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EB8870

This document provides test specifications for an injection pump used in a Komatsu 6D125 engine for a bulldozer. It includes details on injection timing, adjusting delivery quantity at various pump speeds and rack travels, governor adjustment, pump operation with governor, and boost compensator adjustment if applicable. Delivery quantities are to be tested between 17.8-19 cc/cylinder at 950 rpm and 23.4-24.6 cc/cylinder at 550 rpm, within a maximum spread of 1.6 cc. Governor is adjustable to control pump speed between 300-950 rpm.

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Miguel Rojas
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130 views

EB8870

This document provides test specifications for an injection pump used in a Komatsu 6D125 engine for a bulldozer. It includes details on injection timing, adjusting delivery quantity at various pump speeds and rack travels, governor adjustment, pump operation with governor, and boost compensator adjustment if applicable. Delivery quantities are to be tested between 17.8-19 cc/cylinder at 950 rpm and 23.4-24.6 cc/cylinder at 550 rpm, within a maximum spread of 1.6 cc. Governor is adjustable to control pump speed between 300-950 rpm.

Uploaded by

Miguel Rojas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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INJECTION PUMP TEST SPECIFICATIONS 190000-8870

INJECTION PUMP 190000-887# MANU-


KOMATSU
(ND-PE6NB110) FACTURER
GOVERNOR 090800-909# (RSV) ENGINE
6D125
TYPE
TIMER — VEHICLE
BULLDOZER
MODEL

1.INJECTION TIMING

1) Rotation : Counterclockwise 4) Pre-stroke : 4.65 – 4.75 mm


viewed from drive side

2) Injection Order : 1–5–3–6–2–4 5) Tappet Clearance : —

3) Injection Interval : 60° ± 30' 6) Locked Timing : —


Location

2.ADJUSTMENT OF DELIVERY QUANTITY

Test Conditions

1) Nozzle : 093400 – 0540 4) Feed Pressure : 1.6 kgf/cm 2


(DN12SD12A)

2) Nozzle Opening : 175 kgf/cm 2 5) High Pressure Pipe : ø2 x ø6 x 600 mm


Pressure

3) Test Oil : SAE J967 6) Fuel Temperature : 40 – 45 °C (104 – 113 °F)

Pump Speed (rpm) Rack Travel Number of Delivery Quantity Max. Spread in
Remarks
(mm) Strokes (cc/cyl.) Delivery (cc)
950 10.6 200 17.8 – 19.0 1.6
550 11.4 200 23.4 – 24.6 1.6
300 About 9.3 (RW 1) 500 10.0 – 12.0 1.0 Check

Overflow valve opening : 1.6 kgf/cm 2

3.ADJUSTMENT OF GOVERNOR...Refer to the right side of this sheet.

4.ADJUSTMENT OF PUMP WITH GOVERNOR OPERATION

Lever Position Pump Speed Delivery Quantity


Number of Strokes Remarks
(deg) (rpm) (cc/cyl.)
FULL 950 1000 90 – 94
550 1000 117 – 123

5. ADJUSTMENT OF TIMER N.A. : Not Applicable


Pump Speed
N.A.
(rpm)

Advance Angle
N.A.
(deg)
190000-8870

Control Speed Range : 300 – 950 rpm X = 1.5 – 2.5

6.ADJUSTMENT OF BOOST COMPENSATOR (Full lever position)

Pump Speed Boost Pressure (mmHg) RW Delivery Quantity (cc/200st)


(rpm) (mm)
N.A. N.A. N.A. N.A.

NOTE:
(1) Adjusting Lever Angle
Setting position 40° to be at vertical position.
(2) Adjusting Lever Operation
Rack travel should be 0 – 4 mm when the adjusting lever is at stop position (VH = -25° – -15°) and pump speed 0 rpm.
(3) Refer to 'ADJUSTMENT OF DELIVERY QUANTITY' fo RW 1.

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