BRITISH STANDARD BS 4235-1:

1972
Incorporating
CONFIRMED Amendments Nos. 1,2
JULY 1986 and 3

Specification for

Metric keys and

keyways —
Part 1: Parallel and taper keys
BS 4235-1:1972

Co-operating organizations

The Mechanical Engineering Industry Standards Committee, under whose

supervision this British Standard was prepared, consists of representatives
from the following Government departments and scientific and industrial
organizations:

Associated Offices’ Technical Committee Engineering Equipment Users’ Association*

Association of Consulting Engineers Gas Council
Association of Mining Electrical and Institution of Civil Engineers
Mechanical Engineers Institution of Gas Engineers
British Chemical Plant Manufacturers’ Institution of Heating and Ventilating
Association Engineers
British Compressed Air Society Institution of Mechanical Engineers*
British Electrical and Allied Manufactures’ Institution of Mechanical Engineers
Association* (Automobile Division)
British Gear Manufactures’ Association* Institution of Plant Engineers
British Internal Combustion Engine Institution of Production Engineers*
Manufacturers’ Association* Locomotive and Allied Manufacturers’
British Mechanical Engineering Confederation Association of Great Britain*
British Pump Manufactures’ Association London Transport Executive
British Steel Industry* Machine Tool Trades Association
Crown Agents for Oversea Governments and Ministry of Defence
Administrations Ministry of Defence, Army Department
Department of Employment (H.M. Factory National Coal Board
Inspectorate) National Physical Laboratory (Department
Department of the Environment of Trade and Industry)
Department of Trade and Industry* Royal Institute of British Architects.
Electricity Council, the Central Electricity Telecommunication Engineering and
Generating Board and the Area Boards in Manufacturing Association
England and Wales Water Tube Boilermakers’ Association.

The Government department and scientific and industrial organizations

marked with an asterisk in the above list, together with the following, were
directly represented on the committee entrusted with the preparation of this
British Standard:

Association of Correspondence Colleges Milling Cutter and Reamer Association

British Ship Research Association Ministry of Defence, Navy Department
Cycle and Motor Association Society of British Aerospace Companies
Gauge and Tool Makers’ Association Steel Works Plant Association
Institution of Engineers and Shipbuilders in Taper Pin Manufacturers’ Association
Scotland

This British Standard, having

been approved by the Mechanical
Engineering Industry Standards
Committee, was published
under the authority of the
Executive Board on
22 February, 1972
Amendments issued since publication

© BSI 01-1999 Amd. No. Date Comments

First published, December, 1967
This revision, February, 1972 1478 July 1974

2334 July 1978

The following BSI reference
relates to the work on this
standard:
8776 September Indicated by a sideline in the margin
Committee references MEE/4 1995

ISBN 580 06988 5

 BS 4235-1:1972

Contents

Page
Co-operating organizations Inside front cover
Foreword ii
1 Scope 1
2 Fits 1
3 Material 1
4 Dimensions and tolerances 1
Table 1 — Dimensions and tolerances of keyways for square parallel keys 2
Table 2 — Dimensions and tolerances of square parallel keys 4
Table 3 — Dimensions and tolerances of keyways for rectangular
parallel keys 5
Table 4 — Dimensions and tolerances of rectangular parallel keys 7
Table 5 — Dimensions and tolerances of keyways for square taper keys 9
Table 6 — Dimensions and tolerances of square taper keys 11
Table 7 — Dimensions and tolerances of keyways for rectangular
taper keys 12
Table 8 — Dimensions and tolerances of rectangular taper keys 14
Table 9 — Preferred lengths of keys 16
Table 10 — Tolerance of interference fit square parallel keys 17
Table 11 — Tolerance of interference fit rectangular parallel keys 18

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© BSI 01-1999 i
BS 4235-1:1972

Foreword

In order to keep abreast of progress in the industries concerned, British

Standards are subject to periodical review. Suggestions for improvements will be
recorded and in due course brought to the notice of the committees charged with
the revision of the standards to which they refer.
A complete list of British Standards, numbering over 9 000, fully indexed and
with a note of the contents of each, will be found in the BSI Catalogue which may
be purchased from BSI Sales Department. The Catalogue may be consulted in
many public libraries and similar institutions.
This standard makes reference to the following British Standards:
BS 46, Keys and keyways and taper pins. Part 1. Keys and keyways.
BS 970, Wrought steels in the form of blooms, billets, bars and forgings. Part 1.
Carbon and carbon manganese steels, including free cutting steels.
BS 4500, ISO limits and fits.
BS 4500-1, General, tolerances and deviations.
This British Standard is the first of a series for metric keys and keyways and has
been prepared under the authority of the Mechanical Engineering Industry
Standards Committee.
The essential data for this standard have been extracted from ISO
Recommendations R 7731) and R 7742).
Although similar in principle to BS 46-1, for inch keys and keyways, it provides
for three classes of fit for square and rectangular parallel keys and keyways,
namely, “free”, “normal” and “close”, and the provision of these three types of fit
is in accordance with ISO practice.

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In addition to the three classes of fit agreed by ISO as mentioned above, the
United Kingdom has found it necessary to introduce an additional class, an
interference fit. This is considered necessary to avoid the possibility of the
rotation of the key which might occur in high torque, in reversing conditions, in
applications where torsional vibration exists, or in precision applications.
The marked difference in dimensions between the inch and metric keys and
keyways was, in the early days of metrication, the subject of considerable
discussion and, quite naturally, fears were expressed that there would be
problems due to the loading on the side faces of the key and keyway for any given
shaft size.
These metric sections of keys have been in satisfactory use in most European
countries for many years. It was, however, still desirable that there should be the
satisfaction of more positive assurance that no design limitation exists in the
application of the thinner metric key sections. At the request of technical
committee MEE/4, the National Engineering Laboratory explored some of the
questions which had been raised. The results of these investigations have been
published and they demonstrate the effects of both static and dynamic tests, and
include comparisons of the stresses and deformations of the two key forms at very
high loadings. For the benefit of designers who are concerned with high static or
dynamic torque loadings in keyed shafting systems, the reports are:

NEL Report No. 489 “Static torsion tests on shrink-fit and keyed
components” by D M Macdonald
NEL Report No. 526 “A comparison of inch and metric keys in static torsion”
by D M Macdonald

1)
ISO Recommendation R 773, “Rectangular or square parallel keys and their corresponding
keyways (dimensions in millimetres)”.
2)
ISO Recommendation R 774, “Taper keys and their corresponding keyways (with or without
gib head) (dimensions in millimetres)”.

ii © BSI 01-1999
 BS 4235-1:1972

NOTE The titles of the British Standards referred to in this standard are listed on page 2.

NEL Report No. 606 “Loaded key reaction and stresses” by D M Macdonald
NEL Report No. 635 “Key length and its effect on the static torsional strength
of a keyed joint” by D M Macdonald
The above reports are obtainable from the Reports Unit, National Engineering
Laboratory, East Kilbride, Glasgow, to which enquirers should apply direct.’
A British Standard does not purport to include all the necessary provisions of a
contract. Users of British Standards are responsible for their correct application.
Compliance with a British Standard does not of itself confer immunity
from legal obligations.

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Summary of pages
This document comprises a front cover, an inside front cover, pages i to iv,
pages 1 to 18 and a back cover.
This standard has been updated (see copyright date) and may have had
amendments incorporated. This will be indicated in the amendment table on
the inside front cover.

© BSI 01-1999 iii

 ｗｗｗ．ｂｚｆｘｗ．ｃｏｍ

iv blank
 BS 4235-1:1972

1 Scope 3 Material
This British Standard relates to the following types Unless otherwise specified, keys complying with the
of keys and keyways with dimensions in requirements of this British Standard shall be
millimetres: manufactured from steel complying with BS 970
1) square parallel, having a tensile strength of not less
than 550 MN/m2 in the finished condition. Keybar
2) rectangular parallel,
to the tolerances on width (b)and thickness (h)
3) square taper, gib-head and plain, specified for the finished keys will not necessarily be
4) rectangular taper, gib-head and plain. commercially available.
In addition, a fourth class of fit is provided in this NOTE The following steels specified in BS 970-1, will meet the
above requirement to the maximum sizes indicated:
British Standard to give an interference fit.
Three classes of fit are provided for the square and mm
rectangular parallel keys and keyways, namely 070M20 25 × 14
“free”, “normal” and “close”, and the dimensions and 070M26 36 × 20
tolerances specified are in accordance with ISO 080M30 90 × 45
Recommendations R 7733)and R 7744). 080M40 100 × 50

2 Fits 4 Dimensions and tolerances

The three classes of fit dealt with in this standard
4.1 The dimensions and tolerances of metric keys
are intended to meet varying requirements as
and keyways shall be as given in Table 1 to Table 8.
follows:
The dimensions and tolerances of interference fit
1) Free, where the hub is required to slide over the
keys shall be given in Table 10 and Table 11.
key when in use.

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Recommended standard lengths are given in
2) Normal, where the key is to be inserted in the
Table 9.
keyway with minimum fitting, as is required for
mass production assembly. 4.2 The standard does not deal with misalignment
or offset greater than can be accommodated within
3) Close, where an accurate fit of key is required.
the dimensional tolerances. In heavily stressed
In this class, fitting will be required under
applications, a check should be made to ensure that
maximum material conditions, and if it is
the cumulative effect of misalignment and/or offset
required to obtain these conditions some selection
does not prevent a good bearing on the key.
of components may be necessary.
4.3 Keys, as supplied, are not normally chamfered
4) Interference, where a fit is required such that
or radiused but these operations may be carried out
there is no possibility of play between the key and
during manufacture by agreement between the
keyway in the shaft and hub. In this class of fit,
purchaser and the manufacturer.
hand fitting will be necessary.
NOTE This class of fit is described in
4.4 Taper keys fitted in a keyway with tolerance P9,
ISO Recommendations R 773, “Rectangular or square parallel providing there is no excessive side interference,
keys and their corresponding keyways (dimensions in will be regarded as complying with the
millimetres)”, and R 774, “Taper keys and their corresponding requirements of this British Standard.
keyways (with or without gib head) (dimensions in millimetres)”,
as “fitted”.

3) ISORecommendation R 773, “Rectangular or square parallel keys and their corresponding keyways (dimensions in
millimetres)”.
4)
ISO Recommendation R 774, “Taper keys and their corresponding keyways (with or without gib head) (dimensions in
millimetres)”.

© BSI 01-1999 1
 Table 1 — Dimensions and tolerances of keyways for square parallel keys
2

BS 4235-1:1972
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© BSI 01-1999
 Table 1 — Dimensions and tolerances of keyways for square parallel keys
© BSI 01-1999

All dimensions in millimetres

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Shaft Key Keyway
(see Note)
width
b depth
nominal
diameter radius
(see Note) section tolerance for class of fit r
d b×h
width free normal close and shaft t1 hub t2
× interference
thickness

over incl. nom. shaft hub shaft hub shaft and hub nom. tol. nom. tol. max. min.
(H9) (D10) (N9) (Js9)a (P9)

6 8 2×2 2 + 0.025 + 0.060 – 0.004 + 0.012 – 0.006 1.2 1 0.16 0.08

8

10
10

12
3×3

4×4
3

4
0 + 0.020 – 0.029 – 0.012 – 0.031 1.8

2.5 + 0.1
0
ｗｗｗ．ｂｚｆｘｗ．ｃｏｍ
1.4

1.8 + 0.1
0
0.16

0.16
0.08

0.08

12 17 5×5 5 + 0.030 + 0.078 0 + 0.015 – 0.012 3 2.3 0.25 0.16

0 + 0.030 – 0.030 – 0.015 – 0.042

17 22 6×6 6 3.5 2.8 0.25 0.16

NOTE The relations between shaft diameter and key section given above are for general applications. The use of smaller key sections is permitted if suitable for the torque
transmitted. In cases such as stepped shafts when larger diameters are required, for example to resist bending, and when fans, gears and impellers are fitted with a smaller key
than normal, an unequal disposition of key in shaft with relation to the hub results. Therefore, dimensions d – t1 and d + t2 should be recalculated to maintain the h/2 relationship.
The use of larger key sections which are special to any particular application is outside the scope of this standard.
a The limits for tolerance Js9 are quoted from BS 4500, “ISO limits and fits”, to three significant figures.

BS 4235-1:1972
3
BS 4235-1:1972

Table 2 — Dimensions and tolerances of square parallel keys

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All dimensions in millimetres

1 2 3 4 5 6 7 8
Width Thickness Chamfer Range of lengths
b h s la
nom. tol. nom. tol. min. max. from incl.
(h9) (h9)
2 2 0.16 0.25 6 20
0 0
– 0.025 – 0.025
3 3 0.16 0.25 6 36
4 4 0.16 0.25 8 45
0 0
5 – 0.030
5 – 0.030
0.25 0.40 10 56
6 6 0.25 0.40 14 70
a
See Table 9 for preferred lengths of keys.

4 © BSI 01-1999
 Table 3 — Dimensions and tolerances of keyways for rectangular parallel keys
© BSI 01-1999

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BS 4235-1:1972
5
 Table 3 — Dimensions and tolerances of keyways for rectangular parallel keys
6

BS 4235-1:1972
All dimensions in millimetres
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Shaft Key Keyway
(see Note)
nominal section width depth
diameter b×h b
(see Note) width tolerance for class of fit radius
d × r
free normal close and shaft t1 hub t2
thickness
interference
over incl. nom. shaft hub shaft hub shaft and nom. tol. nom. tol. max. min.
(H9) (D10) (N9) (Js9)* hub (P9)
22 30 8×7 8 + 0.036 + 0.098 0 + 0.018 – 0.015 4 3.3 0.25 0.16
30 38 10 × 8 10 0 + 0.040 – 0.036 – 0.018 – 0.051 5 3.3 0.40 0.25
38 44 12 × 8 12 5 3.3 0.40 0.25
44 50 14 × 9 14 + 0.043 + 0.120 0 + 0.021 – 0.018 5.5 3.8 0.40 0.25
50 58 16 × 10 16 0 + 0.050 – 0.043 – 0.021 – 0.061 6 + 0.2 4.3 + 0.2 0.40 0.25
58 65 18 × 11 18 7 0 4.4 0 0.40 0.25
65 75 20 × 12 20 7.5 4.9 0.60 0.40
75 85 22 × 14 22 + 0.052 + 0.149 0 + 0.026 – 0.022 9 5.4 0.60 0.40
85 95 25 × 14 25 0 + 0.065 – 0.052 – 0.026 – 0.074 9 5.4 0.60 0.40
95 110 28 × 16 28 10 6.4 0.60 0.40
110
130
150
170
130 32 × 18
150 36 × 20
170 40 × 22
200 45 × 25
32
36
40
45
+ 0.062
0
+ 0.180
+ 0.080
0
– 0.062
+ 0.031
– 0.031
– 0.026
– 0.088
11
12
13
15
ｗｗｗ．ｂｚｆｘｗ．ｃｏｍ
7.4
8.4
9.4
10.4
0.60
1.00
1.00
1.00
0.40
0.70
0.70
0.70
200 230 50 × 28 50 17 11.4 1.00 0.70
230 260 56 × 32 56 20 + 0.3 12.4 + 0.3 1.60 1.20
260 290 63 × 32 63 + 0.074 + 0.220 0 + 0.037 – 0.032 20 0 12.4 0 1.60 1.20
290 330 70 × 36 70 0 + 0.100 – 0.074 – 0.037 – 0.106 22 14.4 1.60 1.20
330 380 80 × 40 80 25 15.4 2.50 2.00
380 440 90 × 45 90 + 0.087 + 0.260 0 + 0.043 – 0.037 28 17.4 2.50 2.00
440 500 100 × 50 100 0 + 0.120 – 0.087 – 0.043 – 0.124 31 19.5 2.50 2.00
NOTE The relations between shaft diameter and key section given above are for general applications. The use of smaller key sections is permitted if suitable for the torque
transmitted. In cases such as stepped shafts when larger diameters are required, for example to resist bending, and when fans, gears and impellers are fitted with a smaller key
than normal, an unequal disposition of key in shaft with relation to the hub results. Therefore, dimensions d – t1 and d + t2 should be recalculated to maintain the h/2 relationship.
The use of larger key sections which are special to any particular application is outside the scope of this standard.
© BSI 01-1999

a The limits for tolerance J 9 are quoted from BS 4500, “ISO limits and fits”, to three significant figures.
s
 BS 4235-1:1972

Table 4 — Dimensions and tolerances of rectangular parallel keys

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© BSI 01-1999 7
BS 4235-1:1972

Table 4 — Dimensions and tolerances of rectangular parallel keys

All dimensions in millimetres
1 2 3 4 5 6 7 8
Width Thickness Chamfer Range of lengths
b h s la
nom. tol. nom. tol. min. max. from incl.
(h9) (h11)
8 0 7 0.25 0.40 18 90
10 – 0.036 8 0 0.40 0.60 22 110
– 0.090
12 8 0.40 0.60 28 140
14 0 9 0.40 0.60 36 160
16 – 0.043 10 0.40 0.60 45 180
18 11 0.40 0.60 50 200

20 12 0.60 0.80 56 220

22 0 14 0 0.60 0.80 63 250
25 – 0.052 14 – 0.110 0.60 0.80 70 280
28 16 0.60 0.80 80 320
32 18 0.60 0.80 90 360
36 0 20 1.00 1.20 100 400
40 – 0.062 22 0 1.00 1.20 — —
45 25 – 0.130 1.00 1.20 — —
50
56
63
70
0
– 0.074
28
32
32
36 0
1.00
1.60
1.60
1.60
ｗｗｗ．ｂｚｆｘｗ．ｃｏｍ
1.20
2.00
2.00
2.00
—
—
—
—
—
—
—
—
80 40 – 0.160 2.50 3.00 — —
90 0 45 2.50 3.00 — —
100 – 0.087 50 2.50 3.00 — —
a See Table 9 for preferred lengths of keys.

8 © BSI 01-1999
 Table 5 — Dimensions and tolerances of keyways for square taper keys
© BSI 01-1999

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BS 4235-1:1972
9
 Table 5 — Dimensions and tolerances of keyways for square taper keys
10

BS 4235-1:1972
All dimensions in millimetres
1 2 3 4 5 6 7 8 9 10 11
Shaft Key Keyway
(see Note 1) (see Note 1)

section width depth

nominal diameter radius
b×h b
d shaft t1 hub t2 r
width shaft and hub
over incl. × nom. tol. nom. tol. nom. tol. max. min.
thickness (D10)

6 8 2×2 2 1.2 0.5 0.16 0.08

+ 0.060
+ 0.020
8 10 3×3 3 1.8 0.9 0.16 0.08

10 12 4×4 4 2.5 + 0.1 1.2 + 0.1 0.16 0.08

+ 0.078 0 0
12 17 5×5 5 + 0.030 3 1.7 0.25 0.16

17 22 6×6 6 3.5 2.2 0.25 0.16

NOTE 1 The relations between shaft diameter and key section given above are for general applications. The use of smaller key sections is permitted if suitable for the torque

ｗｗｗ．ｂｚｆｘｗ．ｃｏｍ
transmitted. In cases such a stepped shafts when larger diameters are required, for example to resist bending, and when fans, gears and impellers are fitted with a smaller key
than normal, an unequal disposition of key in shaft with relation to the hub results. Therefore, dimensions d – t1 and d + t2 should be recalculated to maintain the h/2 relationship.
The use of larger key sections is not permitted.
NOTE 2 The assembly of a taper key requires that the taper of the key be fitted to the keyway. The dimensions and tolerances above and in Table 6 have been determined so
that this is possible in all cases.
© BSI 01-1999
 Table 6 — Dimensions and tolerances of square taper keys
© BSI 01-1999

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All dimensions in millimetres
1 2 3 4 5 6 7 8 9 10
Width Thickness Chamfer Length Gib head Radius
b h s la h1 r
nom. tol. nom. tol. min. max. from incl. nom. nom.
(h9)b (h9)b
2 2 0.16 0.25 6 20 — —
0 0
– 0.025 – 0.025
3 3 0.16 0.25 6 36 — —

BS 4235-1:1972
4 4 0.16 0.25 8 45 7 0.25
5 0 5 0 0.25 0.40 10 56 8 0.25
– 0.030 – 0.030

6 6 0.25 0.40 14 70 10 0.25

a
See
Table 9 for preferred lengths of keys.
b
These tolerances do not apply to gib head dimensions.
11
BS 4235-1:1972

Table 7 — Dimensions and tolerances of keyways for rectangular taper keys

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12 © BSI 01-1999
 BS 4235-1:1972

Table 7 —Dimensions and tolerances of keyways for rectangular taper keys

All dimensions in millimetres
1 2 3 4 5 6 7 8 9 10 11
Shaft Key Keyway
(see Note 1)
nominal width depth
diameter section b radius
(see Note 1) b×h shaft and hub Shaft t1 hub t2 r
d width
over incl. × thickness nom. tol. nom. tol. nom. tol. max. min.
(D10)
22 30 8×7 8 + 0.098 4 2.4 0.25 0.16
30 38 10 × 8 10 + 0.040 5 2.4 0.40 0.25

38 44 12 × 8 12 5 2.4 0.40 0.25

44 50 14 × 9 14 + 0.120 5.5 2.9 0.40 0.25
50 58 16 × 10 16 + 0.050 6 3.4 0.40 0.25
58 65 18 × 11 18 7 + 0.2 3.4 + 0.2 0.40 0.25
0 0

65 75 20 × 12 20 7.5 3.9 0.60 0.40

75 85 22 × 14 22 + 0.149 9 4.4 0.60 0.40
85 95 25 × 14 25 + 0.065 9 4.4 0.60 0.40
95 110 28 × 16 28 10 5.4 0.60 0.40

110 130 32 × 18 32 11 6.4 0.60 0.40

130
150
170
200
150
170
200
230
36 × 20
40 × 22
45 × 25
50 × 28
36
40
45
50
ｗｗｗ．ｂｚｆｘｗ．ｃｏｍ
+ 0.180
+ 0.180
12
13
15
17
7.1
8.1
9.1
10.1
1.00
1.00
1.00
1.00
0.70
0.70
0.70
0.70

230 260 56 × 32 56 20 + 0.3 11.1 + 0.3 1.60 1.20

260 290 63 × 32 63 20 0 11.1 0 1.60 1.20
290 330 70 × 36 70 + 0.220 22 13.1 1.60 1.20
330 380 80 × 40 80 + 0.120 25 14.1 2.50 2.00

380 440 90 × 45 90 + 0.260 28 16.1 2.50 2.00

+ 0.120
440 500 100 × 50 100 31 18.1 2.50 2.00
NOTE 1 The relations between shaft diameter and key section given above are for general applications. The use of smaller
key sections is permitted if suitable for the torque transmitted. In cases such as stepped shafts when larger diameters are
required, for example to resist bending, and when fans, gears and impellers are fitted with a smaller key than normal, an
unequal disposition of key in shaft with relation to the hub results. Therefore, dimensions d – t1 and d + t2 should be
recalculated to maintain the h/2 relationship.
The use of larger key sections is not permitted.
NOTE 2 The assembly of a taper key requires that the taper of the key be fitted to the keyway. The dimensions and
tolerances above and in Table 8 have been determined so that this is possible in all cases.

© BSI 01-1999 13
 Table 8 — Dimensions and tolerances of rectangular taper keys
14

BS 4235-1:1972
ｗｗｗ．ｂｚｆｘｗ．ｃｏｍ
© BSI 01-1999
 Table 8 — Dimensions and tolerances of rectangular taper keys
© BSI 01-1999

All dimensions in millimetres

1 2 3 4 5 6 7 8 9 10
Width Thickness Chamfer Length Gib head Radius
b h s la h1 r
nom. tol. nom. tol. min. max. from incl. nom. nom.
(h9)b (h11)b
8 0 7 0.25 0.40 18 90 11 1.5
10 – 0.036 8 0.40 0.60 22 110 12 1.5
0
12 8 – 0.090 0.40 0.60 28 140 12 1.5
14 0 9 0.40 0.60 36 160 14 1.5
16 – 0.043 10 0.40 0.60 45 180 16 1.5
18 11 0.40 0.60 50 200 18 1.5
20 12 0.60 0.80 56 220 20 1.5
22 0 14 0 0.60 0.80 63 250 22 1.5
25 – 0.052 14 – 0.110 0.60 0.80 70 280 22 1.5

ｗｗｗ．ｂｚｆｘｗ．ｃｏｍ
28 16 0.60 0.80 80 320 25 1.5

32 18 0.60 0.80 90 360 28 1.5

36 0 20 1.00 1.20 100 400 32 1.5

40 – 0.062 22 1.00 1.20 — — 36 1.5
0
45 25 – 0.130 1.00 1.20 — — 40 1.5
50 28 1.00 1.20 — — 45 1.5

56 32 1.60 2.00 — — 50 1.5

0
63 32 1.60 2.00 — — 50 1.5
– 0.074
70 36 1.60 2.00 — — 56 1.5
80 40 0 2.50 3.00 — — 63 1.5
– 0.160
90 0 45 2.50 3.00 — — 70 1.5
100 – 0.087 50 2.50 3.00 — — 80 1.5

BS 4235-1:1972
a See Table 9 for preferred lengths of keys.
b These tolerances do not apply to gib head dimensions.
15
BS 4235-1:1972

Table 9 — Preferred lengths of keys

1 2 3 4 5
Type of key
Length
square rectangular square taper rectangular taper
mm
6 x — x —
8 x — x —
10 x — x —
12 x — x —
14 x — x —
16 x — x —
18 x x x x
20 x x x x
22 x x x x
25 x x x x
28 x x x x
32 x x x x
36 x x x x
40 x x x x
45 x x x x
50 x x x x
56
63
70
x
x
x
x
x
x
ｗｗｗ．ｂｚｆｘｗ．ｃｏｍ
x
x
x
x
x
x
80 — x — x
90 — x — x
100 — x — x
110 — x — x
125 — x — x
140 — x — x
160 — x — x
180 — x — x
200 — x — x
220 — x — x
250 — x — x
280 — x — x
320 — x — x
360 — x — x
400 — x — x
NOTE The demand for metric keys is not yet sufficient to enable standard ranges of lengths to be established. The lengths given
in Column 1 are those shown as standard in ISO Recommendations R 773, “Rectangular or square parallel keys and their
corresponding keyways (dimensions in millimetres)”, and R 774, “Taper keys and their corresponding keyways (with or without gib
head) (dimensions in millimetres)”.
The values in bold type are those which correspond most nearly with the preferred lengths given in Tables 9 and 10 of BS 46-1.

16 © BSI 01-1999
 BS 4235-1:1972

Table 10 — Tolerance of interference fit square parallel keys

All dimensions are in millimetres
1 2 3 4 5 6 7 8
Width Thickness Chamfer Range of lengths
b h s la
nom. tol. nom. tol. min. max. from incl.
(k9) (h9)
2 2 0.16 0.25 6 20
+ 0.025 0
0 – 0.025
3 3 0.16 0.25 6 36
4 4 0.16 0.25 8 45
+ 0.030 0
5 0 5 – 0.030 0.25 0.40 10 56
6 6 0.25 0.40 14 70
a See Table 9 for preferred lengths of keys.

ｗｗｗ．ｂｚｆｘｗ．ｃｏｍ

© BSI 01-1999 17
BS 4235-1:1972

Table 11 — Tolerances of interference fit rectangular parallel keys

All dimensions are in millimetres

1 2 3 4 5 6 7 8

Width Thickness chamfer range of length

b h s la

nom. tol. nom. tol. min. max. from incl.

(k9) (h11)

8 + 0.036 7 0.25 0.40 18 90

10 0 8 0.40 0.60 22 110
0
12 8 – 0.090 0.40 0.60 28 140
14 + 0.043 9 0.40 0.60 36 160
16 0 10 0.40 0.60 45 180

18 11 0.40 0.60 50 200

20 + 0.052 12 0.06 0.80 56 220

0
22 14 0 0.60 0.80 63 250
25 14 – 0.110 0.60 0.80 70 280
28 16 0.60 0.80 80 320

32

+ 0.062
0
18
ｗｗｗ．ｂｚｆｘｗ．ｃｏｍ
0.60 0.80 90 360

36 20 1.00 1.20 100 400

40 22 0 1.00 1.20 — —
45 25 – 0.130 1.00 1.20 — —
50 28 1.00 1.20 — —

56 + 0.074 32 1.60 2.00 — —

0
63 32 1.60 2.00 — —
70 36 0 1.60 2.00 — —
80 40 – 0.160 2.50 3.00 — —

90 + 0.087 45 2.50 3.00 — —

100 0 50 2.50 3.00 — —
a
See Table 9 for preferred lengths of keys.

18 © BSI 01-1999
ｗｗｗ．ｂｚｆｘｗ．ｃｏｍ

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