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Discrepancy Report - STATIC

1. NSH QC submitted multiple discrepancy reports to SKEC regarding issues found during inspection of materials and equipment received for the Jazan Refinery Terminal Project. 2. Issues identified include damaged cable trays, handrails without required end covers, equipment not properly secured during transport, and surface imperfections on pipe flanges exceeding allowable tolerances. 3. SKEC is requested to clarify what further actions are needed to address the issues identified in the discrepancy reports.

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0% found this document useful (0 votes)
122 views108 pages

Discrepancy Report - STATIC

1. NSH QC submitted multiple discrepancy reports to SKEC regarding issues found during inspection of materials and equipment received for the Jazan Refinery Terminal Project. 2. Issues identified include damaged cable trays, handrails without required end covers, equipment not properly secured during transport, and surface imperfections on pipe flanges exceeding allowable tolerances. 3. SKEC is requested to clarify what further actions are needed to address the issues identified in the discrepancy reports.

Uploaded by

chandu666creator
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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NASSER S.

AL-HAJRI CORPORATION
JAZAN REFINERY TERMINAL PROJECT (#EPC-9)
DISCREPANCY REPORT

DR NO: Material reciving packing list No,Delivery no as per attached

To: SKEC From: NSH

Telecom QC Dicipline: Telecom

Subject : Observation for material received as per the above said packing list(s) and delivery note are
as below .
1. During materials receiving NSH QC was observed the cable trays Damage during the transportation.
2. Delivery note : 878881047
3. Receiving date : 18/06/2016
4.Quantity of damage : 04 Number Damage.

Please clarify:

Originator :EDSEL BINONDO/SHERWIN EBUA Signature :

QC Manager(NSH):IQBAL AYOOB Signature :

Project Manager (NSH):S.AUGUSTIN PONRAJ Signature :


Answer (From):

Name : Signature :
RATION
T (#EPC-9)

Job No.: 12170D

Date:21/06/16

Report no:0001

Reply Requested by Date:

d packing list(s) and delivery note are

ys Damage during the transportation.

Date :

Date :

Date :
Date :
NASSER S. AL-HAJRI CORPORATION
JAZAN REFINERY TERMINAL PROJECT (#EPC-9)
DISCREPANCY REPORT

DR NO: Material reciving packing list No,Delivery no as per attached

To: SKEC From: NSH

Telecom QC Dicipline: Telecom

Subject : Observation for material received as per the above said packing list(s) and delivery note are
as below .
1. During materials receiving NSH QC was observed the cable trays Damage, Bends & Dents and cannot
confirm label during the transportation.
2. Delivery note : 878891710
3. Receiving date : 18/06/2016
4.Quantity of damage : 06 Number Damage,02 Number Bends and Dents, And 26 Number with
no label

Please clarify:

Originator :EDSEL BINONDO/SHERWIN EBUA Signature :

QC Manager(NSH):IQBAL AYOOB Signature :

Project Manager (NSH):S.AUGUSTIN PONRAJ Signature :


Answer (From):

Name : Signature :
RATION
T (#EPC-9)

Job No.: 12170D

Date:21/06/16

Report no:0002

Reply Requested by Date:

d packing list(s) and delivery note are

ys Damage, Bends & Dents and cannot

s and Dents, And 26 Number with

Date :

Date :

Date :
Date :
NASSER S. AL-HAJRI CORPORATION
JAZAN REFINERY TERMINAL PROJECT (#EPC-9)
DISCREPANCY REPORT

DR NO: Material receiving Packing List #,Delivery Note as per attached

To: SKEC From: NSH

Mechanical Dicipline: Mechl- Equipment


-Equipment QC

Subject : Observation for material received as per the above said packing list(s) and delivery note are
as below .
1. During material receiving, NSH QC observed that handrails delivered for LP Flare do not have end cove
as required by Aramco Standard, 12-SAMSS-007
2. Delivery Note : 156215
3. SKEC PO No. : 12170D-PO-ME-ME700-01 Rev.01
4. Receiving Date : 04/ 08/ 2016
5. Quantity Affected : 99 pcs

Please clarify:

Originator :ALEX PANIQUE Signature :

QC Manager(NSH):IQBAL AYOOB Signature :

Project Manager (NSH):S.AUGUSTIN PONRAJ Signature :


Answer (From):

Name : Signature :
RATION
T (#EPC-9)

Job No.: 12170D

Date:08/08/16

Report no:0003

Reply Requested by Date:

d packing list(s) and delivery note are

ivered for LP Flare do not have end cover

Date :

Date :

Date :
Date :
NASSER S. AL-HAJRI CORPORATION
JAZAN REFINERY TERMINAL PROJECT (#EPC-9)
DISCREPANCY REPORT

DR NO: Site Equipment Inspection of Canting Winch for HP and Acid Gas
Flare Area.

To: SKEC From: NSH

Telecom QC Dicipline: Mechanical

Subject : Observation on equipment after unloading


1. During Site Inspection, NSH QC observed that the cable tray were damaged/deformed after wooden
crate was removed. It was also observed that the equipment is no longer at center of the crate and no
proper equipment arrester/stopper as well. ( pls. see attached photos )
2. Shipment no. : JZR & TP - JS - 431
3. SK EC PO no. : 12170D-PO-ME-ME700-01
4. Receiving Date : 15 Dec. 2016
5. Qty. Affected : 2 nos.

Please clarify: What further action needed regarding the said observation.

Originator :GARY M. LERON Signature :

QC Manager(NSH):IQBAL AYOOB Signature :

Project Manager (NSH):S.AUGUSTIN PONRAJ Signature :


Answer (From):

Name : Signature :
RATION
(#EPC-9)

Job No.: 12170D


Date: 01
March 2017

Report no:0007

Reply Requested by Date:

ere damaged/deformed after wooden


o longer at center of the crate and no
otos )

servation.

Date :

Date :

Date :
Date :
NASSER S. AL-HAJRI CORPORATION
JAZAN REFINERY TERMINAL PROJECT (#EPC-9)
DISCREPANCY REPORT

DR NO: Site Equipment Inspection of Riser for Acid Gas Flare 01


Trunk 04 ( R-311/2-1 )

To: SKEC From: NSH

Telecom QC Dicipline: Mechanical

Subject : Observation on Riser pipe main flange ( top side )


1. During flange face serration Inspection, NSH QC observed that the main flange face ( 36" flange - top
side of riser pipe )was found with imperfection exceeding allowable tolerance ( pls. see attached photos
2. Shipment no. : JZR & TP - RISER - 002
3. SK EC PO no. : 12170D-PO-ME-ME700-01
4. Receiving Date : 17 Nov. 2016
5. Qty. Affected : 1 no.

Please clarify: What further action needed regarding the said observation.

Originator :GARY M. LERON Signature :

QC Manager(NSH):IQBAL AYOOB Signature :

Project Manager (NSH):S.AUGUSTIN PONRAJ Signature :


Answer (From):

Name : Signature :
RATION
(#EPC-9)

Job No.: 12170D


Date: 08
March 2017

Report no:0011

Reply Requested by Date:

the main flange face ( 36" flange - top


le tolerance ( pls. see attached photos ).

servation.

Date :

Date :

Date :
Date :
NASSER S. AL-HAJRI CORPORATION
JAZAN REFINERY TERMINAL PROJECT (#EPC-9)
DISCREPANCY REPORT

DR NO: Site Equipment Inspection of Riser for Acid Gas Flare 01


Trunk 03 ( R-311/2-2 )

To: SKEC From: NSH

Telecom QC Dicipline: Mechanical

Subject : Observation on Riser fuel gas piping flange ( bottom side )


1. During flange face serration Inspection, NSH QC observed that the fuel gas piping flange face ( 1/2
N4d/3 flange - bottom side of riser pipe ) was found with surface imperfection ( pls. see attached photos
2. Shipment no. : JZR & TP - RISER - 005
3. SK EC PO no. : 12170D-PO-ME-ME700-01
4. Receiving Date : 03 Dec. 2016
5. Qty. Affected : 1 no.

Please clarify: What further action needed regarding the said observation.

Originator :GARY M. LERON Signature :

QC Manager(NSH):IQBAL AYOOB Signature :

Project Manager (NSH):S.AUGUSTIN PONRAJ Signature :


Answer (From):

Name : Signature :
RATION
(#EPC-9)

Job No.: 12170D


Date: 08
March 2017

Report no:0012

Reply Requested by Date:

de )
the fuel gas piping flange face ( 1/2"
mperfection ( pls. see attached photos ).

servation.

Date :

Date :

Date :
Date :
NASSER S. AL-HAJRI CORPORATION
JAZAN REFINERY TERMINAL PROJECT (#EPC-9)
DISCREPANCY REPORT

DR NO: Site Equipment Inspection of Riser for Acid Gas Flare Spare
Trunk 03 ( R-321/2-2 )

To: SKEC From: NSH

Telecom QC Dicipline: Mechanical

Subject : Observation on Riser fuel gas piping flange ( bottom side )


1. During flange face serration Inspection, NSH QC observed that the fuel gas piping flange face ( 1/2
N4d/3 flange - bottom side of riser pipe ) was found with surface imperfection ( pls. see attached photo
2. Shipment no. : JZR & TP - RISER - 007
3. SK EC PO no. : 12170D-PO-ME-ME700-01
4. Receiving Date : 16 Dec. 2016
5. Qty. Affected : 1 no.

Please clarify: What further action needed regarding the said observation.

Originator :GARY M. LERON Signature :

QC Manager(NSH):IQBAL AYOOB Signature :

Project Manager (NSH):S.AUGUSTIN PONRAJ Signature :


Answer (From):

Name : Signature :
RATION
(#EPC-9)

Job No.: 12170D


Date: 18
March 2017

Report no:0016

Reply Requested by Date:

de )
the fuel gas piping flange face ( 1/2"
imperfection ( pls. see attached photos ).

servation.

Date :

Date :

Date :
Date :
NASSER S. AL-HAJRI CORPORATION
JAZAN REFINERY TERMINAL PROJECT (#EPC-9)
DISCREPANCY REPORT

DR NO: Site Equipment Inspection of Riser for LP Flare 02 Trunk 03


( R-221/2-3 )

To: SKEC From: NSH

Telecom QC Dicipline: Mechanical

Subject : Obervation on Riser pipe main flange ( top side )


1. During flange face serration Inspection, NSH QC observed that the main flange face ( 48" flange - top
side of riser pipe ) was found with imperfection exceeding allowable tolerance ( pls. see attached photos
2. Shipment no. : JZR & TP - RISER - 017
3. SK EC PO no. : 12170D-PO-ME-ME700-01
4. Receiving Date : 14 Jan. 2017
5. Qty. Affected : 1 no.

Please clarify: What further action needed regarding the said observation.

Originator :GARY M. LERON Signature :

QC Manager(NSH):IQBAL AYOOB Signature :

Project Manager (NSH):S.AUGUSTIN PONRAJ Signature :


Answer (From):

Name : Signature :
RATION
(#EPC-9)

Job No.: 12170D


Date: 18
March 2017

Report no:0017

Reply Requested by Date:

the main flange face ( 48" flange - top


ble tolerance ( pls. see attached photos ).

servation.

Date :

Date :

Date :
Date :
NASSER S. AL-HAJRI CORPORATION
JAZAN REFINERY TERMINAL PROJECT (#EPC-9)
DISCREPANCY REPORT

DR NO: Site Equipment Inspection of Riser for LP Flare 02 Trunk 02


( R-221/2-4 )

To: SKEC From: NSH

Telecom QC Dicipline: Mechanical

Subject : Observation on Riser Ignition gas piping flange ( Top side )


1. During flange face serration Inspection, NSH QC observed that the ignition gas piping flange face (
N9c/3-4 flange - top side of riser pipe ) was found with surface imperfection ( pls. see attached photos )
2. Shipment no. : JZR & TP - RISER - 018
3. SK EC PO no. : 12170D-PO-ME-ME700-01
4. Receiving Date : 14 Dec. 2016
5. Qty. Affected : 1 no.

Please clarify: What further action needed regarding the said observation.

Originator :GARY M. LERON Signature :

QC Manager(NSH):IQBAL AYOOB Signature :

Project Manager (NSH):S.AUGUSTIN PONRAJ Signature :


Answer (From):

Name : Signature :
RATION
(#EPC-9)

Job No.: 12170D


Date: 18
March 2017

Report no:0018

Reply Requested by Date:

de )
the ignition gas piping flange face ( 1"
mperfection ( pls. see attached photos ).

servation.

Date :

Date :

Date :
Date :
NASSER S. AL-HAJRI CORPORATION
JAZAN REFINERY TERMINAL PROJECT (#EPC-9)
DISCREPANCY REPORT

DR NO: Site Equipment Inspection of Riser for LP Flare 03 Trunk 01


( R-231/1 )

To: SKEC From: NSH

Telecom QC Dicipline: Mechanical

Subject : Observation on Riser pipe main flange & ignition gas piping flange ( top side )
1. During flange face serration Inspection, NSH QC observed that the main flange face ( 48" flange ) &
ignition gas piping ( 1" - 1 no. )- top side of riser pipe were found with imperfection exceeding allowable
tolerance ( pls. see attached photos ).
2. Shipment no. : JZR & TP - RISER - 048 ( 02 ) 03 of 017
3. SK EC PO no. : 12170D-PO-ME-ME700-01
4. Receiving Date : 10 March. 2017
5. Qty. Affected : 2 nos.

Please clarify: What further action needed regarding the said observation.

Originator :GARY M. LERON Signature :

QC Manager(NSH):IQBAL AYOOB Signature :

Project Manager (NSH):S.AUGUSTIN PONRAJ Signature :


Answer (From):

Name : Signature :
RATION
(#EPC-9)

Job No.: 12170D


Date: 19
March 2017

Report no:00

Reply Requested by Date:

ping flange ( top side )


the main flange face ( 48" flange ) &
with imperfection exceeding allowable

servation.

Date :

Date :

Date :
Date :
NASSER S. AL-HAJRI CORPORATION
JAZAN REFINERY TERMINAL PROJECT (#EPC-9)
DISCREPANCY REPORT

DR NO: Site Equipment Inspection of Riser for LP Flare 03 Trunk 04


( R-231/2-2 )

To: SKEC From: NSH

Telecom QC Dicipline: Mechanical

Subject : Observation on Riser pipe ignition gas piping flange ( Bottom side )
1. During flange face serration Inspection, NSH QC observed that the ignition gas piping flange face ( 1"
Flange N11c/3 - bottom side of riser pipe ) was found with surface imperfection ( pls. see attached pho
).
2. Shipment no. : JZR & TP - RISER - 021
3. SK EC PO no. : 12170D-PO-ME-ME700-01
4. Receiving Date : 19 Jan. 2017
5. Qty. Affected : 1 no.

Please clarify: What further action needed regarding the said observation.

Originator :GARY M. LERON Signature :

QC Manager(NSH):IQBAL AYOOB Signature :

Project Manager (NSH):S.AUGUSTIN PONRAJ Signature :


Answer (From):

Name : Signature :
RATION
(#EPC-9)

Job No.: 12170D


Date: 22
March 2017

Report no:0022

Reply Requested by Date:

ottom side )
the ignition gas piping flange face ( 1"
ce imperfection ( pls. see attached photos

servation.

Date :

Date :

Date :
Date :
NASSER S. AL-HAJRI CORPORATION
JAZAN REFINERY TERMINAL PROJECT (#EPC-9)
DISCREPANCY REPORT

DR NO: Site Equipment Inspection of Riser for HP Spare Trunk 03


( R-141/3 )

To: SKEC From: NSH

Telecom QC Dicipline: Mechanical

Subject : Observation on Riser pipe ignition gas piping flange ( Top side )
1. During flange face serration Inspection, NSH QC observed that the ignition gas piping flange face ( 1"
Flange N10b/4 - Top side of riser pipe ) was found with surface imperfection ( pls. see attached photos )
2. Shipment no. : JZR & TP - RISER - 048 (02) 014 of 017
3. SK EC PO no. : 12170D-PO-ME-ME700-01
4. Receiving Date : 10 March. 2017
5. Qty. Affected : 1 no.

Please clarify: What further action needed regarding the said observation.

Originator :GARY M. LERON Signature :

QC Manager(NSH):IQBAL AYOOB Signature :

Project Manager (NSH):S.AUGUSTIN PONRAJ Signature :


Answer (From):

Name : Signature :
RATION
(#EPC-9)

Job No.: 12170D


Date: 22
March 2017

Report no:0023

Reply Requested by Date:

op side )
the ignition gas piping flange face ( 1"
mperfection ( pls. see attached photos ).

servation.

Date :

Date :

Date :
Date :
NASSER S. AL-HAJRI CORPORATION
JAZAN REFINERY TERMINAL PROJECT (#EPC-9)
DISCREPANCY REPORT

DR NO: Site Equipment Inspection of Riser for HP Spare Trunk 06


( R-141/6 )

To: SKEC From: NSH

Telecom QC Dicipline: Mechanical

Subject : Observation on Riser pipe main flange ( Top side )


1. During flange face serration Inspection, NSH QC observed that the main flange face ( 90" flange - top
side of riser pipe ) was found with imperfection exceeding allowable tolerance ( pls. see attached photos
2. Shipment no. : JZR & TP - RISER - 048 (02) 017 of 017
3. SK EC PO no. : 12170D-PO-ME-ME700-01
4. Receiving Date : 10 March. 2017
5. Qty. Affected : 1 no.

Please clarify: What further action needed regarding the said observation.

Originator :GARY M. LERON Signature :

QC Manager(NSH):IQBAL AYOOB Signature :

Project Manager (NSH):S.AUGUSTIN PONRAJ Signature :


Answer (From):

Name : Signature :
RATION
(#EPC-9)

Job No.: 12170D


Date: 23
March 2017

Report no:0025

Reply Requested by Date:

the main flange face ( 90" flange - top


ble tolerance ( pls. see attached photos ).

servation.

Date :

Date :

Date :
Date :
NASSER S. AL-HAJRI CORPORATION
JAZAN REFINERY TERMINAL PROJECT (#EPC-9)
DISCREPANCY REPORT

DR NO: Site Equipment Inspection of Riser for LP Flare 01 Trunk 05 (


R-211/2-1 )

To: SKEC From: NSH

Telecom QC Dicipline: Mechanical

Subject : Observation on Riser pipe main flange ( Top side )


1. During flange face serration Inspection, NSH QC observed that the main flange face ( 24" flange - top
side of riser pipe ) was found with imperfection exceeding allowable tolerance ( pls. see attached photos
2. Shipment no. : JZR & TP - RISER - 016
3. SK EC PO no. : 12170D-PO-ME-ME700-01
4. Receiving Date : 31 Jan. 2017
5. Qty. Affected : 1 no.

Please clarify: What further action needed regarding the said observation.

Originator :GARY M. LERON Signature :

QC Manager(NSH):IQBAL AYOOB Signature :

Project Manager (NSH):S.AUGUSTIN PONRAJ Signature :


Answer (From):

Name : Signature :
RATION
(#EPC-9)

Job No.: 12170D


Date: 27
March 2017

Report no:0028

Reply Requested by Date:

the main flange face ( 24" flange - top


ble tolerance ( pls. see attached photos ).

servation.

Date :

Date :

Date :
Date :
NASSER S. AL-HAJRI CORPORATION
JAZAN REFINERY TERMINAL PROJECT (#EPC-9)
DISCREPANCY REPORT

DR NO: Site Equipment Inspection of Riser for HP 02 Trunk 02 ( R-


121/2 )

To: SKEC From: NSH

Telecom QC Dicipline: Mechanical

Subject : Observation on Riser pipe main flange ( Bottom side )


1. During flange face serration Inspection, NSH QC observed that the main flange face ( 90" flange -
bottom side of riser pipe ) was found with imperfection exceeding allowable tolerance ( pls. see attached
photos ).
2. Shipment no. : JZR & TP - RISER - 048(02) 007 of 017
3. SK EC PO no. : 12170D-PO-ME-ME700-01
4. Receiving Date : 10 March 2017
5. Qty. Affected : 1 no.

Please clarify: What further action needed regarding the said observation.

Originator :GARY M. LERON Signature :

QC Manager(NSH):IQBAL AYOOB Signature :

Project Manager (NSH):S.AUGUSTIN PONRAJ Signature :


Answer (From):

Name : Signature :
RATION
(#EPC-9)

Job No.: 12170D


Date: 10
April 2017

Report no:0037

Reply Requested by Date:

the main flange face ( 90" flange -


g allowable tolerance ( pls. see attached

servation.

Date :

Date :

Date :
Date :
NASSER S. AL-HAJRI CORPORATION
JAZAN REFINERY TERMINAL PROJECT (#EPC-9)
DISCREPANCY REPORT

DR NO: Site Equipment Inspection of Riser for HP 02 Trunk 01 ( R-


121/1 )

To: SKEC From: NSH

Telecom QC Dicipline: Mechanical

Subject : Observation on Riser pipe main flange ( Pipe spool connection )


1. During flange face serration Inspection, NSH QC observed that the Pipe spool connection flange face
( 80" flange ) was found with imperfection exceeding allowable tolerance ( pls. see attached photos ).
2. Shipment no. : JZR & TP - RISER - 048(02) 006 of 017
3. SK EC PO no. : 12170D-PO-ME-ME700-01
4. Receiving Date : 10 March 2017
5. Qty. Affected : 1 no.

Please clarify: What further action needed regarding the said observation.

Originator :GARY M. LERON Signature :

QC Manager(NSH):IQBAL AYOOB Signature :

Project Manager (NSH):S.AUGUSTIN PONRAJ Signature :


Answer (From):

Name : Signature :
RATION
(#EPC-9)

Job No.: 12170D


Date: 10
April 2017

Report no:0038

Reply Requested by Date:

nection )
the Pipe spool connection flange face
olerance ( pls. see attached photos ).

servation.

Date :

Date :

Date :
Date :
NASSER S. AL-HAJRI CORPORATION
JAZAN REFINERY TERMINAL PROJECT (#EPC-9)
DISCREPANCY REPORT

DR NO: Site Equipment Inspection of Riser for HP Spare Trunk 01


( R-141/1 )

To: SKEC From: NSH

Telecom QC Dicipline: Mechanical

Subject : Observation on Riser pipe main flange ( Bottom side )


1. During flange face serration Inspection, NSH QC observed that the main flange face ( 90" flange - Top
side of riser pipe ) was found with imperfection exceeding allowable tolerance ( pls. see attached photos
2. Shipment no. : JZR & TP - RISER - 048(02) 012 of 017
3. SK EC PO no. : 12170D-PO-ME-ME700-01
4. Receiving Date : 10 March 2017
5. Qty. Affected : 1 no.

Please clarify: What further action needed regarding the said observation.

Originator :GARY M. LERON Signature :

QC Manager(NSH):IQBAL AYOOB Signature :

Project Manager (NSH):S.AUGUSTIN PONRAJ Signature :


Answer (From):

Name : Signature :
RATION
(#EPC-9)

Job No.: 12170D


Date: 10
April 2017

Report no:0039

Reply Requested by Date:

the main flange face ( 90" flange - Top


ble tolerance ( pls. see attached photos ).

servation.

Date :

Date :

Date :
Date :
NASSER S. AL-HAJRI CORPORATION
JAZAN REFINERY TERMINAL PROJECT (#EPC-9)
DISCREPANCY REPORT

DR NO: Site Equipment Inspection of Riser for LP 01 Trunk 01 ( R-


211/1 )

To: SKEC From: NSH

Telecom QC Dicipline: Mechanical

Subject : Observation on Riser pipe steam piping flange ( Pipe spool connection )
1. During flange face serration Inspection, NSH QC observed that the main flange face ( 8" flange - Pipe
spool connection of riser pipe ) was found with imperfection exceeding allowable tolerance ( pls. see
attached photos ).
2. Shipment no. : JZR & TP - RISER - 048(02) 001 of 017
3. SK EC PO no. : 12170D-PO-ME-ME700-01
4. Receiving Date : 09 March 2017
5. Qty. Affected : 1 no.

Please clarify: What further action needed regarding the said observation.

Originator :GARY M. LERON Signature :

QC Manager(NSH):IQBAL AYOOB Signature :

Project Manager (NSH):S.AUGUSTIN PONRAJ Signature :


Answer (From):

Name : Signature :
RATION
(#EPC-9)

Job No.: 12170D


Date: 10
April 2017

Report no:0040

Reply Requested by Date:

ool connection )
the main flange face ( 8" flange - Pipe
eding allowable tolerance ( pls. see

servation.

Date :

Date :

Date :
Date :
NASSER S. AL-HAJRI CORPORATION
JAZAN REFINERY TERMINAL PROJECT (#EPC-9)
DISCREPANCY REPORT

DR NO: Site Equipment Inspection of Riser for LP 01 Trunk 01 ( R-


211/1 )

To: SKEC From: NSH

Telecom QC Dicipline: Mechanical

Subject : Observation on Riser pipe steam piping flange ( Pipe spool connection )
1. During Site Inspection, NSH QC observed that the Roller of riser pipe was found ( pls. see attached
photos ).
2. Shipment no. : JZR & TP - RISER - 048(02) 001 of 017
3. SK EC PO no. : 12170D-PO-ME-ME700-01
4. Receiving Date : 09 March 2017
5. Qty. Affected : 1 no.

Please clarify: What further action needed regarding the said observation.

Originator :GARY M. LERON Signature :

QC Manager(NSH):IQBAL AYOOB Signature :

Project Manager (NSH):S.AUGUSTIN PONRAJ Signature :


Answer (From):

Name : Signature :
RATION
(#EPC-9)

Job No.: 12170D


Date: 15
April 2017

Report no:00

Reply Requested by Date:

ool connection )
r pipe was found ( pls. see attached

servation.

Date :

Date :

Date :
Date :
NASSER S. AL-HAJRI CORPORATION
JAZAN REFINERY TERMINAL PROJECT (#EPC-9)
DISCREPANCY REPORT

DR NO: Site Equipment Inspection of Riser for Acid Flare Spare Trunk
01 ( R-321/1 )

To: SKEC From: NSH

Telecom QC Dicipline: Mechanical

Subject : Observation on Riser pipe main flange ( Pipe spool connection )


1. During flange face serration Inspection, NSH QC observed that the main flange face ( 56" dia. flange -
Pipe spool connection of riser pipe ) was found with pitted serration and unacceptable imperfection ( pls
see attached photos ).
2. Shipment no. : JZR & TP - RISER - 045
3. SK EC PO no. : 12170D-PO-ME-ME700-01
4. Receiving Date : 18 Feb. 2017
5. Qty. Affected : 1 no.

Please clarify: What further action needed regarding the said observation.

Originator :GARY M. LERON Signature :

QC Manager(NSH):IQBAL AYOOB Signature :

Project Manager (NSH):S.AUGUSTIN PONRAJ Signature :


Answer (From):

Name : Signature :
RATION
(#EPC-9)

Job No.: 12170D


Date: 16
April 2017

Report no:0042

Reply Requested by Date:

nection )
the main flange face ( 56" dia. flange -
on and unacceptable imperfection ( pls.

servation.

Date :

Date :

Date :
Date :
NASSER S. AL-HAJRI CORPORATION
JAZAN REFINERY TERMINAL PROJECT (#EPC-9)
DISCREPANCY REPORT

DR NO: Site Equipment Inspection of Riser for LP Flare 02 Trunk 01


( R-221/1 )

To: SKEC From: NSH

Telecom QC Dicipline: Mechanical

Subject : Observation on Riser pipe main flange ( Pipe spool connection )


1. During flange face serration Inspection, NSH QC observed that the main flange face ( 72.5" dia. flange
Pipe spool connection of riser pipe ) was found with imperfection exceeding allowable tolerance ( pls. se
attached photos ).
2. Shipment no. : JZR & TP - RISER - 08 ( 02 ) 07 of 17
3. SK EC PO no. : 12170D-PO-ME-ME700-01
4. Receiving Date : 10 March. 2017
5. Qty. Affected : 1 no.

Please clarify: What further action needed regarding the said observation.

Originator :GARY M. LERON Signature :

QC Manager(NSH):IQBAL AYOOB Signature :

Project Manager (NSH):S.AUGUSTIN PONRAJ Signature :


Answer (From):

Name : Signature :
RATION
(#EPC-9)

Job No.: 12170D


Date: 16
April 2017

Report no:0043

Reply Requested by Date:

nection )
the main flange face ( 72.5" dia. flange -
exceeding allowable tolerance ( pls. see

servation.

Date :

Date :

Date :
Date :
NASSER S. AL-HAJRI CORPORATION
JAZAN REFINERY TERMINAL PROJECT (#EPC-9)
DISCREPANCY REPORT

DR NO: Site Equipment Inspection of Riser for LP Flare 03 Trunk 01


( R-231/1 )

To: SKEC From: NSH

Telecom QC Dicipline: Mechanical

Subject : Observation on Riser pipe main flange ( Pipe spool connection )


1. During flange face serration Inspection, NSH QC observed that the main flange face ( 72.5" dia. flange
Pipe spool connection of riser pipe ) was found with imperfection exceeding allowable tolerance ( pls. se
attached photos ).
2. Shipment no. : JZR & TP - RISER - 08 ( 02 ) 03 of 17
3. SK EC PO no. : 12170D-PO-ME-ME700-01
4. Receiving Date : 10 March. 2017
5. Qty. Affected : 1 no.

Please clarify: What further action needed regarding the said observation.

Originator :GARY M. LERON Signature :

QC Manager(NSH):IQBAL AYOOB Signature :

Project Manager (NSH):S.AUGUSTIN PONRAJ Signature :


Answer (From):

Name : Signature :
RATION
(#EPC-9)

Job No.: 12170D


Date: 16
April 2017

Report no:0044

Reply Requested by Date:

nection )
the main flange face ( 72.5" dia. flange -
exceeding allowable tolerance ( pls. see

servation.

Date :

Date :

Date :
Date :
NASSER S. AL-HAJRI CORPORATION
JAZAN REFINERY TERMINAL PROJECT (#EPC-9)
DISCREPANCY REPORT

DR NO: Site Equipment Inspection of Riser for LP Flare 03


Trunk 01 ( R-231/1 )

To: SKEC From: NSH

Telecom QC Dicipline: Mechanical

Subject : Observation on Riser pipe main flange ( Pipe spool connection )


1. During site Inspection, NSH QC observed that the roller assembly of riser pipe were found out with
stuck-up roller and cannot be rotated. ( pls. see attached photos ).
2. Shipment no. : JZR & TP - RISER - 048 ( 02 ) 03 of 17
3. SK EC PO no. : 12170D-PO-ME-ME700-01
4. Receiving Date : 10 March. 2017
5. Qty. Affected : 1 no.

Please clarify: What further action needed regarding the said observation.

Originator :GARY M. LERON Signature :

QC Manager(NSH):IQBAL AYOOB Signature :

Project Manager (NSH):S.AUGUSTIN PONRAJ Signature :


Answer (From):

Name : Signature :
RATION
(#EPC-9)

Job No.: 12170D


Date: 19
April 2017

Report no:0045

Reply Requested by Date:

nection )
bly of riser pipe were found out with
.

servation.

Date :

Date :

Date :
Date :
NASSER S. AL-HAJRI CORPORATION
JAZAN REFINERY TERMINAL PROJECT (#EPC-9)
DISCREPANCY REPORT

DR NO: Site Equipment Inspection of Riser for LP Spare


Trunk 01 ( R-241/1 )

To: SKEC From: NSH

Telecom QC Dicipline: Mechanical

Subject : Observation on Riser pipe main flange ( Pipe spool connection )


1. During site Inspection, NSH QC observed that the roller assembly of riser pipe were found out with
stuck-up roller and cannot be rotated. ( pls. see attached photos ).
2. Shipment no. : JZR & TP - RISER - 048 ( 02 ) 04 of 17
3. SK EC PO no. : 12170D-PO-ME-ME700-01
4. Receiving Date : 10 March. 2017
5. Qty. Affected : 1 no.

Please clarify: What further action needed regarding the said observation.

Originator :GARY M. LERON Signature :

QC Manager(NSH):IQBAL AYOOB Signature :

Project Manager (NSH):S.AUGUSTIN PONRAJ Signature :


Answer (From):

Name : Signature :
RATION
(#EPC-9)

Job No.: 12170D


Date: 19
April 2017

Report no:0046

Reply Requested by Date:

nection )
bly of riser pipe were found out with
.

servation.

Date :

Date :

Date :
Date :
NASSER S. AL-HAJRI CORPORATION
JAZAN REFINERY TERMINAL PROJECT (#EPC-9)
DISCREPANCY REPORT

DR NO: Site Equipment Inspection of Riser for HP Spare


Trunk 03 ( R-141/3 )
To: SKEC From: NSH

Telecom QC Dicipline: Mechanical

Subject : Observation on Riser pipe main flange ( Pipe spool connection )


1. During site Inspection, NSH QC observed that the roller assembly of riser pipe were found out with
stuck-up roller and cannot be rotated. ( pls. see attached photos ).
2. Shipment no. : JZR & TP - RISER - 048 ( 02 ) 14 of 17
3. SK EC PO no. : 12170D-PO-ME-ME700-01
4. Receiving Date : 10 March. 2017
5. Qty. Affected : 1 no.

Please clarify: What further action needed regarding the said observation.

Originator :GARY M. LERON Signature :

QC Manager(NSH):IQBAL AYOOB Signature :

Project Manager (NSH):S.AUGUSTIN PONRAJ Signature :


Answer (From):

Name : Signature :
RATION
(#EPC-9)

Job No.: 12170D


Date: 19
April 2017

Report no:0047

Reply Requested by Date:

nection )
bly of riser pipe were found out with
.

servation.

Date :

Date :

Date :
Date :
NASSER S. AL-HAJRI CORPORATION
JAZAN REFINERY TERMINAL PROJECT (#EPC-9)
DISCREPANCY REPORT

DR NO: Site Equipment Inspection of Ignition and control skid for


Acid Gas Flare ( J77-U-0311 )

To: SKEC From: NSH

Telecom QC Dicipline: Mechanical

Subject : Observation on Riser Ignition and Control Skid N1 flange ( 2" dia )
1. During flange face serration Inspection, NSH QC found out that N1 flange serration ( 2" dia. flange ) w
not concentric with the flange and fit-up of gasket cannot be done properly. ( pls. see attached photos
2. Shipment no. : JZR & TP - JS - 483
3. SK EC PO no. : 12170D-PO-ME-ME700-01
4. Receiving Date : 18 March 2017
5. Qty. Affected : 1no.

Please clarify: What further action needed regarding the said observation.

Originator :GARY M. LERON Signature :

QC Manager(NSH):IQBAL AYOOB Signature :

Project Manager (NSH):S.AUGUSTIN PONRAJ Signature :


Answer (From):

Name : Signature :
RATION
(#EPC-9)

Job No.: 12170D


Date: 19
June 2017

Report no:00

Reply Requested by Date:

e ( 2" dia )
N1 flange serration ( 2" dia. flange ) was
ne properly. ( pls. see attached photos ).

servation.

Date :

Date :

Date :
Date :
NASSER S. AL-HAJRI CORPORATION
JAZAN REFINERY TERMINAL PROJECT (#EPC-9)
DISCREPANCY REPORT

DR NO: Site Equipment Inspection of Ignition and control skid for


Acid Gas Flare ( J77-U-0321 )

To: SKEC From: NSH

Telecom QC Dicipline: Mechanical

Subject : Observation on Riser Ignition and Control Skid N1 flange ( 2" dia )
1. During flange face serration Inspection, NSH QC found out that N1 flange serration ( 2" dia. flange ) w
not concentric with the flange and fit-up of gasket cannot be done properly. ( pls. see attached photos
2. Shipment no. : JZR & TP - JS - 483
3. SK EC PO no. : 12170D-PO-ME-ME700-01
4. Receiving Date : 18 March 2017
5. Qty. Affected : 1no.

Please clarify: What further action needed regarding the said observation.

Originator :GARY M. LERON Signature :

QC Manager(NSH):IQBAL AYOOB Signature :

Project Manager (NSH):S.AUGUSTIN PONRAJ Signature :


Answer (From):

Name : Signature :
RATION
(#EPC-9)

Job No.: 12170D


Date: 19
June 2017

Report no:00

Reply Requested by Date:

e ( 2" dia )
N1 flange serration ( 2" dia. flange ) was
ne properly. ( pls. see attached photos ).

servation.

Date :

Date :

Date :
Date :

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