Hazop Assignment Full
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Nhut NguyenHazop Assignment Full
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Nhut NguyenHAZOP WORKSHEET
Group No: 12
Date Start Time Finish Time
April 28th 2018 11AM
Line No Description Guide Word Deviation
1 Monomer Feed None Feed Flow
More of Feed Flow
Pressure
Temperature
Less of Feed Flow
Other than Out of electricity
2 Product DischargedNone Product Flow
More of Product Flow
Pressure
Temperature
Less of Product Flow
Other than Contaminant
Part of Monomer Feed
3 Cooling Water None Flow
More of Flow
Less of Flow
Temperature
Reactor Vessel Reaction More of Temperature
Pressure
Electric Motor Stirring More of Temperature
Pressure
Secretary
Mai Phuong Quynh Le
Possible Causes
Malfunction of valve V1
Valve V1 is closed
High monomer flow
Valve 1 is widely opened
valve V1 is widely opened
Feed line is overheated
Valve V1 is significantly closed
The operations have errors
Valve V2 is closed
Monomer input flow is high, higher reaction rate
Valve V2 is closed or significant closed
Malfunction of Temperature control
Low Monomer input à low reaction rate
Coils corrosion
Excessiveness of monomer feed
Valve V3 is closed
Valve V3 is widely open
Valve V3 is closed
Thermocouple failure
Equipment failure
Power failure
Equipment failure
Power failure
Equipment failure
Power failure
Equipment failure
Power failure
Other Participating Team Members
Huynh Tram Anh Nguyen
Le Hong An Nguyen
Le Thien Ho
Nam Anh Cao
The Nhut Nguyen
Consequences/ Concern
No product discharged
No feed to reactor
Monomer poors out of product discharged line
Overfill of monomer feeds inside the reactor, potentials of explosions
and fire
Possible reactor malfunction due to over pressured
The reaction speed increases à lower cooling duty required
There are fewer reaction occurred à Low efficiency
The whole system is discontinued
No product discharged
Product from reactor is overflowed cause high pressure and may lead
to an explosion
High volume of product flow
The reactor may be malfunctioned, which cause the increase of pressur
The failure of thermocouple cause the temperature cannot be
measured correctly and the flow of cooling water is enable controled
Low volume of product
Impurity of products
Reaction conversion is decreased
The reactor is overheated cause the destruction of product
Temperature in the reactor is low which made the reaction cannot
happen efficiently
High temperature within reactor, excess heat generation
The reactor vessel is overheated
Local overheating, product deterioration
Local overheating, product deterioration
Possible reactor malfunction due to pressure build up
Possible reactor malfunction due to pressure build up
Local overheating, product deterioration
Local overheating, product deterioration
Possible reactor malfunction due to pressure build up
Possible reactor malfunction due to pressure build up
Action Required
Set up a flow indicator with alarm on Line 1
Set up a flow indicator with alarm on Line 1
Regularly maintain the valve and modify a new one if necessary
Ensure cooling water flow adequate
Set up a temperature indicator with alarm on Line 1
Regulate the valve to increase the flow rate of feed stream
Ensure the alternative power to maintain the operations
Set up a flow indicator with alarm on Line 2
Set up a pressure gauge and pressure relief valve on the reactor
Set up a flow indicator with alarm on Line 2
Monitor pressure relief valve
Monitor the temperature of product discharged and regularly maintain thermocouple
Modify the valve of input flow to increase the flow rate of monomer
Regularly maintain the system
Monitor flow indicator with alarm on line 1
Set up a safety shut-off valve on Line 1
Monitor valve V3
Monitor valve V3
Set up a temperature indicator with alarm on Line 3
Set up independent temparature measurement and temperature indicator alarm on the reactor
vessel
Set up Backup power generator
Monitor pressure relief valve
Set up Backup power generator
Regularly maintain the Electric Motor
Set up Backup power generator
Regularly maintain the Electric Motor
Set up Backup power generator
