power Eng. 18
2.3 Tripping Schemes in Circuit Breaker
Two schemes are very popularly used for tripping
in circuit breakers which are:
1. Relay with make type contact
2. Relay with break time contact
The relay with make type contact requires
auxiliary d.c. supply with its operation.
while the relay with break type contact uses the
energy from the main supply source for its
operation. Let us see the details of these two
types of schemes.
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 19
2.3.1 Relays With Make Type Contact
The schematic diagram representing the arrangement
of various elements in a relay with make type
contact is shown in the Fig.2.
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 22
• Due to auxiliary switch, arcing
across relay contacts gets
avoided. As relay contacts are
normally open and they 'make'
the circuit to open the circuit
breaker hence called make type
contact relay.
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 23
2.3.2 Relay With Break Type Contact
The schematic arrangement of various
elements in a relay with break type contact is
shown in the Fig. 3.
This type of relay does not require external
battery supply for the tripping. The current
transformers (C.T.s) or potential transformer
(P.T.s) are used to derive the energy required
for the relay from the main supply source.
The relay using C.T.s to derive operating
energy from the supply is shown in the Fig. 3.
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 24
Fig.3 Relay with
Prof. Dr. Sayed A. Ward
break type contact 4th
C.Bs and Substations
(using C.T.s)
year elec. Power Eng. 25
• In this scheme, the relay coil and trip coil of each
are connected in series. The three phases are
then connected in star. Under normal working,
the relay contacts C1, C2 and C3 are closed. The
energy for relay coils is derived from supply using
C.T.s. The trip coils of circuit breaker are de-
energized under normal condition. When the
fault occurs, heavy current flows through relay
coils due to which relay contacts C1, C2 and C3
break. Thus current flows through trip coils of
circuit breaker due to which circuit breaker gets
open.
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 26
The Fig. 4 shows the break type
contact relay using P.T. to derive
energy to keep relay coils
energized.
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 27
Prof. Dr. Sayed A. Ward 28
Fig.4 Relay withC.Bsbreak
and Substations 4th year elec. Power Eng.
type contact (using P.T.)
• In this type, in addition to normal trip coils of
circuit breaker, an additional undervoltage trip
coil is used. All the relay contacts are in series
with the undervoltage trip coil. Through potential
transformer, for normal voltage, the undervoltage
trip coil is kept energized. When the voltage
becomes less than the normal value, the
magnetic effect produced by undervoltage trip
coil reduced which is responsible for the opening
of the circuit breaker. When fault occurs, the
normal trip coils of circuit breaker comes into the
picture and are responsible for the opening of the
circuit breaker.
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 29
In both the above types of tripping
circuit (using C.T. Or P.T.), relay
contacts 'break' to cause the circuit
breaker operation hence the relay is
called break type contact relay.
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 30
2.4.Classification of Circuit Breakers
Circuit breakers can be arbitrarily classified
using criteria such as,
1. intended voltage application,
2. Location of installation (i.e. outdoor, indoor),
3. Their external design characteristics, or
perhaps the most important, method and
medium used for the current interruption.
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 35
Dead Tank C.B.
• dead-tank circuit breakers, the switching device is
located, with suitable insulator supports, inside a
metallic vessel(s) at ground potential and filled
with insulating medium.
• In dead-tank circuit breakers, the incoming and
outgoing conductors are taken out through
suitable insulator bushings,
• and low voltage type current transformers are
located at the lower end of both insulator
bushings, i.e. at the line side and the load side.
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 36
Live Tank C.B.
In live-tank circuit breakers,
• the interrupter(s) is located in an
insulator bushing, at a potential above
ground potential.
• The live-tank circuit breakers are cheaper
(with no current transformer),
• and require less mounting space.
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 37
Prof. Dr. Sayed A. Ward Classification of C.B.
C.Bs and Substations 4th year elec. Power Eng. 38
2.4.4 Classification by Interrupting Media
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 40
2.5.1 High Resistance Interruption
• High Resistance Interruption: In this process
the resistance of the arc is increased by
lengthening and cooling it to such an extent
that the system voltage is no longer able to
maintain the arc and the arc gets
extinguished. This technique is employed in
air break circuit breakers and d.c. circuit
breakers.
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 41
2.5.2 Low Resistance or Zero Point Interruption
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 42
• Each leading manufacturer of circuit breaker
develops two or more types of circuit breakers
for every voltage class.
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 43
• Air-break circuit breaker : Utilize air at
atmospheric pressure for arc extinction.
• Air-blast circuit breakers : Utilize high pressure-
compressed air for arc extinction. They need
compressed air plant.
• Bulk-oil and Minimum-oil circuit breaker : utilize
dielectric oil ( Transformer oil ) for arc extinction.
In bulk-oil circuit breakers, the contacts are
separated inside a steel tank filled with dielectric
oil. In minimum oil circuit breakers the contacts
are separated in an insulating housing
(interrupter) filled with dielectric oil.
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 44
• SF6 circuit breakers : sulphur-Hexa-Fluoride gas is
used for arc extinction. There are two types :
• Single pressure puffer type SF6 circuit breaker, in
which the entire circuit breaker is filled with SF6 gas
at single pressure ( 4 to 6 kg/cm2). The pressure and
gas flow required for arc extinction is obtained by
piston action.
• Double pressure type SF6 circuit breaker in which
the gas from high-pressure system is released into
low pressure system over the arc during the arc
quenching process. This type has been superseded
by puffer type.
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 45
• Vacuum circuit breaker : In vacuum circuit
breaker the fixed and moving contacts are
housed inside a permanently sealed vacuum
interrupter. The arc is quenched as the contacts
are separated in high vacuum.
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 46
Type Medium Voltage. Breaking capacity Design Feature Remarks
1- Air- break circuit Air at atmospheric 430-600 V, 5-15-35 MVA Incorporates: Arc runners, arc splitters, Used for medium and low voltage, A.C., D.C.,
breaker pressure Recently 3.6-12 KV, 500 MVA magnetic coils Industrial circuit breakers. Have current
limiting
Miniature C.B. Air at atmospheric 430-600 KV Small size, current limiting feature Used for low and medium voltage
pressure
2- Tank type oil circuit Dielectric oil 12-36 KV One tank up to 36 KV, 3 tank above 36 KV, Getting obsolete, used up to 12 KV, 500 MVA
breaker fitted with arc control devices
3- Minimum oil circuit Dielectric oil 3.6-245 KV The circuit breaking chamber is separate Used for metal enclosed switchgear up to 36 KV.
breaker from supporting chamber. Small size, arc Outdoor type between 36 and 245 KV
control device used
4- Air blast circuit Compressed air 245 KV, 35.000 MVA up to 1100 Unit type construction, several units per Suitable for all EHV applications, fast opening-
breaker (20-30 kgf/cm2) KV, 50.000 MVA, also 36 KV, 500 pole, auxiliary compressed air system closing. Also for arc furnace duty
MVA required
5- SF6 circuit breaker – SF6 gas 145 KV, 7500 MVA Live tank/Dead tank design, single pressure Suitable for SF6 switchgear, and medium
single (5 kgf/cm2) 245 KV, 10.000 MVA type preferred voltage switchgear. EHV circuit breaker.
12 KV, 500 MVA Maintenance free
36 KV, 2000 MVA
6- Vacuum circuit Vacuum Preferred for indoor switchgear Variety of designs, long life, modest Suitable for a variety of applications from 3.6
breaker rated up to 36 KV, 750 MVA maintenance KV up to 36 KV
7- H.V.D.C circuit breaker Vacuum or SF6 500 KV DC, 15 KA/20 KA Artificial current zero by switching in Recently developed, used in HVDC systems.
capacitors Installed in USA
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 47
2.6 Rated characteristic of circuit breakers
• The rating of a circuit breaker denote its
capabilities under specified condition of use
and behaviour. The following paragraphs are
generally based on the recommendation
of IEC-56: "High Voltage Alternating Current
Circuit-Breakers" and IS-2516: " Specifications
of Alternating current circuit-breaker".
• The capabilities of a circuit breaker of a
particular type are proved by conducting type
tests as per the recommendations of the
standards. 48
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng.
2.6.1 Rated Voltage
• The rated voltage of a circuit-breaker
corresponds to the higher system voltage for
which the circuit breaker is intended. The
standards values of rated voltages are given in
table 2. The rated voltage is expressed in KVrms
and refers to phase to phase voltage for three-
phase circuit. The earlier practice of specifying
the rated voltage of a circuit breaker as nominal
system voltage is no more followed.
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 49
Table 2 : Rated Voltage of Circuit Breaker
Nominal System Voltage Rated Voltage of Circuit
( KVrms ) Breaker
( KVrms )
0.240 0.246
0.415 0.440
3.300 3.600
6.600 7.200
11.000 12.000
22.000 24.000
33.000 36.000
66.000 72.500
132.000 145.000
220.000 245.000
400.000 420.000
500.000 525.000
750.00 765.000
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 50
2.6.2 Rated Insulation Level of C.B.
• The rated insulation level of a circuit breaker
refers to:-
1. The power frequency withstand voltage and
2. Impulse voltage withstand values
which characterize the insulation of the
circuit breaker.
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 51
Causing of Power-frequency over voltages
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 54
• The temperature rise of current carrying parts and
neighbouring metallic parts is influenced by eddy-
current heating . The increase in frequency results
in increased eddy currents. Hence, with specified
limits of the temperature rise the rated current of a
circuit breaker needs de-rating for application on
higher frequency.
• The frequency corresponds to the number of
current-zeros per second. Since the breaking time
of the circuit breaker is associated with the time for
half cycles during the arc extinguishing process, the
breaking time is influenced by the frequency of
current. The breaking time increases with reducing
in frequency.
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 55
• The increase in frequency influences the TRV
and rate-of-rise TRV. Hence a circuit breaker
designed and rated for a certain frequency
cannot be recommended for other frequencies
unless capabilities are proved for those
frequencies.
• The d.c. circuit breakers generally adopt a
different principle of arc extinction and have
different construction than a.c. circuit breaker
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 56
2.6.4 Rated Normal Current (Rated Current)
Prof. Dr. Sayed A. Ward C.Bs and Substations 4th year elec. Power Eng. 59
• Referring to Fig. 2, the short circuit current has a
certain value at the instant of contact
separation, (t = T1). The breaking current refers
to value of current at the instant of the contact
separation.