Date Size Rev. Drawing No.

Sheet of

05/13/09 A C 1000-400-973 1 44

Stryker Endoscopy
5900 Optical Court, San Jose, CA 95138

APPROVALS DATE TITLE

DRAWN BY:

K. DOMAS 05/13/09 FloSteady Arthroscopy Pump Repair Manual

ORIGINATOR

K. DOMAS 05/13/09
SIZE REV. DOCUMENT NO. SHEET OF

A C 1000-400-973 1 44
REVISIONS REVISIONS
LTR ECN NO. DATE APPROVED LTR ECN NO. DATE APPROVED
A ECO104733 02/26/07 S/A.INFELISE
B ECO31316 04/15/09 S/K.DOMAS
C ECO31321 05/13/09 S/K.DOMAS
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E
F
G
H
J
K
L
M
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 Servicehandbuch DE

Service manual EN

Spülpumpe für die Arthroskopie

Irrigation Pump for Arthroscopy

2009/04 www.stryker.com 1000-400-973 Rev. C

 Contents

1 Safety Notes .................................................................................................................................................................... 1

1.1 Liability ..............................................................................................................................................................................................1
1.2 Certification .....................................................................................................................................................................................1
2 Before Commencing Work ..............................................................................................................................................2
2.1 Technical/Professional Requirements and Skills ..................................................................................................................2
2.2 Tools and Test Equipment ...........................................................................................................................................................2
2.3 Measuring and Additional Equipment.....................................................................................................................................3 EN
3 Device Setup .................................................................................................................................................................... 5
3.1 FLOSTEADY Pump Function Diagram ......................................................................................................................................5
3.2 Mechanical Construction of the FLOSTEADY Pump .............................................................................................................6
3.3 Cabling Plan of the FLOWSTEADY Pump .................................................................................................................................7
3.4 Plug connection UNI board..........................................................................................................................................................8
3.5 Device Front .....................................................................................................................................................................................9
3.6 Device Rear.......................................................................................................................................................................................9
4 Service Menu ...................................................................................................................................................................10
4.1 Launching the Service Menu.......................................................................................................................................................10
4.1.1 Service Menu - Pressure Sensor Calibration ..........................................................................................................................11
4.1.2 Service Menu - Inflow Speed Calibration ...............................................................................................................................12
4.1.3 Service Menu - Program Version ..............................................................................................................................................13
5 Annual Inspection............................................................................................................................................................14
5.1 Safety test.........................................................................................................................................................................................14
5.2 Damages Caused by Disinfectants, UV Rays, Etc. .................................................................................................................14
5.3 Basic Function Test ........................................................................................................................................................................15
5.4 Pressure Measuring Test..............................................................................................................................................................16
6 Maintenance.................................................................................................................................................................... 17
6.1 Checking for External Damage...................................................................................................................................................17
6.1.1 Condition of Cables .......................................................................................................................................................................17
6.1.2 Condition of Electronics Boards ................................................................................................................................................17
6.1.3 Condition of Front Panel and Case ...........................................................................................................................................17
6.1.4 Condition of Membranes and Covers ......................................................................................................................................17
6.1.5 Checking the Tube Cassette .......................................................................................................................................................17
6.1.6 Battery Condition ..........................................................................................................................................................................17
6.2 Actual Pressure Check...................................................................................................................................................................17
6.3 Safety Function Check with Overpressure..............................................................................................................................18
6.4 Wired Remote Control Check......................................................................................................................................................18
7 Replacing Components and Modules..............................................................................................................................19
7.1 General Information......................................................................................................................................................................19
7.2 Update ...............................................................................................................................................................................................19
7.3 Opening the Device .......................................................................................................................................................................20
7.4 Removing the Chassis ...................................................................................................................................................................21
7.5 Chassis A120, Cpl. .........................................................................................................................................................................22
7.6 Replacing Pressure Sensor ...........................................................................................................................................................23
7.7 Replacing the Battery Pack ..........................................................................................................................................................25
7.8 Replacing the Power Supply Unit ..............................................................................................................................................26
7.9 Replacing Mains Socket with Fuse Holder ..............................................................................................................................27
7.10 Replacing the Cassette Snap-in Mechanism ..........................................................................................................................28
7.11 Replacing the Roller Wheel .........................................................................................................................................................29
7.12 Removing the Motor .....................................................................................................................................................................30
7.13 Removing the UNI Board..............................................................................................................................................................31
7.14 Removing the LCD Touch Panel..................................................................................................................................................32
8 Error and Warning Messages .......................................................................................................................................... 33
8.1 Calibration Error Codes.................................................................................................................................................................34
9 Spare Parts List ................................................................................................................................................................35
10 Technical Data .................................................................................................................................................................36
11 Service and Checklist ....................................................................................................................................................... 37
 Safety Notes

1 Safety Notes
1.1 Liability
Device and accessories have been carefully inspected at the factory before
shipping. However, the manufacturer is only liable for safety and reliability as
well as functionality if all inspections and repairs have been performed by
authorized technicians and if the device and the accessories are used only as EN
intended.

All maintenance and repair tasks as well as any modifications are to be

performed only by personnel or technicians authorized by the manufacturer. The
power supply has to be installed in compliance with DIN/IEC.
WARNING

An authorized service technician has to inspect and service the device every two
years to ensure the safety and functionality of the unit. If the service interval is
not maintained, the manufacturer does not assume any liability for the
functional safety of the device.

Authorized service technicians are only trained and certified by the

manufacturer. The manufacturer is not liable for direct or consequential damage
and the warranty is null and void if:

• the device or the accessories are used improperly,

• the instructions and rules in the manual are not adhered to,
• the device or the accessories are improperly prepared or maintained;
• unauthorized persons perform repairs, adjustments, or alterations on the
device or accessories;
• the prescribed inspection and maintenance schedules are not adhered to.

Service and maintenance of the device and its accessories has to be carried out
as per instructions to ensure a safe operation of the device. Test and check
function and completeness of the device after every service or maintenance
activity to ensure the safety of the patient and user/operator are not affected or
diminished in any way. Factory-new and repaired products must be prepared and
tested according to the manual prior to use.

1.2 Certification
The operator of the device has to receive a certificate from the service technician
stating the type and scope of the performed service or maintenance tasks. This
certificate has to list the date of the service or maintenance task as well as the
company and signature. Please use the maintenance and checklist enclosed in
back of the service manual.

1
 Before Commencing Work

2 Before Commencing Work

Environmental conditions Please familiarize yourself with the safety notes listed in the enclosed device
manual as well as local safety rules and regulations before commencing any
work.

• The ambient temperature must be between 10°C and 40°C.

EN • The relative humidity must be between 30% and 75%.
• Place the device on a level surface in a dry environment.
• Before operating the device, make sure the installation area is free of materials
subject to or the cause of electrostatic electricity, e.g., floor coverings.

2.1 Technical/Professional Requirements and Skills

All service tasks such as safety inspections (SI), maintenance, and repair work
must be performed by personnel trained and authorized by Stryker.

The following is required:

• Knowledge of all safety-relevant rules and regulations necessary to operate

arthroscopic devices.
• Knowledge of the current technical developments and the software status.
• Knowledge of electro-technical and electronic devices and processes.
• Knowledge about the use of electrical test and measurement equipment.
• Good mechanical skills.
• Service technician certificate

2.2 Tools and Test Equipment

Required Measuring Instruments/Tools The following tools and measuring instruments should be kept readily available:

• Multimeter: Voltage up to 1000 V AC/DC, electric current 10 A, with ohmmeter

and continuity tester
• Warm air blower
• ESD protective mat, antistatic wristband, cable
• Serial 9-pin 1:1 PC cable
• Commercial grade screw retention (e.g., Loctite 221)
• Safety test measuring instruments/tools
• Screwdrivers: 2x Philips (size 1+ 2)
• Socket wrench M3
• Socket wrench M4
• Socket wrench M5
• Original cassette tube set
• Test tube set with cassette
• Test cassette with all removed tubes
• 1 laboratory beaker with 1.0 l scaling
• 2 Fluid bags
• stopwatch
• Wrenches: WS 7, WS13, WS24
• Allen wrench: WS2, WS 2.5, WS 3, WS 5
• Manometer 0-300 mm Hg
• Side nippers: small
• Silicone adhesive 734
• Device manual
• Service manual
• Laptop with Internet connection
• Medical Product Brochure (MPB)*

*localized

2
 Before Commencing Work

2.3 Measuring and Additional Equipment

The following additional equipment, supplemental tools, test tools/resources, Supplemental resources
and measurement instruments are required to perform the service and
maintenance routines described in this manual. Make sure that the
measurement equipment and tools are calibrated and in perfect working order
before starting any maintenance tasks.
EN
• Manometer, 0-300 mm Hg measuring range
• Silicone tube 4 x 1.7 mm
• Original tube set
• Test cassette, specially prepared (Fig. 2-1)
• Test tools for calibration (Fig. 2-2)
• Laboratory beaker with 1.0 l scaling
• Fluid bags
• Sensor holder (Fig. 7-7 Positioning the sensor holder, page 23)
Fig. 2-1 depicts a specially prepared test cassette for the pressure test of the Test cassette with manometer and
pump. The tube has a length of 200 mm. hand-operated bellows
Fig. 2-1 Test cassette
(1) Tube cut off and clamped off
(2) Manometer 0-300 mm Hg
(3) Pressure drain screw
(4) Hand-operated bellows

(1)

(2)
(3)

(4)

Test tube set with pressure calibrator

Fig. 2-2 depicts a specially prepared test tube set to calibrate the pump. The tube
has a length of 200 mm.
Fig. 2-2 Test tools/test tube set

(2) (3) (4) (1) Tube cut off and clamped off

(2) Tube cassette

(3) Pressure display
(4) Pressure calibrator
SAMPL
E

(1)

3
 Before Commencing Work

Pressure calibrator specification The device must be calibrated in a retraceable manner and must be listed as a
test tool/resource by the user/operator. Calibration and display should be in mm
Hg to avoid having to convert values.

Measurement range: At least 350 mm Hg, (max. 800 mm Hg, to avoid sensor
defects caused by incorrect operation)
EN Measuring <0.5% referring to 250 mm Hg (approx. 1 mm Hg)
uncertainty:
Temperature effect: <0.02%/K in temp. range of 10-40 degrees Celsius
Long-time stability: <0.2% referring to 250 mm Hg/year (0.5 mm Hg)
Resolution (display): 0.05% referring to 250 mm Hg (approx. 0.1 mm Hg)
Connections/ports: Suitable for Stryker tubes (possibly adapter,
depending on measuring setup)

4
 Device Setup

3 Device Setup
3.1 FLOSTEADY Pump Function Diagram

(1) (2) (3) (4) (5) (6) EN

p1

M1 N +

ELECTRONIC

0000

(11) (10) (9) (8) (7)

(1) Pump motor (9) Touch panel

(2) Speed measurement (10) Keyboard
(3) Pressure sensor (11) RS232 service interface
(4) Det. = correctly inserted tube cassette
(5) Remote control
(6) Battery
(7) Standby
(8) Signal transmitter

5
 Device Setup

3.2 Mechanical Construction of the FLOSTEADY Pump

(3)

(7)
(6)
EN (5)
(4)
(3)

(8)

(3)

(6)

(6)
(9)

(2) (1) (10)

Fig. 3-1 Mechanical structure

No. Designation
(1) Faceplate
(2) Control foil
(3) Sealing kit
(4) Touch panel
(5) UNI board
(6) Plastic connector screw 3x10 DIN7981
(7) Chassis cpl.
(8) Battery pack
(9) U-shaped washer 3.2 DIN125 VA
(10) Reflective light barrier

6
 Device Setup

3.3 Cabling Plan of the FLOWSTEADY Pump

BLACK
NET EN
BLACK

BLACK

BLUE
RED

BATTERY

GREEN
RED
YELLOW
BLACK

YELLOW
RED
RED
GREEN
BLACK
BLACK

REFLECTIVE MODE PHOTOELECTRIC SENSOR

7
 Device Setup

3.4 Plug connection UNI board

Fig. 3-2 Plug connection UNI board

(1) (1) Cable leading to motor
(2) Cable leading to service interface
EN (3) Cable leading to remote control
socket

(3)

A
(2)

(4)
Fig. 3-3 Detail A: Plug connections
A UNI board
(4) Cable leading to pressure sensor
(5) Cable leading to battery
(8)
(6) Cable leading to control membrane
(5)
(7) Cable leading to power supply unit
(8) Cable leading to light barrier

(6)

(7)

8
 Device Setup

3.5 Device Front

Fig. 3-4 Elements at device front
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (1) Touch panel
(2) Function field: Decrease pressure
(3) Nominal pressure display EN
(4) Function field: Increase pressure

(11) (5) Function display/Messages

(12) (6) Actual pressure display (bar graph)

(13) (7) Battery status display

(14) (8) Function field: Decrease flow

(20)
(9) Max. flow rate display
(19)
(10) Function field: Increase flow

(15) (11) Function field: "Turbo"

(18)
(12) Function field: "Wash"
(16)
(13) START/STOP key
(17)
(14) Menu key
(15) Tube cassette
(16) Tube lead-through to the fluid bags
(17) Tube lead-through to instrument
(18) Mains voltage LED
(19) STANDBY key
(20) Function field: Joint type

3.6 Device Rear

Fig. 3-5 Elements at device rear
(1) (1) Service interface (covered)

(2) (2) Clamp

(3) Toggle screw
(3) (4) Remote control socket
(5) Fuse holder
(6) Mains socket
(4)

(5)

(6)

9
 Service Menu

4 Service Menu
4.1 Launching the Service Menu
• Use the service menu to calibrate the device.
• Use the keys below the LED display or the touch panel to input data.
• Confirm (Enter) with the (Enter) key.
EN • To switch from one menu item to the next or the previous item, use the (&/%) keys.
• To exit the menu level (Esc), press the (ESC) key.

Display depicts:
Turn device on with switch (I)
Device check

Display depicts:
Press the (MENU) key
User menu

Display depicts:
Press the (%) key Service menu

Display depicts:
Press the (Enter) key to confirm Service code
0

Display depicts:
Press the (%) key Service code
1

Display depicts:
Press the (Enter) key 3x Service code
1000

Continued on next page

10
 Service Menu

4.1.1 Service Menu - Pressure Sensor Calibration

A table listing a summary of possible errors that may occur during calibration is provided in chapter 8.1 Calibration Error Codes,
page 34.

EN

Continued from previous

page

Display depicts:
Pressure sensor calibration

OR additional menus with (%) key

Carefully insert the test tube

Press the (Enter) key to confirm cassette

Display depicts:
Adjust pressure 0
Digits PMS......

Display depicts:
Press the (Enter) key to confirm Adjust pressure 270
Digits PMS......

Set a pressure of Display depicts:

270 mm Hg and confirm with the Adjust pressure 180
(Enter) key Digits PMS......

Set a pressure of Display depicts:

180 mm Hg and confirm with the Adjust pressure 90
(Enter) key Digits PMS......

Set a pressure of
Display depicts:
90 mm Hg and confirm with the Calibration success
(Enter) key

Press the (Enter) key and remove Press the (%) key to access the
the tube cassette next menu

Continued on next page Continued on next page

11
 Service Menu

4.1.2 Service Menu - Inflow Speed Calibration

A table listing a summary of possible errors that may occur during calibration is provided in chapter 8.1 Calibration Error Codes,
page 34.

EN

Continued from previous

page OR
Additional menus with (%) key

Display depicts:
Inflow speed calibration Press the (Enter) key

Display depicts: Display depicts:

Please wait Adjust flow
Check the direction of rotation: left Insert now the test cassette with
tubing completely removed.

Display depicts: Press the (Enter) key

rpm 800+/-20

Display depicts: Press the (Enter) key

Calibration success Press the (%) key

Display depicts:
Program version Press the (Enter) key

Display depicts:
Program version Press the (%) key
XP1 BAM 000X 0000

Display depicts:
Program version Press the (%) key
XP1 MAM 000X 0000

Continued on next page Continued on next page

12
 Service Menu

4.1.3 Service Menu - Program Version

Continued from previous EN

page

Display depicts:
Program version Press the (Enter) key
XP1 IOM 000X 0000

Display depicts:
Program version Press the (%) key

Display depicts:
Display depicts: Customer version
Customer version XP1 BAM 0xx xx

Display depicts:
Press the (%) key Customer version
XP1 MAM 0xx xx

Display depicts:
Press the (%) key Customer version
XP1 IOM 0xx xx

To open the start menu press the

Exit key 3x

13
 Annual Inspection

5 Annual Inspection
The annual inspection includes the following tests:

• Safety test
• Basic function test
• Pressure measuring test
EN • Pressure sensor test

The following chapters describe how to carry out these tests. An inspection tag
attached to the bottom of the device documents this inspection.

5.1 Safety test

A safety test has to be carried out by a trained technician within the scope of the
annual inspection.

Visual inspection 1. Perform a visual inspection. Of particular importance is that

•the fuse corresponds with the specifications indicated by the manufacturer,
•labels and stickers on device are legible,
•the mechanical condition of the device allows for its safe use,
•the device is clean to ensure proper and safe functionality.
Measuring insulation resistance 2. Measure the insulation resistance with 500-700 V DC. The min. value is
50 MΩ. The electric strength with high voltage cannot be measured.

5.2 Damages Caused by Disinfectants, UV Rays, Etc.

Disinfectants applied within the operating room as well as the ozone released
when using UV emitting devices may alter the surfaces of the device
components. This requires conducting the following inspections:

At cables

Check all cables for any damage and proper fit. Replace any cable(s) suspected of
insufficient insulation, lack of contact, and brittleness.

At electronics boards

To ensure the safety of the device, replace any boards showing corrosion or other
damage at contact or soldering points.

At faceplate and case

Check faceplate and case for damage. Check for function and safety
impairments. Check control panels and displays for proper function.

14
 Annual Inspection

5.3 Basic Function Test

A basic function test checks the displays, keys, and performance of the device. For
this test, you will need the following:

• the disposable cassette tube set

• a fluid bag (3 l)
• stopwatch
EN
• one 1-liter measuring cup (100 ml scaling)
Fig. 5-1 Setup of basic function test -
output

1 m / 39,37 inch

1. Switch device on. Wait until the device check has finished.
2. Insert the cassette.
3. Suspend fluid bag at a height illustrated in Fig. 5-1 and connect bag with
irrigation tube.
4. Immerse the end with the Luer lock into the measuring cup.
5. Select a joint.
6. Set the nominal values:
Nominal pressure 150 mm Hg
Max. flow 1 l/min
7. Press the START/STOP key; the arrow starts to rotate.
8. Wait until the tube set is filled and a red dot appears in the rotating arrow.
9. Clamp off the instrument tube end in the measuring cup without stopping
the pump.
10. Empty the measuring cup.
11. Release the tube end. The pump is running.
12. Press the START/STOP key after 1 min. The measuring cup then contains
approx. 1l (±10%) of fluid.

The basic function test has been successfully completed once these values have
been reached.

15
 Annual Inspection

5.4 Pressure Measuring Test

The layout and setup of the test is depicted in Fig. 5-2.

Fig. 5-2 Setup of pressure measuring test

EN

The pressure test checks the pressure chamber, the pressure sensor, and the
pressure measuring to ensure all elements are functioning properly. This test
requires the complete cassette tube set and a container filled with water.

The height of the water column (hydrostatic pressure) is used for measuring and
then converted to mm mercury column (mm Hg). The height of the water column
above the pressure chamber has to match the value of the actual pressure
display after conversion.

Conversion formula: p (cm H2O) x 0.74 = p (mm Hg)

1. Hold the instrument tube into a container filled with water.

2. Set the nominal values:
Nominal pressure 50 mm Hg
Max. flow 1 l/min
3. Start pump.
Caution: The tube set behind the roller wheel must be filled completely with
fluid.
4. Stop the pump.
5. The actual pressure display (bar graph) shows approx. 0 mm Hg.
6. Hold the instrument tube at a level of approx. 67.5 cm above the cassette.
Make sure the tube segment between this point and the cassette is
completely filled with fluid. Also make sure that none of the tube is higher
than the indicated value.
7. The height of the water column is used to calculate the generated hydrostatic
(water) pressure according to 67.5 cm H2O x 0.74 = 50 mm Hg.
8. The actual pressure display has to depict approx. 50 mm Hg (±10 mm Hg).
9. When varying the height of the tube set above the cartridge, the actual
pressure display changes accordingly.

The test of the pressure measurement is successfully completed when the values
of the actual pressure display correspond to those of the converted water column
height.

16
 Maintenance

6 Maintenance
This device has to be serviced every year. This chapter describes the service and Performing maintenance tasks
maintenance tasks to be performed. First, carry out the safety test according to
5.1 Safety test, page 14 followed by the basic function test according to 5.3 Basic
Function Test, page 15. Use the maintenance and checklist included in the back
of this service manual to log the individual inspection steps performed.
EN
6.1 Checking for External Damage
Disinfectants used within the operating room as well as the ozone released when
using UV-emitting devices may alter the surfaces of the device components. This
thus requires conducting the following visual inspections on a regular basis:

6.1.1 Condition of Cables

Check all cables inside of the device for any damage and proper fit. Replace any
cable(s) suspected of insufficient insulation, lack of contact, or brittleness.

6.1.2 Condition of Electronics Boards

To ensure the safety of the device, replace any boards showing corrosion or other
damage at contact or soldering points.

6.1.3 Condition of Front Panel and Case

Check front plate and case for any damage. Check for function and safety
impairments. Check control panel, touch panel, and LED for proper function.

6.1.4 Condition of Membranes and Covers

The membrane of the pressure sensor must be intact and free of any damage.
This part must be replaced immediately if damage such as cracks or holes are
detected in the membrane during the visual inspection.

6.1.5 Checking the Tube Cassette

Use the test tube set to check fit and position of the cassette inside of the pump. The
cassette must be easy to insert and remove.

6.1.6 Battery Condition

Check the battery inside of the device for damage and leaking battery acid. The
battery must be replaced if the operation time while running on battery power is
severely limited!

6.2 Actual Pressure Check

1. Switch device on.
2. Insert the test tube set (see Fig. 2-1 page 3).
3. Use the hand-operated bellows to generate a consecutive pressure of 50 and
100 mm Hg at the manometer of the test tube set.
4. The values between manometer and actual display may differ from one
another by no more than ±5 mm Hg.

Greater deviations have to be corrected by recalibrating the device (see 4.1.1

Service Menu - Pressure Sensor Calibration, page 11). If the device does not
function properly after the recalibration, the UNI PCB (see Fig. 7-12 page 27)
and/or the pressure sensor must be replaced.

17
 Maintenance

6.3 Safety Function Check with Overpressure

1. Switch device on.
2. Connect the cassette tube set (see Fig. 2-2 page 3).
3. Select a nominal pressure of 100 mm Hg and amax. flow of 0.25 l/min.
4. Press the Start/Stop key.
5. The pump roller wheel must start.
EN 6. Increase the pressure to 150 mm Hg.
7. The roller wheel has to rotate backwards no later than 5 seconds after
generating the indicated pressure to reduce the overpressure.
8. Increase the pressure to 260 mm Hg.
9. The displays will show Critical overpressure after approx. 5 seconds,
•The pressure display flashes
•The roller wheel stops
•An audible warning signal is emitted
10. Press the Start/Stop key again and remove the pressure to end the test.

The device has to be recalibrated if the acoustic warning signal is emitted too early
or not all (see 4.1.1 Service Menu - Pressure Sensor Calibration, page 11). If the
device does not function properly after the recalibration, the A119 UNI PCB and/or
the pressure sensor must be replaced.

6.4 Wired Remote Control Check

1. Connect wired remote control to connection socket (10) at the rear of the
device (see Fig. 3-5 page 9).
2. The functions Pressure, Flow, Wash or Turbo and Start/Stop have to be
functional via the remote control.
Fig. 6-1 Wired remote control B02
(1) Increasing and decreasing nominal
(2)
pressure
(2) Increasing and decreasing max. flow (3)
(3) Start/stop key
(4) "Wash" key/"Turbo" key (4)

(1)

The wired remote control and/or the UNI PCB must be replaced if these functions
cannot be performed with the wired remote control.

18
 Replacing Components and Modules

7 Replacing Components and Modules

7.1 General Information
Replace a module or component immediately if device tests reveal a defect or if
you are unsure whether a component or module is functioning properly.

EN
Always use an antistatic (ESD) mat and cuff when replacing electronic modules,
components, or parts.
NOTE

A list of available spare parts is included in the back of this manual in chapter 9
Spare Parts List, page 35. The following describes how to replace these
components. Always perform all safety and function tests after replacing a
component or part.

The following components can be replaced in case of malfunction:

• Battery
• Power unit
• Mains socket (with cable)
• Cassette snap-in mechanism
• Roller wheel
• Motor
• UNI board
• Fuse (not described)
• Clamp (not described)
• LCD touch panel
• Sealing kit
• Pressure sensor
• Chassis plate

7.2 Update
Connect the interface with a PC using a serial 9-pin 1:1 cable (serial - USB) and go
to the following Internet Website:

www.womservice.com

Read the update instructions on this page first and then carry out the indicated
steps!

Fig. 7-1 Service interface at device rear

(1) (1) Service interface

19
 Replacing Components and Modules

7.3 Opening the Device

Fig. 7-2 Sequence for opening the device
(1) Toggle screw
(2) (2)
(2) 4x screws M4x40 DIN7985

EN (1)

(2) (2)

Disconnect device from power supply.

DANGER

You need a crosstip (Phillips) screwdriver size 2 to open the device. Follow the
steps depicted in Fig. 7-2:

1. Place the pump front side down onto an antistatic mat or cover.
2. Use your hand to unscrew the toggle screw (1) counterclockwise.
3. Use the Phillips screwdriver to remove the 4 screws in the case (2).
4. Carefully remove case by pulling up.

Follow these steps in reverse for assembly.

The device is always energized (current-carrying) due to the battery pack! To avoid
electrical shock, always disconnect the plug-type connection to the battery pack
inside of the device before commencing any work.
WARNING

20
 Replacing Components and Modules

7.4 Removing the Chassis

In addition to the UNI board and the light barrier board, the chassis also features
all components and modules of the device.

The chassis must be removed for almost all replacement work performed on the
device.
EN
Disconnect device from power supply.
DANGER
1. Open the device as described in chapter 7.3, page 20.
2. Unscrew the screws of the mains socket and lift it up by approx. 2 cm.
3. Remove from the board the electronic plug connector for battery, power
supply, motor, and pressure sensors.
4. Open Velcro closure and remove battery from holding bracket.
Fig. 7-3 Cable connections
(1) Power supply 18 V plug-type
connector
(2) Battery pack plug-type connector
(3) Pressure sensor plug-type connector
(4) Motor plug-type connector

(1)

(2)

(3)

(4)

Detail

(1) (2) (4)

5. Use a Phillips screwdriver (size 1) to remove the five fastening screws.

6. Carefully lift out the chassis.
7. Now you are able to remove from the board the plug-type connectors for the
service interface and remote control (see Fig. 7-4 Chassis, top view, page 22,
(3), (4)).

21
 Replacing Components and Modules

8. Follow these steps in reverse for assembly.

Fig. 7-4 Chassis, top view
(1) 4x screws 3x10 DIN7981
(2) 1x screw 3x10 DIN7981 and
U-shaped washer 3.2 DIN125
EN (3) Plug-type connector for SRV
service interface (2)
(4) Plug-type connector for remote
control (1) (3) (1)

(4)

7.5 Chassis A120, Cpl.

Fig. 7-5 Chassis
(1) 2x screws M4x6 DIN7985 VA (1)
(2) Motor for pump
(3) Chassis plate
(4) 4x screws M4x8 DIN7985 (2)
(5) 2x distancing sleeves M3x7 AL
(3)
(6) KAB UL200 UNI-SRV + set of
bolts + cover cap + 2 screws (4)
4-40x3/16 DIN7985
(7) Pipe bracket A120 (5)
(6)
(8) KAB A120 remote (22)
(7)
(9) Spacer bolt M3x20
(10) 2x screws M3x8 DIN966 (21)
(8)
(11) Mains socket, cpl.
(9)
(12) Sensor bracket
(13) 2x screws M3x8 DIN965
(14) 2x spacers M3/WS6 x7mm (10)
(15) Cassette snap-in mechanism
(16) 2x screws M4x8 DIN965 VA (11)
(17) Roller wheel
(12)
(18) Silicone tube 12x3 l=25mm (20)
(19) Sleeve for motor shaft (13)
(19)
(20) Power unit (14)
(15) (16) (17) (18)
(21) 2x nuts M4 DIN985
(22) Insulating foil

22
 Replacing Components and Modules

7.6 Replacing Pressure Sensor

1. Open the device as described in chapter 7.3, page 20.
2. Unscrew the screws of the mains socket (1) and lift it up by approx. 2 cm (see
Fig. 7-6).
Fig. 7-6 Remove the plug connection of
(1) the pressure sensor
(1) Mains socket
EN
(2) Plug connection ST6/Cable leading
pressure sensor

(2)

3. Remove the plug connector ST6 (2) from the board.

4. Carefully remove the sensor holder (3) from the front of the device (see Fig.
7-7). Press the sensor holder (3) firmly in axial direction and onto the sensor
socket until the brass nose (4) snaps into place.
Fig. 7-7 Positioning the sensor holder
See chapter 9 Spare Parts List, page 35 for the order number. (3) Sensor holder
(4) Brass nose

(3)

(4)

(3)

(4)

23
 Replacing Components and Modules

5. Hold the sensor holder (6) firmly with your right hand (see Fig. 7-8
Removing sensor sleeve, page 24). Use your left hand to unscrew the sensor
sleeve (5) from the chassis using a socket wrench size SW24.
Fig. 7-8 Removing sensor sleeve
(5)
(5) Sensor sleeve

EN (6) Sensor holder

(6)

6. Unscrew the sensor sleeve (7) from the sensor socket (9) by turning
counterclockwise (see Fig. 7-9). Make sure the spring (8) is under tension.
Fig. 7-9 Removing the pressure sensor
(7) (8) (9)
(7) Sensor sleeve
(8) Spring
(9) Sensor socket with pressure sensor

7. Remove the pressure sensor from the sensor socket (9) by pulling towards
the rear.
8. Follow these steps in reverse to install a (new) pressure sensors.

The following tests must be performed after installing a (new) pressure sensor:

• Safety test (see chapter 5.1 Safety test, page 14)

• Function test

24
 Replacing Components and Modules

7.7 Replacing the Battery Pack

1. Open the device as described in chapter 7.3, page 20.
2. Open Velcro closure and cable tie at ferrite core and remove battery from
holding bracket.
3. Remove the electrical plug-type connector from the board.
4. Dispose of the old battery in accordance with the rules and regulations of
your country.
EN
5. Follow these steps in reverse to install the new battery.
6. Re-close the device.
7. Perform the following tests:
• Safety Test
• Function test
Fig. 7-10 Battery
(1) Battery pack

(1)

25
 Replacing Components and Modules

7.8 Replacing the Power Supply Unit

If the power supply unit and/or the fuses fail or malfunction repeatedly, the
components have to be replaced (see Fig. 7-11 Position of power supply unit,
page 26).
Fig. 7-11 Position of power supply unit
(1) Mains voltage cable, plug-type (1)
EN connector
(2) Supply voltage 18V cable plug-type
connector
(3) 2x fastening nuts M3 DIN985
(4) 2x board brackets

(4) (3) (2)

Disconnect device from power supply.

DANGER
5. Open the device as described in chapter 7.3, page 20.
6. Remove chassis from front as described in chapter 7.4 Removing the Chassis,
page 21.
7. Remove cassette snap-in mechanism as described in chapter 7.10 Replacing
the Cassette Snap-in Mechanism, page 28.
8. Detach roller wheel as described in chapter 7.11 Replacing the Roller Wheel,
page 29.
9. Detach motor as described in chapter 7.12 Removing the Motor, page 30.
10. Remove the electrical plug-type connectors (1) and (2) at facing sides of the
power supply unit (see Fig. 7-11 Position of power supply unit, page 26).
11. Use a WS 5.5 socket wrench to unscrew two fastening nuts (3) from the stud
bolts. Also open the two board holding brackets and remove the power
supply unit.
12. Follow these steps in reverse for assembly.

The following tests must be performed after installing a new power supply unit:

• Connect to the power supply and turn on device.

• Use a multimeter to check the voltage of the power supply unit at input (1)
(100-240 V~) and output (2) (18 V=) (see Fig. 7-11 Position of power supply
unit, page 26).
• Perform the safety test as described in chapter 5.1 Safety test, page 14.

26
 Replacing Components and Modules

7.9 Replacing Mains Socket with Fuse Holder

If the mains socket is damaged or malfunctions, the component has to be
replaced in its entirety.
Fig. 7-12 Position of mains socket
(1) (1) Fuse drawer
(2)
(2) Chassis
EN
(3) Fastening screws for
Mains socket

(3)

(3)

Disconnect device from power supply.

DANGER
1. Open the device as described in chapter 7.3, page 20.
2. Loosen the two fastening screws of the mains socket and pull the plug a little
towards the back. Remove the plug-type connector (3) from the power
supply unit and remove mains socket.
3. Follow these steps in reverse for assembly.

The following tests must be performed after installing a new mains socket with
fuse holder:

• Turn on device and perform function test.

• Safety test (see chapter 5.1 Safety test, page 14).

27
 Replacing Components and Modules

7.10 Replacing the Cassette Snap-in Mechanism

Disconnect device from power supply.

DANGER
1. Open the device as described in chapter 7.3, page 20.
EN 2. Place the device on its side with the pressure sensor (1) pointing up (see Fig.
7-13). Insert a suitable tube (4) (or tube section) firmly onto the contact
spring (3) of the cassette snap-in mechanism (2).
Fig. 7-13 Replacing cassette snap-in
mechanism
(1) Pressure sensor (1)

(2) Cassette snap-in mechanism

(3) Contact spring cassette snap-in
mechanism

(2)

(3)

(4)

3. Unscrew the 2 fastening screws (5) from the cassette snap-in mechanism at
the rear of the device (see Fig. 7-14).
Fig. 7-14 Removing the snap-in
mechanism
(5) 2x fastening screws

(5)

4. Pull the tube (4) and the cassette snap-in mechanism out off (2) the device
case (see Fig. 7-13).
5. Follow these steps in reverse for assembly.

The following tests must be performed after installing a (new) cassette snap-in
mechanism:

• Cassette snap-in mechanism function test

• Safety test (see chapter 5.1 Safety test, page 14)

28
 Replacing Components and Modules

7.11 Replacing the Roller Wheel

Make sure the device is physically disconnected from the power supply.

WARNING
1. Open the device as described in chapter 7.3, page 20.
2. Remove chassis from front as described in chapter 7.4 Removing the Chassis, EN
page 21.
3. Remove cassette snap-in mechanism as described in chapter 7.10 Replacing
the Cassette Snap-in Mechanism, page 28.
The roller wheel is affixed with a grub screw. For safety reasons, this grub screw is
held securely in place with a liquid screw-locking compound (e.g. Loctite 221).

To remove the roller wheel, this compound has to be warmed in order to prevent
damage to the grub screw (this might require 100 degrees Celsius or more).
WARNING

Fig. 7-15 Removing roller wheel

(1) Roller wheel
(2) Grub screw

(1)

(2)

3. Carefully warm roller wheel (1) in the area of the screw using a hot air blower
until the grub screw (2) is removed easily with an Allen wrench.
4. Pull roller wheel (1) off its axis and replace with new roller wheel.
5. Make sure the spacer sleeve is mounted on the motor shaft.
6. Use Loctite 221 on the grub screw before screwing into the roller wheel.
Insert grub screw right away and tighten firmly.

The following test must be performed after replacing the roller wheel:

• Function test

29
 Replacing Components and Modules

7.12 Removing the Motor

Fig. 7-16 Uninstalling/installing motor
(1) Chassis plate
(2) Motor (1)
(3) 2x screws M4x6 DIN7985
EN
(4) Chassis plate
(5) 2x screws M4x8 DIN965
(2)
(6) Motor

(3)

(3)

(4)

(5)

(6)

Disconnect device from power supply.

DANGER
1. Open the device as described in chapter 7.3, page 20.
2. Remove chassis as described in chapter 7.4, page 21.
3. Remove roller wheel as described in chapter 7.11, page 29.
4. Open cable ties at motor ferrite core.
5. Use the crosstip screwdriver size 2 to remove the 4 fastening screws (3) and
(5) of the motor (see Fig. 7-16).
6. Install the new motor and reattach all fasteners and cable connections.

The following tests have to be performed after installing a new motor:

• Electrical safety tests

• Function test

30
 Replacing Components and Modules

7.13 Removing the UNI Board

Fig. 7-17 Uninstalling/installing the UNI

board
(1) (1) Flat ribbon cable for keyboard
(2) Board plug for reflective light barrier EN
(3) 4x screws 3x10 DIN7981

(2)

(3)

Disconnect device from power supply.

DANGER
1. Open the device as described in chapter 7.3, page 20.
2. Remove chassis as described in chapter 7.4, page 21.
3. Pull flat ribbon cable for keyboard (1).
4. Remove plug-type connector of the reflective light barrier board (2).
5. Unscrew the 4 screws (3) from the board.
6. Carefully remove the board and detach the flat ribbon cable of the keyboard
foil from the plug-type connector on the UNI board.
7. Follow these steps in reverse for assembly. Check the layout of the plug-type
connectors (see chapter 3.4 Plug connection UNI board, page 8).

The following tests must be performed after installing a new UNI board:

• Update
• Electrical safety tests
• Basic function test

31
 Replacing Components and Modules

7.14 Removing the LCD Touch Panel

EN

Disconnect device from power supply.

DANGER
1. Open the device as described in chapter 7.3, page 20.
2. Remove chassis as described in chapter 7.4 Removing the Chassis, page 21.
3. Remove board as described in chapter 7.13 Removing the UNI Board,
page 31.
4. Carefully lift up the display from the plug base of the board.

Follow these steps in reverse for assembly.

The following tests must be performed after installing a new LCD touch panel:

• Electrical safety test

• Basic function test

32
 Error and Warning Messages

8 Error and Warning Messages

Error message Cause Troubleshooting

Display turns off • Communication error • Check cable/plug/board and

• Incompatible software versions on the modules replace if necessary
1 x acoustic signal, cyclical (software updates incomplete) • Reload software EN
Device defective/call • Board, plug, cable defective • Check plug, cables, boards and
service/electronics defective • Checksum error of the program memory or an replace if necessary
EEPROM • Reload software
2x acoustic signals, cyclical

Device defective/call • •Pressure sensor exceeds max. permissible • Replace sensor

service/sensor defective limits

3 acoustic signal, cyclical

Device defective/call • Motor blocked, defective, or not connected • Check roller wheel, must rotate
service/motor defective • Roller wheel defective • Check motor connection cable
• Impulse transmitter defective • Replace motor
• Board defective • Check plug, cable and board
5 acoustic signal, cyclical • Check board and replace if
necessary

Device defective/call • Keyboard defective • Connect/replace keyboard

service/keyboard defective • Keyboard not connected • Replace main board
• Main board defective
9 acoustic signal, cyclical

Device defective/call • Sensor/actuator not calibrated • Calibrate sensor/actuator

service/calibration error

10 acoustic signal, cyclical

Warning Messages Cause Troubleshooting

Insert tube set • Attempted device start without inserted or • Insert tube set correctly
improperly inserted tube set • Realign pump head with reference
3x short beep centering block

Critical overpressure • Safety threshold for pressure exceeded • Reduce pressure. The pump starts
automatically with the preset
Actual pressure display values once the pressure has been
flashes reduced below the critical
threshold value.
1x acoustic signal,
continuous

Remove tube set • Device was switched on with disposable tube set • Remove tube set from pump head
inserted, which is the reason the sensor could Restart the device without inserted
not be checked. disposable tube set

33
 Error and Warning Messages

8.1 Calibration Error Codes

The following error codes may occur during calibration:

Error message calibration pressure sensor: Error symptoms

EN Error code 14 Calibrated pressure value too low

Error code 24 Calibrated pressure value too high

Error message calibration inflow speed (speed of rotation):

Error code 51 Motor offset value too low

Error code 52 Motor offset value too high

Error code 61 Characteristic motor curve too flat

Error code 62 Characteristic motor curve too steep

34
 Spare Parts List

9 Spare Parts List

Article No. Designation

105-207-635 Motor, cpl.
105-202-785 Roller wheel, cpl.
105-207-637 Switching power supply
EN
105-207-638 Mains socket
105-207-639 Cassette snap-in mechanism
105-207-640 UNI board
105-210-749 LCD touch display
105-207-641 Sealing kit
105-207-642 Fuse
105-207-645 Battery
105-207-646 Clamp
105-207-708 Pressure sensor
105-209-263 Chassis plate
2400300 Sensor holder

Please indicate the device number (see identification plate) and customer number when ordering spare parts!

35
 Technical Data

10 Technical Data

Mains voltage(s) 100-240 V~

Mains power frequency 50/60 Hz
Max. power consumption: 70 VA
EN Max. current consumption: 100 V: 0.75 A
240 V: 0.35 A
Protection class: II
Protection level: BF
Moisture protection: IP42
Classification according Appendix IX MDD 93/92/EEC: IIa
Mains fuse: 2x T3, 15 A, UL-recognized
The device complies with the following standards: EN 60601-1 / IEC 60601-1
EMC: EN 60601-1-2 / IEC 60601-1-2
Operating conditions: 10-40 °C / 50-104 °F
30 to 75% rel. humidity
Storage and transportation conditions: -20 to +50° C / -4 to +122° F
10 to 90% rel. humidity
Dimensions: Width x height x depth
without toggle screw 145 x 215 x 170 [mm]
5.71 x 8.46 x 6.69 [inch]

incl. toggle screw 145 x 215 x 230 [mm]

5.71 x 8.46 x 9.06 [inch]
Weight 4.5 kg
Adjustable pressure range: 15-150 mm Hg (Model 150)
15-200 mm Hg (Model 200)
Overpressure safeguard: Motor cutout at
250 mm Hg
Capacity/output: 0.1-3.0 l/min

36
 Service and Checklist

11 Service and Checklist

Wartungs- und Checkliste / Service- and Checklist

EN
Datum der Wartung / Service date

Gerätetyp / Device type Seriennr. / Serial no.

Einsatzort / Location of use Software Version

Prüfer / Tester Firma / Company

I. Sicherheitstest / Safety test

Mechanischer Zustand / Mechanical condition Frontplatte und Gehäuse / Front panel and case

Platinen / Boards Sauberkeit / Cleanness Aufschriften / Labels

Netzsicherung / Main fuse Verkabelung / Cabling

II. Funktionsprüfung (siehe Servicehandbuch) / Function tests (acc. to Service manual)

III.Bemerkungen / Notes

Datum / Date Unterschrift / Signature

37
Produced for:
Stryker Endoscopy
5900 Optical Court San Jose
CA 95138 (USA)
+1.408.754.2000
+1.800.624.4422
www.stryker.com

2009/04a120_stryker www.stryker.com 1000-400-973 Rev. C