An Overview of Automobile Noise and Vibration Control
An Overview of Automobile Noise and Vibration Control
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*Corresponding Author
A. R. Mohanty* Ph. D., Professor
Mechanical Engineering Department, Indian Institute of Technology Kharagpur, India 721302
Email: [email protected]
Contact No: +91 - 3222 - 282944
JUNE 2013 11
AN OVERVIEW OF
AUTOMOBILE NOISE
AND VIBRATION
CONTROL
ensure that no two components have the same FEM techniques are also being used for
natural frequency. This is ensured by analysis of components in these vehicles.
generating a modal alignment chart of all
components before the prototype is built. 3.2 Boundary element method
FEM is a very computationally intensive Unlike the FEM, where the entire three
process, and large memory and high speed dimensional body has to be discretized, in the
computers are required to solve the FE boundary element method (BEM) only the
models. A typical automobile body could boundary needs to be discretized. This
have at least around 500,000 FE nodes where reduces the computational requirement to
the equations need to be solved. solve the numerical problem. Once the
There are many commercial FE software vibration responses from FE are known at the
available for solving such problems. Fig. 1 surfaces (boundary) of the automobile body,
shows the FE model of a truck cab [2]. BEM can be used to determine the acoustic
Recently FEM is also being used for response at a location away from the
performing thermal domain and boundary. This is widely used to predict the
electromagnetic analysis in mechanical radiated noise from a structure (automobile
systems. With the global move towards body in the present case) whose surface
development of electric and hybrid vehicles, vibration velocity is known by performing a
forced response analysis using FEM. BEM has
been used to predict the interior noise levels in
the passenger cavity of an automobile, the
radiated noise from a powertrain and the
design of exhaust mufflers. As the frequency
of prediction increases the number of element
in the model has to increase for numerical
accuracy. The numerical model must be fine
enough to represent the distribution of
vibration on the surface of the body [3]. With
the present day state-of-the-art computational
resources available, numerical models for
analysis using both FEM and BEM are less
than 1000 Hz. Usually all the structure-borne
excitations and radiated noise is less than
1000 Hz.
An FEM/BEM combination CAE analysis
was done to predict the interior noise level at
the driver’s right ear (DRE) location due to
structural vibrational excitations at the four
Figure 1. FE model of a truck cab [4] cab mount locations [4]. Fig. 2 shows the SPL
Figure 2. CAE prediction of SPL at DRE with various sound absorbing materials [4]
at DRE. It is seen that by varying the sound subsystems are connected by joints which
absorbing material in the cab headliner (roof) allow a motion in certain degrees of freedom
the SPL at DRE can be changed. Thus by and constraint in the remaining degrees of
such a CAE analysis, an effective selection of freedom. For tuning the suspension system of
the sound absorbing material can be made. an automobile, the stiffness of the suspension
system can be varied to have the desirable
3.3 Statistical energy analysis response at some of the touch and feel points
Another CAE technique for high frequency of the vehicle, like the seat and steering wheel
noise prediction is the statistical energy vibration. This type of rigid body dynamics
analysis (SEA) [5]. Because of the element size through CAE saves a lot of time and resource,
restriction, for high frequency simulations the since it is quick and inexpensive, compared to
FE model has to have a large number of an actual proving ground test.
elements, which becomes a computational Fig. 3 shows a truck in a proving ground
challenge. SEA deals with the transfer of with potholes on the test track for vehicle ride
energy between various sub-systems, the and handling quality evaluations. Such a
response of a sub-system could be the track can also be used for durability studies on
acoustical pressure or velocity. SEA also the automobile components.
assumes that the energy in a sub-system is
concentrated at its modal frequency. And at 3.5 Computational fluid dynamics
high frequencies, particularly in structures the Flow noise around a vehicle increases
number of modes increases in a cubic manner. significantly with the increase in the relative
The energy transfer between the sub-systems is air speed as a power law. The noise levels
governed by a coupling loss factor. The produced in the interior of the vehicle is
damping in the system is responsible for the usually reduced by having effective seals
dissipation of the energy. The input to the around the windshield and doors. The air
system could be the external excitations of resistance on the vehicle can be reduced by
force or sound pressure. For structure-borne streamlining the frontal area thus reducing the
excitation usually force or vibration is drag coefficient. Such tests are done using a
considered, and for air-borne excitation three dimensional scale model in a wind
acoustic pressure is considered. For tunnel. However, again through
performing a SEA on an automobile, the computational fluid dynamics, by solving the
major subsystems could be the body structure, Navier-Stokes (NS) equation or the energy
doors, windshields etc. Again several equation the flow and pressure field due to the
commercial computer codes are available for relative motion of the fluid over the solid body
SEA. can be studied [6-7]. Engineers have now
used CFD to study the noise generated by a
3.4 Rigid body dynamics radiator cooling fan, air conditioning fan,
A rigid body is considered to be inelastic, and determining a streamline profile for a high
thus will not deform under the application of speed vehicle all on a computer, without even
force. Such a rigid body in space which is not building the three dimensional body or doing
constrained, and is free to have motion in any a wind tunnel test.
direction, will have six predominant motions.
Three of the motions are translational and the
remaining three being rotational. To study the
motion of a vehicle, which is subjected to
excitations from the power train and the road
while in motion, a rigid body model of the
vehicle is created. Rigid body dynamics
enables one to understand the ride and
handling characteristics of a vehicle on the
computer. Though in a proving ground
provisions are physically available to study
and measure the dynamic response of a vehicle
to standard ride and handling maneuvers. To
make a rigid model of a system, the geometry
of the system along with the mass needs to be
known, with the location of the center of
gravity, and all the motions will be around the Figure 3: Pothole track in a vehicle testing
center of gravity of the rigid body. The proving ground
JUNE 2013 13
AN OVERVIEW OF
AUTOMOBILE NOISE
AND VIBRATION
CONTROL
placing the muffler inside the hood of the natural frequency of the steering wheel was
tractor, and just having the muffler tail pipe coincident with the engine firing frequency.
sticking out of the engine. Fig. 6 shows the Then, through a design modification of the
underhood muffler housed in the farm tractor. steering wheel its natural frequency was
Many a times engine encapsulation is done, shifted away from the engine firing frequency.
especially around the fuel pumps to reduce the Thus, the steering wheel vibration was
passby noise. reduced by avoiding the resonance condition
[9].
JUNE 2013 15
AN OVERVIEW OF
AUTOMOBILE NOISE
AND VIBRATION
CONTROL
passenger cavity due to the vibrations from rigid material. The sound absorbing materials
the powertrain transmitted through the have many pores in them, and the sound
elastomeric engine and body mounts. Thus by energy is lost to this material by the viscous
proper selection of the stiffness of these interaction at the walls by the sound waves
mounts, the structure-borne noise can be propagating through them. These materials
reduced. Same technique can also be used in are characterized by the normal sound
the suspension rate selection for reduction of absorbing coefficient as a function of
noise levels in the passenger cavity due to road frequency which has a value between 0 and 1.
excitations. The thicker the sound absorbing material the
The airborne path is predominantly the better is its sound absorbing property.
path taken by the fluid transferring the vibro- Manufacturers provide the sound absorbing
acoustic energy. This is reduced by having property of these materials with a NRC
sound absorbing materials in the path, for (Noise Reduction Coefficient) value in their
example, a sound absorbing material lined product catalogs. Fiber glass, open cell
duct for the heating, ventilating and air- polyurethane foam, cotton and coir are typical
conditioning (HVAC) unit placed in the sound absorbing materials used for noise
instrument panel (IP) or dashboard of the control in automobiles. Recently, we at the
vehicle. Indian Institute of Technology Kharagpur jute
Another way to reduce the airborne noise is materials have been successfully used as a
by having triple layer seals on the edges of the sound absorbing material for noise control
door, so that it completely shuts off the air [12]. The normal specific sound absorbing
flowing around the door edges at high speeds coefficients of different materials measured at
to flow into the passenger cavity. The firewall the laboratory as per the ASTM E-1050
can be made up of sound blocking materials, standard is provided in Fig. 8[13].
which will reduce the noise transmitted from Sound blocking materials are characterized
the engine component to the passenger cavity. by the amount of sound energy they block. A
good sound blocking material is a bad sound
5.2 Acoustical materials absorber. Heavy elastomer sheets, thick glass
Acoustical materials used for noise control can sheets and thick metal plates are used as
be broadly classified into three categories, sound barrier materials. Whereas a
namely (a) Sound Absorbing Materials, (b) combination of sound absorbers and blocking
Sound Barrier Materials and (c) Damping material is used in automobile headliners,
Materials [11]. The sound absorbing door trims and floor carpets. The sound
materials absorb sound over a large frequency blocking or barrier materials are usually
range, and are usually supported or glued to a classified by the transmission loss and they are
JUNE 2013 17
AN OVERVIEW OF
AUTOMOBILE NOISE
AND VIBRATION
CONTROL
[2] Mohanty A. R., St.Pierre B. D. and [13] ASTM E1050-12 Standard, Test Method
Suruli-Narayansami P., Acoustic Modes for Impedance and Absorption of
and Sound Treatment of Truck Cab Acoustical Materials Using a Tube, Two
Interior Using Numerical Techniques, Microphones and a Digital Frequency
Analysis Matters, 1995, 21st Ed, 8-9. Analysis System, ASTM International.
[7] Mohanty A. K., Fluid Mechanics, 2e, [17] Pattnaik S. P. and Mohanty A. R., An
Prentice Hall of India, 1994. Optimal Design Methodology for a
Family of Perforated Mufflers for
[8] BIS 3028:1998, Automotive Vehicles - Automobile Engines, 2005, SAE Paper,
Noise Emitted by Moving Vehicles - 2005-26-053.
Method of Measurement, BIS Standard.
The number of visitors annoyed by the continual thud of aircraft flying over Fox and Franz
Josef glaciers (New Zealand) has increased to almost one in four. The Department of
Conservation’s aircraft monitoring survey showed that, although over half (61 per cent) of
all visitors to the glacier valleys felt ‘neutral’ in terms of how aircraft had affected their
visits, 24.8 per cent of respondents reported being ‘annoyed’ by aircraft.
JUNE 2013 19