Sparkonix
Sparkonix
ELECTRIC
CONTROLS DISCHARGE
MACHINES
ACCURACY
RIGIDITY
www.sparkonix.com
performance
benchmarked.
At Sparkonix, we strive to deliver valuable business
results to you in the face of changing business realities.
Being strongly rooted in the emerging markets and
building on exhaustive experience, Sparkonix is able
to meet all your business requirements by combining several
unique values for you:
AEROSPACE DEFENSE
CONSUMER DURABLES
ALUMINIUM EXTRUSION JEWELLERY
ELECTRONICS ENGINEERING
EDM
Sparkonix has pioneered the EDM/Spark erosion technology in India since the launch of first indigenously developed Metal
Arc Disintegrators back in 1968.
Building on this rich experience of over four decades, Sparkonix now offers a comprehensive range of EDM/Spark erosion
machines with cutting edge features. With continual investments in R&D, Sparkonix has been leading the way to set new
benchmarks for EDMs in India and several other key markets across the globe.
Performance benchmark
across industries
Serving several applications for more than 3,800
customers across the globe.
Product of
decades of EXPERIENCE
5500+MACHINES
3800+CUSTOMERS
Exports to 32
COUNTRIES
CNC EDM Drill
High speed drilling for small holes
The Speed III from Sparkonix is an advanced (CNC) high speed small hole drilling
machine with distinctive features in its class. Ideal for precision hole drilling of
diameters upto 3.0 mm, Speed-III is able to repeatedly size and accurately
produce the jobs as per your requirement.
NEW
LAUNCH
Speed III
CNC Controller
Siemens 828 D control unit
Controlled/Programmable Axes: Standard X,Y,Z,W
Simultaneous controlled axes: X,Y,W
Monitor: High quality 10.4” TFT color display
I/O of programs & data transfer: Ethernet, USB port & CF card
Minimum programming increment: 1 µm
Program/Data storage capacity: 3 MB
Electronic hand wheel: For manual axes movement
Pulse Generator
Sparkonix Microprocessor Pulse Generator 35 A
On time Setting: 10 Steps
Off Time setting: 10 Steps
Power Booster (Gap C): 10 Steps
EDM
features
Robust construction with FG 260 Cast structures
Machine designed for high stability and accuracy
Better flatness and wear resistance to avoid scratching with Granite T–Slot
table (Grade Zero) for placement of work piece
High sensitive & fast response with, form and fit Linear motion Guide ways
with AC servo system for X,Y, Z, W axis
Accurate positioning and repeatability owing to precision ball screw with pre-
loaded angular contact bearings
Compact controller with interchangeable insert-Card type design
Built in safety features such as software, hardware and mechanical limit switch
Intelligent arcing sensor for auto adjustment of functional parameters
Indigenous high pressure direct drive Plunger Pump, with stainless steel body,
controlled by solenoid valve
Effective debris removal with additional wash away port near drilling point
Mechanical Specifications
MANUAL S 35 S 50 S 65
Work Tank (mm) 800 x 500 x 325 900 x 550 x 375 1150 x 660 x 450
Work Table (mm) 550 x 350 600 x 400 700x420
X Travel (mm) 300 350 450
Y Travel (mm) 200 250 350
Z Travel (mm) 200 250 200+200
Max. Job weight (kgs) 300 500 600
EDM
Machine Tool Features
Compact design that needs minimal Double door opening to provide ease
floor space in job alignment
Low working height for easy loading/ Best sparking conditions and
unloading of workpiece maximum life for Dielectric with Two
Ball screw for X, Y & Z axis providing vertical Filters of 10 microns for
highest repeatability in travel filtration
In-built filtration tank for efficient Manual lubrication pump provided
filtration for Z axis travel
ZNC EDMs
With advanced Controllers, Sparkonix's ZNC EDMs offer faster material removal
rate, greater accuracy, lower electrode wear and several other intelligent features to
aid your productivity. The ZNC EDMs come in a range of options and are the
preferred choice for all types of customers, small and large, from more than 20
diverse industries.
Mechanical Specifications
ZNC S 35 S 50 S 65
Work Tank (mm) 800 x 500 x 325 900 x 550 x 375 1150 x 660 x 450
Work Table (mm) 550 x 350 600 x 400 700 x 420
X Travel (mm) 300 350 450
Y Travel (mm) 200 250 350
Z Travel (mm) 200 250 200+200
Max. Job weight (kgs) 300 500 600
attachments (Optional)
JOB SHOWCASE
Mechanical Specifications
attachments (Optional)
JOB SHOWCASE
Technical Specifications
Work Tank mm 800 x 500 900 x 550 1150 x 660 1200 x 600 1500 x 800 2000 x 1000
x 325 x 375 x 450 x 450 x 500 x 400
Work Table mm 550 x 350 600 x 400 700 x 420 800 x 500 1000 x 600 1200 x 800
X Travel mm 300 350 450 500 800 1200
Y Travel mm 200 250 350 300 500 600
Z Travel mm 200 250 200+200 250 250 400
Max Job Wt kgs 300 500 600 2000 3500 4500
Max Job HT mm 275 325 400 400 400 600
Daylight (With mm 295 385 480 535 535 820
Elctrode Holder
Shut Height mm 95 135 80 285 285 420
Throat Min mm N.A. N.A. N.A. 135 135 120
Throat Max mm N.A. N.A. N.A. 440 540 720
Pump Motor HP 0.5 0.5 0.5 0.5 0.5 - 2 Nos. 0.5
Die. Electric Tank Liters 170 240 525 635 900 1280
Filtration-Vertical 10 µ – 2 Nos 10 µ – 2 Nos 10 µ – 2 Nos 10 µ – 2 Nos 10µ - 4 Nos 10µ - 2 Nos
Net Weight kgs 1000 1250 1600 1600 2000 2800
Machine Floor Area mm 1500 x 1200 2150 x 1600 1450 x 2900 2400 x 2000 2500 x 2600 2780 x 2200
x 2000 x 2100 x 2150 x 2100 x 2150 x 2400
Sparkonix can design and manufacture custom-made EDMs with key parameters and sizes as per your requirement
MANUAL-MICROPROCESSOR ZNC
Convenient soft touch keypad to set pulse time, voltage, Large program storage memory (over 20,000 programs)
current Z axis auto and manual speed 10 segment auto editing function with Manual or Auto
Hand pendent with compact digital display to set multiple Z auto edit facility
parameters Servo Motor
Immediate error intimation message in case of operation Automatic adjustment for unstable discharging condition
errors Auto detection and adjustment of machine parameters to
Highly reliable, easy to maintain circuit with advanced prevent arcing
design Industrial class PC BASE controller with new DOM type
Faster deep cavity machining with high speed jump function memory for faster and steady program reading
Lowest electrode wear with faster, intelligent pulse control Auto reset of machining conditions in case of Power off
High speed lift
standard
accessories Axis Corrector with
Dial Gauge - 1 No.*
Micrometer Head - 1 No.*
Individual Degree Machine Lamp - 1 No.
*Accessories NOT offered with and Fine Adjustment ‘V’ Electrode Holder with C Clamp - 1 No.
ZNC Pulse Generators Shanks Set - 1 No.
Float Switch Assy - 1 No.
3 Axis Digital Set of Clamps with T Nut & Studs - 2 Nos.
Flexible Flushing Tube - 2 Nos. & Flushing Pot - 1 No.
Read Out (DRO)
Plastic Flushing Tube - 2 Nos.
M. S. Leveling Pads - 4 Nos.
Toolkit & Inst. Manual - 1 Set
EDM
Customised EDMs
Precise solutions serving comprehensive needs.
Sparkonix offers highly customised EDM Spark Erosion machines to suit the specific
needs of your process or job. Leveraging on Sparkonix's proven EDM technology
and four decades of application engineering expertise, the customised EDMs are
designed to deliver a significant improvement in quality, finish and productivity.
Sparkonix has developed customised EDMs for several diverse applications in EDM
machining and small hole drilling.
Customised Tyre EDMs to manufacture An example of customised EDM for machining of heavy jobs/moulds
Moulds for Cycles, 2/3/4 wheeler
as well as off-highway tyre moulds
Higher productivity
EDMs in-built with integrated automation systems and customised programming to
deliver greater productivity for your specialised processes or jobs, as compared to
standard machines.
EDM Drill Swift drilling into tough metals
Sparkonix has been leading the way for the EDM Drill technology in India over the last two decades.
Sparkonix's EDM Drills have been extensively used for several specialized applications in Indian and international markets.
Pulse Generator
New generation analog controller
100% indigenous pulse generator
All spare available in local market
DC stepper motor with belt drive
Safety interlocks
Current booster for high speed
drilling operations
NEW
DEVELOPMENT
Capacity of Hole
Indigenous development and manufacturing Diameter
0.3 to 10.0 mm
Custom-made Easy availability of spares
Superb performance
standard accessories
DRO - 3 Axis with PCD setting facility Stud and nut along with strap clamp-
Brass Electrodes - Dia 1.0 mm, Dia. M12 x 250 mm length (2 nos.)
Length 400 mm (10 nos.) *Machine Lamp (1 nos.)
Ruby quick guide size - 1.0 mm (1 nos.) Operating Instruction and
Rubber stopper (5 nos.) maintenance manual
Tool Kit *Accessories mounted on the machine
EDM
Technical Specifications
Machine Tool Unit Speed I Speed II
400 x 300 550 x 350
Work Table mm
(Stainless Steel) (Stainless Steel)
Guide Travel Z2
mm 150 150
(Motorised)
Electrode Pipe Dia mm 0.3 ~ 3.0 0.3 ~ 3.0
Max. Job Weight Kgs 300 350
Daylight 330 340
Shut Height 180 190
Throat mm 310 380
Max. Job Height mm 310 310
Max. Drilling Depth mm 300 300
Dielectric Fluid Liters 50 50
Pulse Generator
Current Amps 25 35
Power KVA 3 5
Power Supply 415V, 3 Phase, 50 Hz 415V, 3 Phase, 50 Hz
On Time Setting Frequency 10 Steps 10 Steps
Off Time Setting Frequency 10 Steps 10 Steps
Power Booster Gap C 10 Steps 10 Steps
Net Weight Kgs 800 900
Machine Floor Area mm 1100 x 1700 x 1850 1200 x 1900 x 1900
Job Showcase
COPPER CARBIDE TITANIUM
applications
(portable accessories)
portable
accessories (Optional)
Used to remove broken tools in
unapproachable places or In-Situ condition
Provided with 15 meter control cable
and water pipe
Chandigarh
Delhi
Hyderabad
Bengaluru
Chennai
Coimbatore
SIPL/Cat/EDM/01-2017