APQP FLOW CHART Ex : PSO 10 Phase

Phase Date APQP Phase[HMC] Design Development Quality Production Tec. Test Production Purchase Supplier Conference
01
M-4
Review development feasibility
Evaluating/adjusting (Establishing PQ document)
M-2 part quality Risk
Product planning

grade & Selection of

02 02
Supplier
Consist of PT & Receive request
M-1 Participating G/ENG development
M0 03 03 03
Establish Develope/select Establish process
design target VDR in initial flow chart

Establishing APQP 04
M+1
04 04-1
Confirm the Establish APQP
Establish APQP
Establishment of APQP

Reflecting the
M+2 problems 05
Coming out drawing review

(previous
model,DFMEA, DR, Reflect
competition problems &
M+3 model,IQS,etc) Establish 06 Presentation for
DFMEA 05-1
Build & Verify quality target to
supplier
M+4 proto
Confirm the Reflection
06 of problems
M+5 Control chart for 07
proto/Building Establish proto CP, Establish
the Build & Verify proto PFMEA Preliminary working-
M+6 proto/Verifing (interior part : development,
06-1 level evaluation conference
of proto
proto SEAT : design) Confirm the verification
of proto
M+7 Conference of
09 Quality check
in proto
Establish process
07-1 07
M+8 control plan
Confirm the PFMEA Establish
PFMEA
PFMEA 08
08 08 08
Establish the
M+9 detailed preperation Establish the
Preperation activity manufacturing process

Establish the train'g

plan of 4M Review layout security plan of test plan of operation
capability
M+10
09-1 09

Process Confirm the process Establish process

Pilot Car

M+11 control plan control plan control plan

M+12
10-1 10
Confirm the
Capability for 신뢰성시험
Establish plan of 12
M+13 Capability for 계획 수립
durability test Build the
durability test durability test checker
/mold/jig/tool'g
M+14
11
14
Conduct process audit
Request the
for supplier approval of ISIR
M+15 Buildin Inspe
g
ction
checker 12-1
/tooling agree
14 15

/mold ment 12
Approv
Conclude 12 13
Evaluate the 19
Confirm the inspectio
Build the checker build of al of
n Build the tool'g/jig skills & Establish
M+16 /mold
checker/mol
d/jig/tool'g
ISIR
agreemen /Confirm the layout equipment control Build
for part
t standard the part of P1

19 16-1 17
Analysis & Confirm 18
MSA Evaluate process
the measurement capability
Develop the
system vessel of subpart

Build'g 18-1 18 20 18
& Packag'g/
M+17 Inspect Build Confirm the Develop the Approve the
P1 part Pallet the part of P1 packag'g/pallet packag'g/pallet vessel of subpart

19-1 21

Inspect subpart limit

part limit the input part of P1 durability test Conference of
Quality check
durability Build in P1
test 20-1
the part of P2
Confirm the results of
M+18
environment test &
P1 Evaluate system test
21 22

22-1

M+19 Build' Build

g& Confir
Process the Proces
Inspec m
t P2 audit part of s audit
process
part P2
21-1 audit
Inspect the input
M+20 part of P1 Conference of
Quality check
23 in P2
Confirm regulation
certification
P2 M+21 24
Confirm EMBO
& COLOR

M1 M+22
25

26 26-1 Approve
Inspect the ISIR
M+23 input part of Conference of
PP Quality check
FPSC FPSC in PP

M2 M+24

26 27 28
Production

100% Inspection Reducing activity 100% Inspection of

improve Conference of
Mass

initial(1month) mass
M+25 of initial(1month) for Process Quality check
quality spread
productions (take over mass process
mass productions product quality team) in MP