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Semi-Hard Flexible Ebonite: Technical Data Sheet

Polycorp 1036 is a black, semi-hard flexible ebonite rubber compound made of natural and synthetic rubber. It has excellent chemical resistance up to 200°F and can be cured using autoclave, internal steam, or atmospheric steam methods. Its properties include a Shore A hardness of 85, tensile strength over 1000 psi, and 50% elongation. It is FDA compliant and suitable for applications requiring chemical resistance at elevated temperatures between 50-200°F.

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329 views2 pages

Semi-Hard Flexible Ebonite: Technical Data Sheet

Polycorp 1036 is a black, semi-hard flexible ebonite rubber compound made of natural and synthetic rubber. It has excellent chemical resistance up to 200°F and can be cured using autoclave, internal steam, or atmospheric steam methods. Its properties include a Shore A hardness of 85, tensile strength over 1000 psi, and 50% elongation. It is FDA compliant and suitable for applications requiring chemical resistance at elevated temperatures between 50-200°F.

Uploaded by

hoangvubui4632
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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TECHNICAL DATA SHEET

1036 Page 1 of 2

1036
SEMI-HARD FLEXIBLE EBONITE March 2015

Polycorp 1036 is a black 85 A durometer (35 D) combination of natural rubber and synthetic rubber
manufactured with or without soft natural rubber tie gum. It provides excellent chemical resistance at
elevated temperature. It is FDA compliant as per 21CFR177.2600. Operating temperature range is
o o
from 50°F (10 C) to 200°F (93 C)

APPLICATION NOTES: CURING:


 Skive – use closed skive construction Cure time adjustments may be required to
 Repair – Same. Refer to section 11 of application compensate for specific conditions. See Section 10
manual.
of the Application Manual for detailed instructions. All
 Cured Durometer – Shore A durometer of top
surface: 85 ± 10. Shore D durometer of top recommendations below are for lining thicknesses up
surface: 35 ± 10. to ¼”.
 Spark Test – Refer to section 13 of the Autoclave Method – 3/16” & 1/4” thickness:
Application Manual o o
3 hours @ 260 F/127 C (20 psi).

ADHESIVE NOTES: Internal Steam Method – 3/16” & 1/4” thickness: 6


See Section 6 of the Polycorp Rubber Lining Application o o
hours @ 267 F/131 C (20 psi).
Manual for specific cementing / adhesion notes.
o
For proper adhesion, temperatures must be over 60 F Atmospheric Steam Method - Up to 1/4”
o o o o o
(15 C) and must not exceed 120 F (49 C). thickness: Minimum 30 hours @ 212 F /100 C
Use adhesives in well ventilated area and always consult Lower durometer readings may result with this type
the material safety data sheet for specific precautions. cure.

Polycorp Approved
Coat
Adhesive Equivalent
st
1 Coat on Metal C-90 Primer Chemlok 289
nd
2 Coat on Metal C-91 Intermediate Chemlok 290
rd
3 Coat on Metal C-202S Tack Chemlok 286
th
4 Coat on lining C-202S Tack Chemlok 286

INNOVATION / QUALITY / SOLUTIONS / TECHNICAL SUPPORT


+1-519-846-2075 / +1-800-265-2710 / www.poly-corp.com
TECHNICAL DATA SHEET
1036 Page 2 of 2

STORAGE:
Store in a cool and dry area.
Shelf Life
o
Stored below 50 F (10oC) 180 days
o
Stored between 51 and 70 F 90 days
o
Stored between 71 and 90 F 45 days
o
Do not store above 90 F (32oC)

Depending on storage conditions it may be possible to use rubber linings beyond the recommended shelf life
however additional testing must be completed. Please contact Polycorp for recommended test procedures. A
sample of the rubber lining can also be sent back to Polycorp for verification.

Storage, handling and application methods must conform to the Polycorp Rubber Lining Application Manual.

TYPICAL PROPERTIES:
Property Value ASTM Test Method

Hardness (Face) (points) 35 D ± 10 D2240

Tensile Strength (min, psi) 1000 psi D412

Elongation at Break (min, %) 50 D412

Specific Gravity 1.18 D297

Adhesion to Metal (min, lbf/in) 25 D429


o o
Operating Temperature Range for Optimum 50°F (10 C) to 200°F (93 C) N/A
Service Life

All physical property values developed and measured using a press-cured sample sheet prepared in accordance
with ASTM D3182.

PRECAUTIONS:
 This is a hard rubber compound. Over curing will cause brittleness.
 Do not use in transport equipment. This lining may not be suitable for equipment that may be exposed to
°
extremely low temperatures. If temperatures will be below 32 F/0 ° C, contact Polycorp with all the service
conditions for a specific recommendation.

°
Cool down to 120 F/49 ° C before releasing pressure during pressure cure.
 Do not ship lined tank below 20 °F.

INNOVATION / QUALITY / SOLUTIONS / TECHNICAL SUPPORT


+1-519-846-2075 / +1-800-265-2710 / www.poly-corp.com

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