NETAFIM Drip Irrigation System Handbook
NETAFIM Drip Irrigation System Handbook
HANDBOOK
UNDERSTANDING THE BASICS
V 001.02 - 2015
© COPYRIGHT 2013, NETAFIM™
NO PART OF THIS PUBLICATION MAY BE REPRODUCED, STORED IN AN AUTOMATED DATA FILE OR MADE PUBLIC IN
ANY FORM OR BY ANY MEANS, WHETHER ELECTRONIC, MECHANICAL, BY PHOTOCOPYING, RECORDING OR IN ANY
OTHER MANNER WITHOUT PRIOR WRITTEN PERMISSION OF NETAFIM™.
THIS DOCUMENT IS PRESENTED WITH THE EXCLUSIVE AIM OF NOTIFYING SELECTED POTENTIAL CLIENTS REGARDING
THE NETAFIM™ DRIP IRRIGATION SYSTEM. RECEIPT OR THE POSSESSION OF THIS DOCUMENT DOES NOT IMPLY
RIGHTS AND THE CONTENTS SHOULD BE VIEWED AS A PROPOSAL ONLY. THIS DOCUMENT IS NEITHER ISSUED AS A
GUARANTEE, NOR IS IT LEGALLY BINDING.
NETAFIM™ ENDEAVORS TO PROVIDE QUALITY, ACCURATE AND DETAILED INFORMATION. NEVERTHELESS, NETAFIM™
CANNOT ACCEPT ANY RESPONSIBILITY FOR RELIANCE ON THE INFORMATION PROVIDED, AND THE USER IS ADVISED
TO INDEPENDENTLY OBTAIN THE PROFESSIONAL ADVICE OF NETAFIM™ AND/OR ITS AUTHORIZED REPRESENTATIVES.
THERE IS NO UNDERTAKING BY NETAFIM™ THAT THE PROVIDED INFORMATION OR ANY PART THEREOF IS ACCURATE,
COMPLETE OR UP TO DATE.
MENTION OF THIRD-PARTY PRODUCTS IS FOR INFORMATIONAL PURPOSES ONLY AND CONSTITUTES NEITHER AN
ENDORSEMENT NOR A RECOMMENDATION. NETAFIM™ DOES NOT ASSUME ANY RESPONSIBILITY WITH RESPECT TO
THE USE OR THE PROVISIONS OF SUCH PRODUCTS.
NETAFIM™ WILL NOT ACCEPT RESPONSIBILITY FOR DAMAGE OR LOSS THAT MAY RESULT FROM THE USE OF
NETAFIM'S PRODUCTS OR THE USE OF THIS DOCUMENT.
NETAFIM™ RESERVES THE RIGHT TO MAKE CHANGES AND IMPROVEMENTS TO ITS PRODUCTS AND/OR THE
ASSOCIATED DOCUMENTATION WITHOUT PRIOR NOTICE.
FOREIGN LANGUAGES
In the event that you are reading this manual in a language other than the English language, you
acknowledge and agree that the English language version shall prevail in case of inconsistency or
contradiction in interpretation or translation.
CONTENTS
Introduction
Aim of this document 4
Safety instructions 5
Use of symbols in this document 6
Appendices
Appendix 1: Unit conversion tables 94
Appendix 2: Further reading 95
Drip irrigation is widely accepted as the most efficient irrigation technique as it allows high uniformity of
water and nutrient application.
It is intended for Netafim's personnel and its representatives and agents all over the globe, and for its
clients, their decision makers, managers and operational personnel.
The importance of thorough knowledge of the subjects discussed in this document for the effective
operation and maintenance of the drip irrigation system cannot be overemphasized.
Drip irrigation is the most advanced and the most efficient of all irrigation methods. However, its
exceptional capabilities cannot be effectively implemented if the user is not familiar with the related
knowledge and does not implement it in the current operation and maintenance of the drip irrigation
system.
Netafim™ makes every effort to provide its clients all over the globe with concise, comprehensible
documentation with the intent to facilitate the operation and maintenance of the drip irrigation system
while maximizing the ensuing benefits - higher yield of superior quality crop with higher market value and
shorter ROI.
Netafim's personnel and its representatives and agents all over the globe should make sure to read and
understand this entire document thoroughly prior to advising their clients on issues regarding the purchase,
installation, operation and maintenance of a Netafim™ drip irrigation system.
It is the responsibility of Netafim's representatives and agents to make sure that, prior to purchase, the
client's decision makers are familiar with the installation, operational and maintenance considerations
regarding a drip irrigation system, as discussed in this document.
The clients' managers and operational personnel should be familiar with the components of a drip irrigation
system and their functions, and study in depth all the operational and maintenance issues discussed in this
document prior to first operation of a new Netafim™ drip irrigation system.
ATTENTION
This document is not a user manual. For detailed instructions for the operation, maintenance
and troubleshooting of the components of the Netafim™ drip irrigation system, reffer to the user
manuals and documentation of each component supplied with the system.
This document should be kept available to the farm's personnel at any time for consultation on issues
regarding the current operation and maintenance of the drip irrigation system.
In addition, Netafim's irrigation products department is at the client's service for any inquiry, advice or
additional information needed after reading this document.
WARNING
In an agricultural environment - always wear protective footwear.
WARNING
Only authorized electricians are permitted to perform electrical installations!
Electrical installations must comply with the local safety standards and regulations.
WARNING
Measures must be taken to prevent the infiltration of nutrients, acids and chemicals into the water
source.
ACID HAZARD
When not handled properly, nutrients, acids and chemicals may cause serious injury or even death.
They may also damage the crop, the soil, the environment and the irrigation system.
Proper handling of nutrients, acids and chemicals is the responsibility of the grower.
Always observe the nutrient/acid/chemical manufacturer's instructions and the regulations issued
by the relevant local authority.
WARNING
When handling nutrients, acids and chemicals, always use protective equipment,
gloves and goggles.
CAUTION
When opening or closing any manual valve, always do so gradually, to prevent damage to the
system by water hammer.
CAUTION
The following text contains instructions aimed at preventing unwanted system operation,
installation or conditions. Failure to followthese instructions might void the warranty.
ATTENTION
The following text contains instructions aimed at enhancing the efficiency of usage of the
instructions in the document.
NOTE
The following text contains instructions aimed at emphasizing a certain aspect of the operation
or installation of the system.
ACID HAZARD
The following text contains instructions aimed at preventing bodily injury or direct damage to the
crops and/or the irrigation system in the presence of acid.
ELECTRICAL HAZARD
The following text contains instructions aimed at preventing bodily injury or direct damage to the
irrigation system components in the presence of electricity.
SAFETY FOOTWEAR
The following text contains instructions aimed at preventing foot injury.
PROTECTIVE EQUIPMENT
The following text contains instructions aimed at preventing damage to health or bodily
injury in the presence of nutrients, acid or chemicals.
EXAMPLE
The following text provides an example to clarify the operation of the settings, method of
operation or installation.
The values used in the examples are hypothetical. Do not apply these values to your own
situation.
TIP
The following text provides clarification, tips or useful information.
The aim of this chapter is to provide an overview of the drip irrigation system components, their functions
and properties.
Plot head
Plot head
System head
Plot head
Water source Main filtration automatic drainage valve Sub main line
Pumping station Water meter Distribution line
Air valve Hydraulic valve Kinetic valve (vacuum breaker)
Pressure gauge Secondary filtration unit Dripperline
Check valve Dosing unit Flushing valve
Shock absorber Fertilizer tank Flushing manifold
Manual valve Irrigation controller Fertilizer filter
Main filtration unit Main line
Many existing and potential water supply sources for irrigation systems are derived from surface water,
which does not tend to have high levels of salts (with the exception of some coastal areas), and thus
systems are usually less prone to formation of precipitates in drippers when using a surface water source.
Surface water, however, tends to introduce biological hazards. If wastewater is being considered as a
source, quality and clogging potential will vary depending upon the extent of treatment.
Groundwater is generally of higher quality than surface water. However, iron and manganese levels should
be measured, as high levels may lead to dripper clogging, and treatment may be required.
Selecting a pump for an irrigation system requires an understanding of the water conditions and local
system requirements.
Poor pump selection can lead to high operating costs and shortened pump life; this in turn impacts on the
performance and reliability of the whole irrigation system.
When a pump site is selected it is necessary to consider a range of factors, including availability of power,
proximity to the development site and water quality issues.
In most instances, electricity is preferred because of reduced labor requirements and higher efficiency,
resulting in lower energy cost. Three-phase power is usually required to operate over 10 horsepower (hp)
irrigation pumps.
If electricity is not available, alternative power sources such as diesel, gasoline, or solar may be used. The
most common alternatives are gasoline engines for small pumps and diesel engines for larger pumps.
A centrifugal pump is a rotodynamic pump that adds energy to the water using a rotating impeller. It may
be either horizontal-shaft or vertical-shaft (including submersed pumps).
Horizontal pumps are more frequently used to pump water from surface sources such as ponds.
Pump capacity
When selecting a pump, four basic
factors must be considered:
• Pump discharge (flow rate) defines the quantity of water supplied by the pump during 1 time unit
(units: m3 /hour, liter/second or gallons/hour).
• Pressure (pressure head) defines the internal energy of a fluid due to the pressure
exerted on its container's walls (also known as static pressure head or static head)
(units: bar or psi. 1 bar = 14.5 psi).
• Net Positive Suction Head (NPSH) is the required head value (suction lift) at
the inlet of a horizontal pump enabling it to pull water upwards while keeping NPSH
the water from cavitating* (inherently limited to 0.8 bar net).
Make sure the pump is able to deliver adequate flow rate and pressure for the application. Obtain a
performance curve for the pump and have modifications made if it is not adequate - the energy savings
alone will easily pay for any upgrades required, which will also improve system operation and crop
production, resulting in a shorter ROI.
Pump selection
The irrigation system design will specify the required pump duty (flow rate and pressure head).
The best pump choice is the pump in which the Best Operating Point (BOP) occurs at this flow rate and
pressure head and that can operate at the available suction head.
CAUTION
The farther the pump's Operating Point is from the BOP, the higher the operating costs, the lower
the efficiency and the shorter the life expectancy of the pump.
Main considerations:
• How the pump is to be installed and what the suction lift will be (see page 11).
• The performance required in terms of flow rate and pressure head.
Constraints
Pump operating constraints may affect the supply of water and must be considered for effective planning.
Common constraints include:
• Energy constraints that do not enable operation of the pump during certain hours of the day.
• Economic constraints that prevent the pump from being operated due to prohibitively high costs of
electricity at certain times (days of the week or hours during the day).
• Time constraints where the water source may be unavailable at certain times or days of the week due to
the sharing of resources amongst different growers.
NOTE
In order to extend the lifespan of a pump, it should be operated as continuously and evenly as
possible (e.g. uninterrupted operation without extreme variations in flow rate).
NOTE
To ensure flow rate stability, the consumption of the individual irrigation shifts should be as equal
as possible. wherever possible, It is strongly recommended that the consumption of the smallest
shift should not be less than 75% of the consumption of the largest shift.
It is very important to keep the pump data documentation available for the whole lifetime of the pump.
The performance curve of the pump (flow rate / pressure range) is indispensable for the design and the
construction of the entire irrigation system.
The pump outlet pressure is related to the discharge rate. A change of the flow rate will cause a change in the
working pressure. Changes in the flow rate and pressure may be critical, when considering the relationship
between the flow rate, the working pressure and the pump's efficiency curve in the planning process.
The steeper the pump's operating curve, the more a change in flow rate will affect the working pressure.
To measure the pump's discharge rate and pressure, install the following accessories on the pump outlet pipe:
• A water meter
• A pressure gauge
• A manual valve to regulate the water flow Water Pressure Manual
meter gauge valve
Install the accessories as shown:
Outlet pipe
Pump outlet
10 D 5D
Water quality
The concept "water quality" relates to the variety and concentration of the dissolved and suspended
components in the water.
Water quality will dictate filtration requirements, chemical injection requirements, and management of the
irrigation systems to prevent dripper clogging.
Causes of dripper clogging in systems may be chemical (precipitates or scale), physical (grit or particulates
such as sand and sediment) or biological (such as algae or bacteria).
The water’s chemical characteristics are influenced by the variety and concentration of the substances
dissolved in it. These dissolved substances include ions of dissolved salts such as chloride, sodium and
nutrients (nitrogen, phosphorous, potassium and others). Calcium and magnesium influence the hardness
of the water, iron and manganese are liable to be found either dissolved or as a residue, along with other
dissolved organic compounds and even poisonous substances.
The biological characteristics of the water quality include a variety of living organisms such as micro-
organisms, including bacteria, viruses, single celled entities, algae and zooplankton, which develop in open
water along with creatures developing within the water transport system itself.
The water quality is expressed by the physical conditions and the variety and concentration of its
constituents.
The quality of the water is determined by a wide variety of parameters (measured or calculated)
affecting the crop, the soil and the irrigation system. Some of them are listed below:
• EC (electrical conductivity) • Cl (chloride) • TSS (total suspended solids)
• pH (level of acidity or alkalinity) • SO4 (sulfate) • TDS (totally dissolved solids)
• Ca (calcium - hardness of the water) • PO4 (phosphate) • Turbidity
• Mg (magnesium) • N-NH4 (nitrogen-ammonium) • Algae and Chlorophyll
• Na (sodium) • N-NO 3 (nitrogen-nitrate) • Zooplankton
• K (potassium) • B (boron) • BOD (biochemical oxygen demand*)
• HCO 3 (bicarbonate) • Fe (iron) • COD (chemical oxygen demand*)
• CO 3 (carbonate) • Mn (manganese) • VSS (volatile suspended solids)
• Alk (alkalinity)
The most suitable way of defining the required quality of irrigation water is based on knowledge of all the
clogging factors and determination of upper permitted threshold value for them im water arriving at the
distribution system without fear of clogging or damage to the system.
Water Contamination
For use with a drip irrigation system, irrigation water must be filtered to remove:
• Physical material - Silt, clay, mud, etc.
• Chemicals - Iron, calcium, manganese (these sometimes combine to form conglomerates), etc.
• Organic material - Plankton, etc.
• Biological material - Algae, etc.
Water analysis
A water analysis is necessary in order to select the appropriate type of filtration system, to prescribe
a suitable maintenance program, to select the type of dripperlines and to prescribe an appropriate
Nutrigation™ plan (see Water analysis, page 77).
Media filters (gravel or sand) are necessary for any surface water
source and especially so for wastewater. They consist of a metal or
plastic enclosure incorporating small gravel stones or sand, which
traps the dirt. This filter includes a flushing system for washing the
gravel or sand and returning the dirt to the water source.
ATTENTION
It is highly recommended to install a screen filter downstream
the media filter in order to prevent infiltration of filter medium
into the system in the event of a malfunction of the media filter.
ATTENTION
In any type of filter, the dirt returned to the water source
should be discharged as far as possible from the suction
point. In a streaming source (e.g. a river) the discharge
point should be downstream from the suction point.
The type of filtration to be used is carefully selected at the planning stage according to the general
quality of the irrigation water, and the presence of various substances in it, with respect to the specific
requirements of the irrigation system.
NOTE
If a hydrocyclone sand separator is required, make sure it suits the flow rate range of the planned system.
Water quality and drippers specifications will determine the filtration type, level (effective mesh size) and
quantity. Most drip irrigation systems require filtration of 130 micron (120 mesh) or higher (filters may also
be specified by the maximum particle size that will pass it - in microns).
NOTE
In general, the biggest filter opening should be one tenth the size of the smallest dripper passageway.
ATTENTION
Standard irrigation filters will NOT remove salt or dissolved solids.
ATTENTION
Always install a filter when setting up a drip irrigation system. Even if potable water is used, a
basic screen filter is still required.
Secondary filtration
• Responsible for filtering relatively small particles remaining after the main filtration stage.
• Two types of filters can be used for secondary filtration: • Screen filter
• Disc filter
ATTENTION
All pipelines and fittings should be properly sized to withstand maximum operating pressures and
convey water without excessive pressure loss or gain.
PVC piping may be used throughout the system or combined with steel piping at the pump station. PVC,
polyethylene (PE) or flexible pipes (PolyNet™/FlatNet™) are used for sub-mains and distribution pipes.
ATTENTION
Be sure to consider the expansion and contraction that occurs under normal on-surface operating
conditions (each type of pipe is affected to a different degree).
ATTENTION
Pipelines are connected to one another with welds, glue or friction fittings, according to the type
of piping in use, and are anchored to the infrastructure supporting them. Make sure all pipelines
are properly secured and anchored.
NOTE
In a subsurface drip irrigation (SDI) system, the pipeline is more difficult to access and repair.
Making sure all fittings are secure at installation can save significant repair issues later.
Particular attention is required especially after the initial growth stage of the crop.
In irrigation design, pipe sizes are specified based on economic, friction loss, water hammer
considerations and flushing concerns. As pipe size increases, friction loss decreases (reduced pumping
cost) but initial cost increases.
NOTE
In most cases the distribution pipe is installed below the elevation of the dripperlines so that solids
will tend to collect in it rather than in the dripperlines.
Irregular field shapes are common due to topography and property boundaries. At the planning stage, care
is taken to properly size sub-main and distribution lines where field shape varies. Sub-main and distribution
lines for irregularly shaped fields are designed based on actual flow rates of the dripperlines and not on an
“average” flow rate of the system.
NOTE
The piping system must be designed not only to allow the flow rate necessary for normal irrigation
but also to allow sufficient flow rate for proper flushing velocities in the system (recommended
minimum: 0.3 meter/sec; 1 foot/sec). For flushing instructions see Flushing the main, sub-main
and distribution lines, page 73).
Design objectives for flushing may result in different pipe diameters being selected than those selected
in the design process for normal operation. This is because the flushing flow rate required for achieving a
desired flushing velocity in any section of a main, sub-main or distribution pipe may be different than the
design flow rate for regular operation.
OD – ID
Pipe’s Inside Diameter = ID = OD - (2 * WT) Pipe’s Wall Thickness = WT =
2
NOTE
The relevant pipe diameter or calculations regarding flow rate and velocity in a pipe is the Inside
Diameter (ID).
EXAMPLE
For more info, see Polyethylene Rigid and Flexible Pipes - Product Catalog at
http://www.netafim.com/irrigation-products-technical-materials.
Fittings
A wide variety of fittings are available to fit any drip irrigation system and any type of pipes used.
The selection of fittings is a planning issue defined by the project's BOM (Bill of Material).
For more info see Fittings & Accessories Product Catalog at
http://www.netafim.com/irrigation-products-technical-materials.
Water meters
Water meters provide information regarding water application that is
essential for irrigation scheduling, and for the monitoring of dripper clogging.
Propeller meters are the most common type in agricultural applications.
NOTE
All types of water meters require regular maintenance. Follow the
manufacturer’s recommendations for required maintenance.
A water meter installed at the head of a drip irrigation system or small water
meters placed at the head of selected dripperlines can help in detection of
dripper clogging.
A single, large water meter at the head of the drip irrigation system
monitors the flow rate to the entire system. Most water meters
incorporate a totalizing register that records the total flow (m3, gallons)
passing through the meter. Some meters also have an instantaneous
flow rate indicator (measured in m3 /hr, GPM).
Make sure that the pipe in which the water meter is installed is flowing
full (the water flowing fills the entire cross section of the pipe without
air pockets) and that there is not excessive turbulence in the pipe. A
water meter installed close to a valve, elbow, or tee (T) may not provide
accurate information. If the meter has an instantaneous
(e.g. m3 /hr, GPM) indicator, an excessive fluctuation of the indicator
needle is a sign of excessive turbulence in the meter.
To detect clogging or leaks in the irrigation system, check the flow rate in the system weekly (see
Preparation and Use of a Hydraulic Conditions Checklist, page 75). A decrease in flow rate over time may
indicate clogging. Before checking the flow rate, check that the pressure in the system is as planned. For
accurate and useful data about the drip irrigation system to be acquired, the operating pressure of the
system must be as initially planned each time the flow rate is checked. If the operating pressure is allowed
to vary, the acquired flow rates will be valid but will not be usefully compared for the purpose of clogging
detection.
Using a number of small water meters (throat size 5/8” or 3/4”) to monitor flow rate to individual
dripperlines (laterals) provides greater sensitivity to clogging than does a single, large water meter at the
head of the system. Especially recommended in large projects - over 100 Ha (250 acres).
Most small water meters have only a totalizing register, so you will need to keep track of the system
operating time between water meter readings (if installed, a controller does it automatically (see Controller,
page 41). As with the large water meter, for acquired data to be valid the operating pressure needs to stay
constant over time.
ATTENTION
Reading the pressure loss across a filter with two different pressure gauges
installed at the inlet and at the outlet of the filter might result in inaccurate
reading due to calibration difference between the two gauges.
It is important to measure the pressure at a variety of key points along the irrigation system: at the head of
the system, at the head of each irrigation zone and at the inlet and end of selected dripperlines in the field.
TIP
Netafim™ offers a variety of nozzle adapters to be connected
at the key points in the system, enabling the use of a single
hand-held pressure gauge equipped with an insertion needle.
Valves play key roles in controlling pressure, flow and distribution under different conditions to optimize
performance, facilitate management, and reduce maintenance requirements.
ATTENTION
Valve sizes, maximum working pressure and valve materials should be selected properly to meet
the system demands. Oversized valves may not open or close properly while undersized valves
may restrict flow and cause excessive pressure loss.
Ball valve
The ball valve is a quarter-turn valve. In a ball valve the closing mechanism is a sphere (ball)
with a port through the middle, connected to a lever in line with it that shows the valve's
position. Rotating the lever turns the ball so that when the port is in line with the pipe, flow
will occur, and when perpendicular to the pipe, flow is blocked. Designed to be fully opened
or closed and is not suitable for regulating the flow.
Butterfly valve
The butterfly valve is a quarter-turn valve. Operation is similar to that of a ball valve. The closing
mechanism takes the form of a disk positioned in the center of the pipe. A rod connected
to the lever passes through the middle of the disc is. Rotating the lever turns the disc either
parallel or perpendicular to the flow. Unlike a ball valve, the disc is always present within the
flow; therefore a slight pressure drop is always induced in the flow, regardless of valve position.
Designed to be fully opened or closed and is not suitable for regulating the flow.
Gate valve
The gate (sluice) valve opens by lifting a gate (wedge) out of the path of the fluid. When the
gate valve is fully open, there is no obstruction in the flow path, resulting in very low friction
loss. Designed to be fully opened or closed and is not suitable for regulating the flow.
Globe valve
A globe valve is the only type of manual valve recommended for regulating the flow with
minimum friction loss. It consists of a movable disk plug aligned with a fixed ring located in
the stream. Operated by screw action using a handwheel.
Air valves
Combination air release valve Kinetic air valve
Evacuates large volume of air during Evacuates large volume of air during
pipeline filling and network draining and pipeline filling and network draining.
allows efficient release of air pockets
from pressurized pipelines.
Nutrigation™
The most effective way to increase the yield and quality of a crop is by feeding the plant according to its
specific, ever-changing needs. This means delivering the right amount of water and nutrient at the right
time. Nutrigation™ refers to injection of nutrients for the plant.
Chemigation
Chemigation refers to injection of chemicals to prevent or reduce dripper clogging (addition of chlorine,
hydrogen-peroxide, acid or others), and the injection of chemicals for crop and soil concerns (herbicides,
pesticides and others).
Because the water passages in drippers are relatively small, they can be clogged; therefore, along with
filtration, the capability to inject chemicals for dripper clogging control is an important feature.
The design of a chemical injection system involves the selection of injector type and capacity. If the
injection system is to be used for Nutrigation™, the injection unit is sized for this use since injection rates
for nutrients are usually much higher than injection rates for chemicals such as liquid chlorine or acid.
Any components coming in contact with nutrients, chlorine, or acid should be resistant to corrosion. Some
countries require specific types of injectors for agrochemicals. Always follow local laws and chemical labeling
requirements.
Nutrients and chemicals may be injected into pressurized drip systems via a variety of methods:
Netafim™ offers a comprehensive array of dosing systems to ensure precise nutrient delivery for any crop,
plot size and application.
Relevant terms:
• Single dosing channel - for injection of only one type of fertilizer solution at the same time.
• Multiple dosing channels - for injection of several fertilizer solutions at the same time or of a single
fertilizer solution at a higher rate.
• Bulk/Quantitative Nutrigation™ - The entire amount of fertilizers is injected in one shot.
• Proportional Nutrigation™ - The fertilizers are injected at a constant ratio relative to the flow of irrigation
water in the main line.
• Nutrigation™ based on EC and pH control - Nutrigation™ is constantly adjusted in order to keep a steady
EC and pH level according to the plant's needs.
Can be conveniently accomplished with a controller (Netaflex™, NetaJet™ or FertiKit™) on the dosing
system and EC and pH sensors on the dosing unit.
NetaFlex3G™
The NetaFlex3G™ is a reliable, state-of-the-art, open-tank dosing
system ensuring very precise and even nutrient dosing for
greenhouse crops.
A CE-compliant modular system, the NetaFlex™ easily integrates with
multiple Netafim™ and third-party control and monitoring systems, while
delivering a uniform quantity or ratio of nutrients.
• Productive: Employs precise EC and pH control to assist in
delivering a high-quality product with outstanding yields.
• Uniform: Delivers a consistent quantity or ratio of
nutrients in a homogenous solution thanks to an open
mixing tank design.
• Flexible: Works with a wide range of dosing channel flow
rates up to 6 units of 50-600 l/hr.
• Scalable: System flow rates from 5 m3 /h to 60 m3 /h capacity.
• Focused: Made for greenhouse applications.
NetaJet3G™
The NetaJet3G™ is a uniform low-energy dosing system featuring a
state-of-the-art mixing chamber.
It provides the highest level of dosing precision and uniformity for
greenhouse and open-field crops.
A CE-compliant modular dosing system, the NetaJet3G™ easily integrates
with multiple Netafim™ and third-party control and monitoring systems.
• Productive: Employs precise EC and pH control to deliver consistently
high-quality product with outstanding yields.
• Uniform: Delivers a consistent quantity/ratio of nutrients thanks to an
innovative mixing chamber while maintaining perfect EC and pH control.
• Flexible: Works with a wide range of dosing channel flow
rates up to 5 units of 1000l/hr dosing channels.
• Cost-efficient: Using a single pump for mixing and
injection of nutrients, the NetaJet3G is designed to
accurately dose with low levels of energy consumption.
• Scalable: Scales from 5 m3 /h to 400 m3 /h capacity and
pressures up to 6.5 bar.
• Versatile: Suitable for applications ranging from greenhouses
to net houses.
se
ls
ou
ce
ne
th
ur
an
ne
ss
so
ch
rd
lle
re
l/
g
ha
oi
oi
gy
in
rc
-s
-s
os
er
/o
fd
se
se
en
it
ts
ld
un
ro
ou
ou
d
en
fie
ire
nh
nh
be
ng
m
en
qu
ee
ee
um
si
m
Do
Op
Re
Co
Gr
Gr
N
OD – ID
Pipe’s Inside Diameter = ID = OD - (2 * WT) Pipe’s Wall Thickness = WT =
2
π ID 2
The area of the inside pipe’s cross-section = A = = π r2
4
• π = 3.1416
• r = ID/2
Efficiency saves resources and preserves the environment while optimally serving the crop's needs.
ATTENTION
Low startup costs can result in high annual operating costs. When designing a drip irrigation
system it is important to consider uniformity and efficiency in order to keep total cost low.
NOTE
By international standards, 10% flow variation is considered uniform irrigation.
For more details and calculations of uniformity and efficiency, see pages 49.
Drippers
The drippers incorporated at uniform spacing along the dripperline deliver water and nutrients directly to
the plant root zone.
A typical drip irrigation system includes thousands of drippers. Each dripper should be durable, resistant
to clogging, and emit the same amount of water. Wide water passages guarantee long-term trouble-free
performance.
The flow rate and spacing of the drippers is important in determining the wetting pattern and for the
prevention of runoff or deep percolation.
A properly operated and maintained drip irrigation system provides water and nutrients to the crop root
zone without runoff or deep percolation.
Thanks to the free-floating diaphragm, the dripper’s action is precise, immediate, sensitive, continually
self-adjusting and constantly self-flushing. Particles that cause clogging will either be flushed out through
the wide water passages or increase the pressure differential. This causes the diaphragm to momentarily
increase the cross-section volume for outgoing water, and thus flush the dirt out of the system.
The diaphragm movement maintains constant differential pressure within the water passage, resulting in a
uniform flow rate at a wide pressure range.
Additionally, Netafim™ PC drippers have the added benefit of the exclusive constant self-flushing feature,
which aids in the prevention of clogging.
NOTE
PC drippers deliver the same flow rate regardless of the dripperline length (as long as the drippers
operate within its working range as determined by the manufacturer).
NOTE
For subsurface systems always prefer anti-siphon (AS) drippers.
On-line drippers
Netafim™ offers a comprehensive line of on-line drippers with all the features and benefits of its integral
drippers. Designated mainly for greenhouse, nursery and fruit tree aplications.
Netafim’s on-line pressure-compensated (PC & PCJ) drippers ensure precise, efficient and uniform flow
distribution over the entire growing area and high resistance to common chemicals and nutrients.
Spider assembly
Netafim™ offers growers a range of micro tubes, manifolds and/or end-line products which, when connected
to on-line drippers can be used to direct water flow to a specific location or to irrigate a variety of points.
For more details about Netafim’s assembly products, refer to the Netafim™ Accessory Catalog, at
http://www.netafim.com/irrigation-products-technical-materials.
Dripperline selection involves consideration of spacing, pipe diameter and wall thickness, and dripper flow rates.
Consideration must also be given to connections between the dripperlines to the supply and flushing manifolds.
Dripper spacing depends on flow rate and soil characteristics. In general, coarser textured (sandy) soils will
require shorter dripper spacing than a finer textured (clayey) soil, since coarse soils allow less lateral water
movement.
NOTE
The dripperlines must be selected not only to allow the flow rate necessary for normal irrigation
but also to allow sufficient flow rate for proper flushing velocities in the system
(see Flushing the dripperlines, page 74).
Dripperline spacing depends on the crops to be grown, the processing method and the agro-machinery to
be used.
Oftentimes there will be a critical crop in rotation that will dictate spacing. In rotations that include a row
crop, dripperline spacing is most often a multiple of the row spacing.
Dripperline length also needs to be specified; along with dripperline's diameter, this will affect flow rate
uniformity and impact flushing requirements and flow variations (particularly with drippers that are not
Pressure Compensated).
When determining the type of dripperline to be used and deciding on the distance between dripperlines,
also consider the plot geometry and the work practices.
In some regions, many fields are irregularly shaped, and therefore may have dripperlines of different lengths.
Netafim™ offers a wide selection of dripperlines suitable for various irrigation needs
Thin-walled dripperlines
• Suitable for 1-3 growing seasons.
• Especially fit for vegetables and field crops.
• Can be deployed at the beginning, and rolled-up at the end of each growing season.
Medium-walled dripperlines
• Suitable for 4-9 growing seasons.
• Designed for on-surface and subsurface (SDI) applications.
• For perennial plants, row crops and industrial row crops.
Thick-walled dripperlines
• Suitable for 10 or more growing seasons.
• Designed for a working life of many years in on-surface and subsurface (SDI) applications.
• For perennial plants, fruit trees, vineyards and the like.
Thick-wall dripperlines
• The first two digits represent the pipe's outside diameter (OD) rounded.
• The three last digits represent the pipe's wall thickness (WT) in millimeters (mm).
*The 5-digit commercial names of the dripperline models in the tables opposite are intended for
identification purposes only and do not represent the exact diameter and wall thickness of each dripperline.
For accurate data, refer to the Technical Datasheet of the specific product at
http://www.netafim.com/irrigation-products-technical-materials.
NOTE
The maximum allowed flushing pressures in the tables are valid when flushing for a maximum of
half an hour consecutively, with the end of 5 or more dripperlines kept open.
Dripperline Pipe's inside Wall thickness Max. working pressure Max. flushing pressure
model diameter (ID) (mm)* (mm) (mil) (bar) (bar)
12060 12 0.15 6.0 1.4 1.6
12080 12 0.20 8.0 1.7 2.0
12125 12 0.31 12.5 2.5 2.9
12150 12 0.38 15.0 3.0 3.5
16060 16 0.15 6.0 0.8 0.9
16080 16 0.20 8.0 1.0 1.2
16100 16 0.25 10.0 1.2 1.4
16125 16 0.31 12.5 1.8 2.1
16150 16 0.38 15.0 2.2 2.5
22080 22 0.20 8.0 0.8 0.9
22100 22 0.25 10.0 1.0 1.2
22135 22 0.34 13.5 1.5 1.7
22150 22 0.38 15.0 1.8 2.1
25135 25 0.34 13.5 1.2 1.4
25150 25 0.38 15.0 1.4 1.6
35135 35 0.34 13.5 0.9 1.0
35150 35 0.38 15.0 1.0 1.2
Medium-walled dripperlines
Dripperline Pipe's inside Wall thickness Max. working pressure Max. flushing pressure
model diameter (ID) (mm)* (mm) (mil) (bar) (bar)
12200 12 0.50 20.0 3.0 3.5
12250 12 0.63 25.0 3.5 4.6
16200 16 0.50 20.0 2.5 3.3
16250 16 0.63 25.0 2.8 3.6
16007 16 0.70 27.0 2.9 3.8
16008 16 0.80 32.0 3.0 3.9
22250 22 0.63 25.0 2.5 2.9
Thick-walled dripperlines
Dripperline Pipe's outside Wall thickness Max. working pressure Max. flushing pressure
model diameter (OD) (mm)* (mm) (mil) (bar) (bar)
12010 12 1.00 39.0 3.5 4.6
16009 16 0.90 35.0 3.0 3.9
16010 16 1.00 39.0 3.5 4.6
16012 16 1.20 47.0 4.0 5.2
17012 17 1.20 47.0 4.0 5.2
20010 20 1.00 39.0 3.5 4.6
20012 20 1.20 47.0 4.0 5.2
23009 23 0.90 35.0 3.0 3.5
23010 23 1.00 39.0 3.0 3.5
*The outside diameter (OD) and the inside diameter (ID) of the dripperline models and the data in the
tables above are intended for identification purpose only and do not represent the exact diameter and wall
thickness of each dripperline. For accurate data, refer to the Technical Datasheet of the specific product
at http://www.netafim.com/irrigation-products-technical-materials.
Flow regimes may be quite complicated in irregularly-shaped fields with different dripperline lengths
within the same irrigation zone.
Since SDI zones with flushing manifolds are closed-loop systems, pressure tends to equilibrate and zones
with differing dripperline lengths are designed using an average dripperline length. Flushing manifold pipe
sizes are determined in consideration of the flow through the end of the dripperlines during flushing.
The flushing manifold is sized for a flow velocity of at least 0.5 m/sec (1.65 ft/sec) through the dripperlines
to ensure sediment removal.
Flushing will temporarily increase the flow requirements of the system, which in turn will decrease
the system pressure. In some cases, in order to achieve the desired velocity, especially with pressure
regulated zones or with irregular field shapes, the planning of the system may require large amounts of
piping to connect the ends of all the dripperlines in a particular section or zone.
A careful balance between flushing velocities in the manifolds and in the dripperlines is critical.
When zones are relatively large, to enable the pumping system to supply the flow rate required to achieve
the desired flushing velocity at the ends of the dripperlines, the irrigation zone is divided into two or more
flushing manifolds. This separation will allow maintenance of a proper flushing pressure.
Another solution to supply the flow rate required for flushing is to use an additional pump at the head of
the system. The additional pump will be activated only during flushing to add the missing flow rate.
Tensiometer
A tensiometer measures soil moisture. It is an instrument designed to measure the Vacuum
tension or suction that a plant's roots must exert to extract water from the soil. This gauge
tension is a direct measure of the availability of water to a plant.
Tensiometers may be used in any irrigated crop; however, it is with horticultural crops in
particular that they provide a suitable method to aid irrigation decisions.
The measurement of soil moisture with a tensiometer provides a valuable tool to
schedule irrigation. Tensiometers are particularly useful to determine when to irrigate, and Water
can be used to support a schedule based on estimation of crop water use from reference filled
crop evapotranspiration (EVT) data. tube
A tensiometer consists of an air tight, water filled tube with a porous ceramic tip at the
bottom and either a vacuum gauge at the top or a re-sealable rubber bung designed to
insert a portable vacuum meter. During the irrigation season the tensiometer is partly Porous
inserted into the soil to a suitable depth and, when used properly, will enable improved ceramic
irrigation management by accurately determining when water should be applied to tip
maintain optimum crop growth and how much water should be applied to avoid over-irrigating.
Placement of tensiometers
It is recommended to use 3 tensiometers in each tensiometer
station. Correct placement is very important. Each tensiometer
Upper Middle Lower
should be installed with its ceramic tip at a different depth (e.g.
30, 60 and 90 cm or 12, 24 and 36 inches) according to the type
of crop (consult an agronomist).
Pressure sensor
The pressure sensor, installed on a specific lateral, main or sub-
main line, provides actual and accurate reading of water pressure.
Netafim's electrical pressure sensor is available in 2 models:
0-6 bar and 0-2 bar.
When connected to the uManage™ real-time crop management
decision support system, pressure can be presented graphically
or in a detailed report.
This data is critical for cross-referencing between irrigation events, filter blocking, etc.
The pressure sensor can be used to measure the level of water in a storage tank and the level of liquid
solution in a fertilizer tank.
Ech2o sensor
The Ech2o soil moisture probe is a capacitance-type sensor
that measures the dielectric constant or permittivity of the
material in which it is inserted, by finding the rate of change of
voltage on the sensor that is embedded in the medium.
Water has a permittivity of about 80, while the value for soil
minerals is around 4, and for air is 1. The high permittivity of
water relative to soil minerals and air results in relatively large
changes in the permittivity of soil when the water content
changes.
The Ech2o sensor is designed to remain in the soil permanently
or for an entire growing season and requires no maintenance.
NetaSense sensor
The NetaSense sensor is a volumetric soil moisture sensor based on
TDT (Time Domain Transmission) technology that provides an immediate and
accurate response to changes in soil moisture levels.
This sensor is able to indicate changes in moisture by means of measuring the
speed of an electromagnetic wave.
The sensor is designed to be installed and left in the soil for the entire duration of
the crop, or permanently. The sensor components are stainless steel and all interfaces
are sealed in epoxy to provide years of reliable service. The sensor is reliable in any type
of soil.
The NetaSense sensor is capable of measuring a large soil volume at a 5-cm (2-inches)
radius from its elements. It reports the average soil moisture along its active length -
about 30 cm (12 inches), whether the sensor is installed vertically or horizontally.
Netafim™ offers an extensive range of controllers for precise monitoring and management of water and
nutrient supply to the field, making full use of the exceptionally high efficiency and uniformity capacity of
the drip irrigation method.
Netafim’s NMC irrigation controllers are modern irrigation control systems with advanced features for
handling irrigation main lines including pumps, filters, fertigation systems and other accessories related
to the full comprehensive solution for farm management. The NMC line of controllers offers a range of
optimal solutions for open field, greenhouse and nursery applications.
Controls:
• Irrigation valves - Irrigation control based on time and quantity.
• Irrigation pumps - Optimized pump control according to flow and pressure.
• Filter flushing - Based on time or pressure differential between the filter inlet and outlet.
• Pressure sustaining valves - Adjustment of the main line pressure when filter flushing is in process.
• Fertilizer pumps - Control of fertilizer injection according to the type of fertilizer pump and its flow rate.
• Fertilizer tank selector - Optimization of the fertilizer usage when various crop varieties require different
recipes.
• Fertilizer agitation - Control the agitators in the fertilizer tanks to maintain homogeneous solution.
• Cooling system - For greenhouse and nursery applications. Operates Netafim's sprinklers to cool down
the greenhouse temperature according to the plant needs.
• Misting system - For greenhouse and nursery applications. Operates Netafim's sprinklers to increase
the relative humidity according to the plant needs.
• Alarm device - Generates an alarm in the occurrence of a malfunction or any unusual event. Alarm
can pop up on the computer screen, be e-mailed or sent as an SMS or push notification to smartphones.
Monitors:
• Water meters - Monitor the irrigation volume and flow rate. Makes sure that water in the system is
flowing as planned with no leakages or clogging issues.
• Fertilizer meters - Monitor the fertilizer flow rate and amount.
• EC and pH sensors - For advanced and accurate fertilizer control.
• Temperature & humidity sensors – For cooling and humidification.
• Weather station - For irrigation control based on evapotranspiration and for frost mitigation.
• Pressure sensors - For filter flushing and irrigation control.
• Tensiometer sensors - Measure water tension in the soil for the assessment of the field capacity.
• Soil moisture sensors - Measure the volumetric water content in the soil for correct timing and precise
volume of irrigation.
• General purpose sensor - Netafim’s NMC controllers can monitor any type of 0-5 VDC or 4-20 mAmp
sensor according to customer needs.
NMC Pro
• Top of the line irrigation controller
• Features powerful hardware and software for greenhouse and open field applications
• Meets the most modern demand for smart, efficient irrigation
• Can manage up to 255 irrigation valves
NMC Junior
• Multi-function irrigation controller for small applications
• Can manage up to 15 irrigation valves
• Advanced solution for simple greenhouse applications
NMC Climate
• Comprehensive solution for greenhouse applications
• Can manage up to 50 greenhouses simultaneously
• Controlled by advanced PC software with a user-friendly interface
Mist-Guard
• Option 1: Misting controller for cooling applications
• Option 2: Ultimate stand alone controller for high precision with
built in temperature and humidity sensors
NMC XL
• Multi main lines irrigation controller
• Optimal solution for open field application
• Controls up to 25 central Nutrigation™ stations
• Controls up to 128 irrigation lines including flow measurement,
filter flushing and local Nutrigation™
SingleNet
• Up to 10 Km cable length
• Reduced installation and cable cost
• Multi interface enables connection to a wide range of controllers
• Up to 128 remote units
Retrieving machinery
The features incorporated into this machine’s design
ensure that dripperline retrieval for reuse and/or disposal is
performed quickly and properly.
Accessories
A wide variety of mountable, utility accessories for the machines, are available and can be purchased as
spare parts for replacement. The accessories can also assist in the assembly of integrated machines and/
or use for individual functions in various periods of the growing season.
ATTENTION
*In order to avoid damage to the dripperlines in the insertion or
laying process, always use a Roller Box and an Insertion Shank
supplied by Netafim™. These two accessories are especially
engineered and made of wear resistant materials to
guarantee the integrity of the inserted dripperline of
any type or grade.
Irrigation
Hydraulic parameters
The following hydraulic parameters are considered when designing an irrigation system.
All are inter-related and a change in one parameter will affect system results:
Parameter Definition Measurement Units
Dripper Amount of water provided by the dripper at a
Q l/hr - liters per hour
flow rate given time unit during the irrigation process
Distance
Distance between two drippers on a
E between m - meters
distribution pipe
drippers
Distance
D between Distance between two dripperlines m - meters
dripperlines
Precipitation The amount of water per area for a specified
Pr mm/hr - millimeters per hour
rate period of time
Hourly
Quantity of water the system will irrigate m3 /Ha/hr - cubic meter per
HIR irrigation
during one hour for a specified area hectare per hour
rate
Quantity of water the crop requires per day mm/d - millimeters per day,
Daily water
DWR (based on pan evaporation or the or m3 /Ha/d -cubic meter per
requirement
Penman-Montieth equation, see page 90) hectare per day (mm/day * 10)
Irrigation
T Time required to irrigate a certain area hr - hours
Time
Shift Shift number of each irrigation shift into
S Integer
number which the irrigation time is divided
Daily Total number of hours per day that the
N hr - hours
shift hours system irrigates the project
Hydraulic requirements
The hydraulic specification of an irrigation system must allow it to deliver the required amount of water to
the crop at the time it needs it.
The most important aspect of crop water use for the design of a drip irrigation system is the “peak” water
requirement or the amount of water that a crop uses during its highest water use period. This is because it
is during this period that the system must deliver the greatest amount of water.
While rain may be factored in to reduce the irrigation requirement for a season, it should not be factored in
when calculating a peak use rate.
Different crops and different planting dates will result in different water requirements. The irrigation
system may be intended to irrigate more than one crop (rotation), in which case the crop with the highest
water demand must be the design criterion.
Uniformity is the ability of the irrigation system to deliver water and fertilizer as equally as possible to
all the plants in the field or orchard. Uniformity saves water and fertilizer and improves yield, resulting in
shorter ROI.
Efficiency is the ability of the irrigation system to deliver water and fertilizer according to the crop's needs
as exactly as possible. Efficiency saves resources and preserves the environment while optimally serving
the crop's needs.
Irrigation efficiency describes a field’s performance. Water use efficiency is the ratio of the amount of
irrigation water applied that is beneficially used by the plant, to the total amount of irrigation water applied.
NOTE
The higher the uniformity, the more efficient the use of water and energy.
Irrigation scheduling determines the actual overall efficiency of the irrigation system. If irrigation is
improperly timed, in either frequency or duration, the field capacity of the soil in the root zone will
be exceeded and the water will be lost to runoff or to deep percolation (see Field Capacity, page 85).
Depending on the crop, this may affect or not affect the crop negatively, but in any case will cause
unnecessary costs.
Even with an irrigation system perfectly planned for high efficiency, improper duration of irrigation will
eliminate most advantages gained by the design of the system.
Flow variation (FV) and emission uniformity (EU) play an important role in the overall uniformity of a drip
irrigation system. These are the most applicable terms to drip irrigation systems; they are defined by the
design of the system and are critical to its performance as it applies to irrigation efficiency.
Flow Variation (FV) expresses the flow variation between the dripper "sensing" the highest pressure and
the one "sensing" the lowest pressure in an irrigation block (zone). These drippers will not always be the
first and last drippers on the dripperline.
Q max. - Q min.
FV % = * 100
Q max.
NOTE
By international standards, 10% flow variation is considered uniform irrigation.
(
EU % = 100 * 1 - 1.27 *
CV
√n ) * Q average
Q min.
If a designed irrigation block is calculated to have 15% flow variation, then the lowest flow point in this
block is receiving 15% less water than the highest flow point in it.
ATTENTION
If an irrigation block design is calculated to have 90% emission uniformity, it is inaccurate to
assume that the minimum flow point in the block is 10% lower than the high flow point in the block.
A rule of thumb is that for every one (1) point change in EU there are approximately two points
change in FV. Therefore a EU of 90% (10% below 100%) would have a FV closer towards 20%,
meaning the lowest flow point in the irrigation block would actually have a flow rate closer to 20%
lower than its highest flow point.
Hydraulic calculations
EXAMPLE
Data
Dripper flow rate Q = 0.5 l/hr
Distance between drippers E = 0.5 m
Distance between dripperlines D = 1.8 m
Calculation
Calculate the hourly irrigation rate as follows:
Q
Precipitation rate (Pr) = =
(E x D)
0.5
= 0.55 mm/hr
(0.5 x 1.8)
0.55 mm
Hourly Irrigation Rate (HIR) = = 5.5 m 3 /Ha/hr
Ha x 10
Alternatively, we can calculate the hourly irrigation rate (HIR) by multiplying the number of drippers per
Hectare by the hourly flow rate.
Calculate the hourly irrigation rate based on the number of drippers per hectare:
Data
Dripper flow rate Q = 0.5 l/hr
Distance between drippers E = 0.5 m
Distance between dripperlines D = 1.8 m
Calculation
a. Calculate the total length of the dripperlines:
10000 m 2
Dripperline length/Ha = = 5555 m
1.8
b. Calculate the total number of drippers per Hectare:
5555 m
Drippers/Ha = = 11,111 drippers
0.5
c. Calculate the hourly irrigation rate:
Data
Pan evaporation* EVTo = 8.4 mm/d
Crop coefficient* Kc = 0.75
*see Water budgeting, page 88.
Data
Hourly irrigation rate HIR = 5.5 m3 /Ha/hr
DWR 63 m 3 /Ha/d
Irrigation time = = = 11.45 hours (11 hours 27 minutes**)
HIR 5.5 m 3 /Ha/hr
Data
Dripper flow rate 0.5 l/hr
Distance between drippers 0.5 m
Distance between dripperlines 1.8 m
Hourly irrigation rate 0.55 mm/hr
Daily return (equal to HIR) 6.3 mm/d
Daily hours/shift 11.45 hr
Possible number of shifts in 24 hours 2
Pump discharge (10 l/sec) 36 m3 /hr
Calculation
Calculate the maximal area that can be watered in 24 hours based on the data above:
Nutrigation™
Crops require a balanced diet of essential nutrients throughout their growth cycle.
Many plant foods can be found in the soil, but often in insufficient quantities to sustain high crop yields.
Soil and climatic conditions can also limit a plant’s uptake of nutrients at key growth stages.
Crop scientists recognize that plants need 13 essential minerals, all of which play a number of important
functions. If any of these is lacking, plant growth and yield suffer.
Major nutrients
Nitrogen (N)
Is often required in the greatest quantity by crops, primarily for vigor and yield. Nitrogen plays a key role
in chlorophyll production and protein synthesis. Chlorophyll is the green plant pigment responsible for
photosynthesis. When nitrogen is deficient, plants develop yellow or pale leaves and their growth is
stunted.
Phosphorus (P)
Is a vital component of adenosine triphosphate (ATP), which supplies the energy for many processes
in the plant. Phosphorus rarely produces spectacular growth responses, but is fundamental to the
successful development of all crops. For example, maize or other corn crops that lack phosphorus during
the growing season achieve lower yields.
Potassium (K)
Is needed by virtually all crops and often in higher rates than nitrogen. Potassium regulates the plant’s
water content and expansion. It is key to achieving good yield and quality in cotton and critical for
increasing the size, juice content and sweetness of fruit.
Magnesium (Mg)
Is also important for crop quality, and is also a key component of leaf chlorophyll and the enzymes that
support plant growth. Low magnesium leads to reduced photosynthesis, which severely limits crop yields.
Grain fill in rice and dry matter content of potatoes can be significantly reduced if magnesium is undersupplied.
Sulfur (S)
Is an essential part of many amino acids and proteins. Without both S and Mg, crops suffer; growth slows
and leaves turn pale or yellow. Sulfur is particularly important for ensuring the protein content of cereal
crop grains.
Micronutrients
Reinforce and supplement the strong plant growth and structures provided by major and secondary nutrients.
Manganese (Mn)
Influences photosynthesis, the process whereby plants use sunlight for growth.
Copper (Cu)
Influences photosynthesis, the process whereby plants use sunlight for growth.
Iron (Fe)
Influences photosynthesis, the process whereby plants use sunlight for growth.
Deficiencies are common – for example in seed fruits – where the effect is to reduce production of
chlorophyll. As a result, crops struggle and younger leaves develop a severe yellowing or chlorosis.
Boron (B)
Is needed for the development of shoots and roots, and is essential during the flowering and fruiting
phases of crops.
Zinc (Zn)
Is needed for the production of important plant hormones, like auxin. Zinc deficiency leads to structural
defects in leaves and other plant organs.
Molybdenum (Mo)
Is involved in plant enzyme systems that control nitrogen metabolism.
de
xi
Suitable for Nutrigation™
to
Element
Ca sium pen
Po ho al)
t
ta rus
lfu um
os (to
Su esi
Ph en
So ne
m
M m
te
p
og
iu
r
n
ri
u
s
lfa
ag
lo
di
lc
itr
Ch
Su
N
Fertilizer Formula N P2O5 K 2O Ca Cl Na Mg S SO4
Urea CO(NH2)2 46
Urea ammonium nitrate CO(NH2)2NH4NO3 32
Mono ammonium phosphate MAP NH4H2PO4 12 61
Ammonium nitrate NH4NO3 32
Potassium nitrate KNO3 13 46
Calcium nitrate Ca(NO3)2 15 19
Calcium chloride CaCl2 27 63
Potassium chloride KCl 61 47
Potassium sulfate K 2SO4 51 55 18
Mono potassium phosphate MKP KH2PO4 52 34
Ammonium sulfate (NH4)2SO4 21 24 73
Magnesium sulfate MgSO4 16 16 49
Calcium sulfate CaSO4 19 8 26
Magnesium nitrate Mg(NO3)2 11 10
Sulfuric acid H2SO4 33
Phosphoric acid H3PO4 61
Nitric acid HNO3 13
Sodium chloride (salt) NaCl 62 38
Crop needs
Each crop needs a different range of nutrients at every critical stage of its development.
For example, nitrogen and phosphorous are often more critical at early stages of growth to fuel root and
leaf development, whereas zinc and boron are important during flowering.
Cereal crops use nutrients for growth, progressively moving them from the roots, to the stems and leaves
until the dying off and harvesting of the grain.
Tree crops have different nutrient requirements than field crops. They can store nutrients like nitrogen
within their trunk, branches and leaves and then redistribute them at key points during the growth cycle.
It is important, however, to supply trees with replacement levels of the nutrients removed in the harvested
fruit and those that are critical for growth but can’t be recycled.
ACID HAZARD
When not handled properly, nutrients, acids and chemicals may cause serious injury or even death.
They may also damage the crop, the soil, the environment and the irrigation system.
Proper handling of nutrients, acids and chemicals is the responsibility of the grower.
Always observe the nutrient/acid/chemical manufacturer's instructions and the regulations issued
by the relevant local authority.
In drip irrigation, the roots are concentrated in a limited soil volume compared to the volume of soil that
these roots occupy if the irrigation isn’t localized. For this reason, during the irrigation season, relatively
small quantities of fertilizers should be applied frequently.
In traditional fertilization methods, some of the fertilizer is applied outside the volume of soil occupied by
the roots and thereby wasted.
Advantages
Increased efficiency of fertilizer application
• Fertilizer application with irrigation water provides a better distribution and greater application uniformity.
• The total dose of the applied fertilizers is divided into several smaller portions allowing better
retention of the fertilizers in the soil and greater availability.
• Losses due to volatilization are avoided, as with fertilizers containing nitrogen compounds.
• Nutrigation™ permits the application of nutrients according to crop requirements; there is also a
possibility of varying the ratio between nutrients during different phenological stages, such as the
vegetative stage, flowering, fruit setting, fruit filling and maturation.
Operational advantages
• Health hazards are avoided since workers do not come in contact with the injected fertilizers and chemical.
• Since Nutrigation™ does not require traffic in the field, damage to plants and soil compaction are avoided.
• Nutrigation™ can maintain appropriate nutrient content in soils with low nutrient holding capacity,
allowing cultivation in types of soil otherwise not cultivable.
• The contamination of groundwater by elements of fertilizer occurs in many places where flood irrigation
is used. Nutrigation™ applies the amount of fertilizer and water in more frequent, smaller portions to
prevent runoff or deep percolation.
• There is the possibility of applying other chemicals through the system, such as soil disinfectants,
systemic products against crop diseases and pests.
Chemical composition
Fertilizers can be simple or compound:
• Simple fertilizers: are fertilizers that consist of a single product. For example: urea, ammonium
nitrate, potassium chloride.
• Compound fertilizers: are the products that are obtained by mixing several simple fertilizers, and
generally, can be easily seen in the mixture; these are generally not used in Nutrigation™.
Form
• Solid state: in this case, the fertilizer may be granulated or powdered.
• Liquid state: are fertilizers that can be injected directly into the irrigation system.
Some fertilizers need to be dissolved in water to reduce the concentration prior to injection.
Solubility
Solubility is one of the most important characteristics to be considered in preparing liquid fertilizers. Every
fertilizer has a level of solubility, which is influenced by the temperature of the water in which it dissolves.
WARNING
Only water-soluble fertilizers are allowed to be used in drip irrigation.
Some fertilizers are very easy to dissolve in water and others are more difficult, but still can be used in
Nutrigation™. There are fertilizers having a solubility level so low that they are classified as water-insoluble
and their use in irrigation systems is not allowed, for example, simple and triple superphosphate.
Jar test
To avoid injecting products that might clog or otherwise damage the irrigation system, perform the simple
jar test described below before injection of fertilizer, acid or any chemical. This is especially important if it
is the first time a specific product or mixture of products is used, or when using a product supplied by a
new vendor.
Corrosivity
Most fertilizers, both solid and liquid, attack metals in the irrigation and fertilization systems. Generally, the
higher the acidity of the solution, the greater the corrosive effect.
For example: the combination of potassium chloride and phosphoric acid is extremely corrosive.
Volatilization
Fertilizers containing urea and ammonium nitrogen can be lost by volatilization of ammonia. The tanks
storing liquid fertilizer mixtures for longer than 4 days must be sealed.
Hygroscopicity
Solid fertilizers have the property of adhering to moisture; this stiffens the granules and makes them
difficult to handle afterwards. It is important to keep them in a closed container in order to avoid this
phenomenon.
Liquid fertilizers
Preparation of liquid fertilizers
The temperature of the water in which it dissolves influences the amount of fertilizer to dissolve, as shown
in the following table.
Effect of temperature (°C) on the solubility of fertilizers (fertilizer grams in one liter of water)
Temperature °C
Fertilizer grams / liter water 0 5 10 20 25 30
Urea 680 780 850 1060 1200 1330
Ammonium sulfate 700 715 730 750 770 780
Potassium sulfate 70 80 90 110 120 130
Potassium chloride 280 290 310 340 350 370
Potassium nitrate 130 170 210 320 370 460
Mono-ammonium phosphate 227 255 295 374 410 464
It can be observed that the temperature of the fertilizer solution strongly affects fertilizer solubility, as
in the case of urea. In contrast, the characteristics of ammonium sulfate are almost not affected by
temperature.
Generally, the water temperature, under field conditions, is higher than 20°C. Therefore, it might seem
logical to assume that at the time of preparing a liquid fertilizer, that the higher the water temperature, the
greater the amount of fertilizer that can be dissolved. But a crucial parameter has been ignored...
TIP
When dissolving a fertilizer, do not exceed the amount permitted for 10°C, according to the table
above.
Knowing the start time and the end time of fertilizer injection, and the time that fertilization can be
performed, proceed according to the calculations and the injection equipment.
E. Injection program
Having calculated all the above data, the next step is to decide the timing of fertilizer injection during
irrigation.
Proposed program:
EXAMPLE
If you must fertilize to complete the dose of 4 days, but with an amount of water equivalent to 1 (one) day
of watering, you can proceed as follows:
• Amount of water: 6.4 mm
• Run time: 6 hours 24 minutes
• Nitrogen dose per day: 1.66 Kg per hectare.
• Replenish fertilization days: 4 days.
• In the liquid fertilizer tank, fertilizer can be prepared in either of the following ways:
• At the same concentration, which means that
in 11 liters of the mixture there is 1 Kg of pure nitrogen.
• Increasing the amount of urea, for example,
add 30 Kg of urea-equivalent, 13.5 Kg (30 x 0.45 = 13.5) pure nitrogen into the 100 liters mixture.
This means one (1) Kg of nitrogen to 7.4 liters of liquid fertilizer.
• If the project size is 20 hectares, the injection quantity depends on whether it continues with the same
concentration of nitrogen in the tank or is increased, as explained in the previous section.
Then:
• 1.66 kg N/day x 20 hectares x 11 l/kg N x 4 days = 1461 liters.
• 1.66 kg N/day x 20 hectares x 7.4 l/kg N x 4 days = 982 liters.
• The injection time can be 4 to 5 hours, which would require modifying the flow of the fertilizer injector,
according to the following calculation:
• 1461 liters / 4 hours = 365 liters per hour.
• 1461 liters / 5 hours = 293 liters per hour.
• 982 liters / 4 hours = 245 liters per hour.
• 982 liters / 5 hours = 196 liters per hour.
Choose the option that fits the system’s capacities and the soil moisture, and allows irrigation with
acceptable electrical conductivity (EC).
Chemigation
Chemigation™ refers to injection of chemicals to prevent or reduce dripper clogging (addition of chlorine,
hydrogen-peroxide, acid or others), and the injection of chemicals for crop and soil concerns (herbicides,
pesticides and others).
WARNING
When not handled properly, nutrients, acids and chemicals may cause serious injury or even death.
They may also damage the crop, the soil, the environment and the irrigation system.
Proper handling of nutrients, acids and chemicals is the responsibility of the grower.
Always observe the nutrient/acid/chemical manufacturer's instructions and the regulations issued
by the relevant local authority.
With good-quality emulsion, the active components in the product mix with the water without
creating layers of different compositions. When these conditions are not fulfilled, the contact of high
concentrations of the product's active ingredients with various parts of the system, such as valves,
drippers, flow meters, etc., could damage them. These products are very corrosive to some metals and
also react with various polymers (depending on the product).
TIP
The herbicide injection should take place towards the end of the irrigation event.
Example: if you plan to irrigate 300 m3 /ha water, the herbicide will be applied once a quantity of
aproximately 250 m3 has been irrigated.
NOTE
When inserting or laying thick-walled dripperlines, it is impossible to ensure that the drippers will
uniformly face upwards.
When inserting dripperlines, a Netafim ™ Roller Box with Okolon rollers must be installed on the insertion
machine to straighten the dripperlines in order to prevent their bending, ensuring that drippers always face
upwards.
Roller
NOTE Box
Bends in the dripperline interfere with the regular flow of water
and might block the passage of water down the dripperline.
WARNING
Installing the dripperline reel the wrong way will result in damaging the drippers while they enter
the conic pipe at a too steep angle.
See an overview of Netafim's agro-machinery for dripperline insertion, laying and retrieving on page 44.
NOTE
For the correct operation of the irrigation system it is imperative to implement all the instructions
for proper maintenance of the drip irrigation system in this chapter.
For optimal performance, drip irrigation systems require routine system maintenance. Even though
recent innovations in dripper design have made clog-resistant dripperlines readily available, the nature of
agricultural water sources, nutrient injection practices, natural limitations of filtration equipment and the
general agricultural growing environment make maintenance a priority.
WARNING
In extreme cases of negligence to perform routine system maintenance, a clogged drip irrigation
system might cause the lost of the current crop and even necessitate replacement of the dripperlines.
Taking baseline readings and monitoring flow, pressure and the condition of flush water regularly will
provide guidance for maintenance scheduling.
In addition to flow, pressure and condition of flush water, the overall condition of the pump station and
distribution system should be routinely inspected and/or calibrated including control equipment engines,
motors, reservoirs, injectors, pipelines, valves, fittings, flow meters and pressure gauges.
Broken or dysfunctional equipment should be immediately repaired or replaced with the same or similar
equipment that will perform the same function according to system design criteria.
Aside from making equipment adjustments or repairs, the majority of system maintenance activities are:
applying chemicals, flushing the system and controlling pests.
• Corrective maintenance consists mainly of removal of obstructions already present in the drippers:
• Flushing the system
And one or more of the following practices according to the nature of the obstruction:
• Organic formation - treated with hydrogen peroxide.
• Mineral sedimentation - treated with acids (or a combination of acid and hydrogen peroxide).
• Organic formation and mineral sedimentation - treated with a combination of acid and
hydrogen peroxide.
Once a week
• Check actual flow rate and working pressure for each irrigation shift under regular operating conditions
(i.e., when the system is active for at least half an hour and stabilized).
• Compare the data collected to the benchmark data.
• Check that the water reaches the ends of all the dripperlines.
• Check the pressure differential across the filters.
A well-planned filtration system should lose 0.2 - 0.3 bar (when the filtration system is clean).
If the pressure differential exceeds 0.8 bar (11.6 PSI), check the filter/s and their controller for faults.
Once a month
• Check the pump's flow rate and pressure at its outlet.
• Flush the dripperlines.
(A higher or lower frequency may be required, depending on the type and quality of the water.)
• If the filtration system is automatic, initiate flushing of the filter/s and check that all the components
work as planned.
• If pressure-regulating valves are installed, check the pressure at the outlet of each one of them and
compare these figures with the benchmark data.
Filter back-flushing
ATTENTION
For effective filtration, filters must be back-flushed whenever they become dirty.
Filters - whether disc, screen or media (see Types of filters, page 17) - should be back-flushed periodically
to clear out any collected particulate or organic matter. Clogged filters can reduce pressure to the system,
lowering the water application rate.
The filter’s performance depends on the efficiency of its flushing and cleaning. Any accumulation of non-
disposed material will eventually lead either to clogging of the filter or, in a gravel/sand filter, to the release
of the filtering material along with the filtered water during migration.
When designing a filtration system, filter flushing must be considered. Most filtration systems are
designed for either manual, semi-automatic or automatic flushing. Flush cycles for manual and semi-
automatic systems are manually activated, while flush cycles for automatic systems are activated either
when a pre-set pressure differential across the filters is exceeded, or by a pre-set operational time interval.
Selection of filtration automation depends upon cost and labor considerations.
Flowing water or well water usually requires a sand separator to remove sand before it enters the filtration
system (see Hydrocyclone Sand Separator, page 17).
NOTE
Check the filter documentation for the allowable pressure differential across the filters.
Most filters are subject to an increasingly higher pressure differential between inlet and outlet due to
friction as the filter becomes clogged. Monitor the filter pressure differential frequently, especially as water
conditions change in the course of the season.
Check the pressure differential across the filter (according to the filter documentation)
Filter Higher than the maximum Lower than the minimum
Gravel/sand Partial or total clogging of medium Tunnels in the medium or breakage and loss of medium
Screen Screen clogging Screen ripping or bursts through the screen (meat grinder)
Disc Clogging of filtration grooves Leakage through discs due to solids trapped between
the discs (preventing the discs from being pressed close
together and causing gaps in the disc array)
A pressure differential that is higher or lower than the recommended range for the specific filter may lead
to debris passing through the filters and/or poor irrigation system performance.
Once a month
If the filtration system is automatic, initiate flushing of the filter/s and check that all the components work
as planned.
Gravel/sand filter
Check the water at the filter's drainage exit by touch to detect loss of gravel/sand medium.
ATTENTION
To prevent loss of nutrients, if a filter is installed downstream from a dosing unit, set the controller
to pause Nutrigation™ or chemigation during filter back-flushing. Always give priority to filter
back-flushing. Do not perform Nutrigation™ or chemigation during filter back-flushing.
Inlet valves
Drainage
outlet Drainage valves
Filter inlet
Filter
outlet
Filter inlet
Filter
outlet
When filter flushing is performed, the automatic 3-way valve of one of the filters opens the drainage outlet
while blocking the water inlet to the filter.
The opened drainage outlet creates a pressure differential across the filter, allowing water to flow into the
filter through its outlet and out of the drainage outlet, back-flushing the filter's gravel/sand medium.
Filters in an array are flushed in sequence.
To the To the
Filter outlet Filter outlet
irrigation irrigation
line line
Drainage
outlet
Valve
Sand compartment
CAUTION
Before starting filter maintenance, make sure the system is not under pressure.
Gravel/sand filter
Periodic inspection of the medium in gravel/sand filters is an essential maintenance task that is frequently
neglected. Gravel/sand should not be caking and cracking and should be adequately cleaned during the
automatic back-flush cycles.
The filter might lose some gravel/sand during the back-flush cycles, so even if the filter is in proper
working order, it may require additional gravel/sand from time to time.
During inspection examine the gravel/sand by touch. The gravel/sand grains should be sharp edged, not
rounded smooth like beach sand. The sharp edges promote better filtration but backwash cycles will wear
the gravel/sand smooth over time. If this has occurred, replace the gravel/sand. The rounding of
gravel/sand edges may take a number of years, but it will eventually happen.
Screen filter
• Take the screen out of the filter casing and clean it with pressurized water and brushes.
• Visually inspect the screen for breaches and cracks and replace the screen if damaged.
Disc filter
• Open the filter's casing and release the piston holding the discs pressed close together.
• Take the discs out of the filter casing.
• Thread the discs on an acid-resistant rope and tie the ends of the rope to form a loop. Do not thread too
many discs on one loop; it is important that the cleaning solution reaches all the disc surfaces.
• Soak the discs in this solution,* making sure the discs are loose and have good contact on both sides
with the solution. Do not put too many discs in at one time.
• If the disk remains dirty repeat the last step.
*solution for surface water with organic and biological residue:
Make a 10% peroxide solution. Pour 7 liters (1.8 gallons) of water into a container and add 3 liters (0.8
gallons) of hydrogen peroxide (35%) or pour 8 liters (2.1 gallons) of water into the container and add 2
liters (0.53 gallons) of hydrogen peroxide (50%) to the water.
*solution for well water with manganese, iron or carbonate deposits:
Make a 10% hydrochloric acid solution. Pour 7 liters (1.8 gallons) of water into a container and add 3
liters (0.8 gallons) hydrochloric acid (30-35%) to the water.
• Stir the discs in the solution a few times. Total soaking time should be 1 to 3 hours.
• If the solution is no longer cleaning the discs, replace it with a new mixture.
• Visually inspect the discs for cleanliness and for dents and cracks and replace any damaged discs.
• Rinse the discs with clean water.
• Put the discs back in the filter. Make sure to put back the same number of discs that have been taken
out. Tighten the piston holding the discs pressed close together and close the filter casing.
• Flush the filter a few times to remove all chemicals.
Flushing the main, sub-main and distribution lines will considerably reduce the accumulation of organic and
mineral materials in the system. This will prevent those materials from reaching the drippers and eventually
clogging them, thus minimizing the quantity of chemical products required to maintain the system. Regular
flushing of the main, sub-main and distribution lines will result in a significant saving of labor time and chemicals.
The main, sub-main and distribution lines in the system should be flushed in sequence.
Each one of them should be flushed for at least two minutes or until the flushed water runs clear.
ATTENTION
The pipes must be flushed at regular intervals. The frequency depends mainly on the water quality
and the maintenance program (minimum: once a growing season).
Flushing is effective only when the flow rate within the main, sub-main or distribution line is sufficient to
allow for proper flushing velocities in the system.
The process of flushing the main, sub-main and distribution lines consists of two waves for each:
• The first wave removes contaminants collected at the end of the pipe.
• The second wave removes contaminants from the pipe.
The color of the water is not as dark as in the first wave, but the process takes more time.
Flushing must be continued until the water is visually clean.
• Identify the diameter of each pipe section to be flushed separately using the table below, presenting the
most common diameters of pipes used for main, sub-main and distribution lines:
Nominal pipe diameter - Inch (mm) 3 (75) 4 (110) 6 (160) 8 (225) 10 (250)
Actual internal pipe diameter - mm 67.8 101.6 147.6 207.8 230.8
• Check the flow rate in each pipe section to be flushed separately with the closest water meter installed
upstream from it.
• Knowing the diameter of the pipe and the flow rate, use the graph below to derive the velocity for each
pipe section to be flushed. The recommended flushing velocity is 1.5 m/sec (5 ft/sec). The allowable
velocity range for flushing is 1.0-2.0 m/sec (3.3-6.6 ft/sec).
220
200
180
160
140
120
100
80
60
40
20
0
0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.4 2.5
Velocity (V) m/sec
* The graph represents the velocities in pipes of one specific standard among many.
If the pipe used in the system's main, sub-main or distribution lines does not appear in the above table and
graph, call your local Netafim™ representative.
In SDI systems, dripperline flushing must be given high priority since frequent dripperline replacement
is impractical and dripperlines are expected to last up to 20 years or even longer. Even for short-term
dripperline use, flushing is important to maintain irrigation uniformity.
Flushing should be performed as often as needed to keep the dripperlines clean; this depends on seasonal
water quality and the effectiveness of the system filter.
All the dripperlines in a plot should be flushed in sequence in a single flushing event.
Flushed water should be disposed of properly to avoid deteriorating the system’s inlet water quality and/or
the quality of the environment surrounding the site.
CAUTION
Flushing will temporarily increase the flow requirements of the system, which in turn will decrease
the system pressure. In some cases, in order to supply the flow rate required for flushing, an
additional pump at the head of the system is used. The additional pump will be activated only
during flushing to add the missing flow rate.
The length of dripperlines affects the required flushing duration. Longer dripperlines need longer flushing
durations.
Dripperline ID (mm) 11.8 14.2 16.2 17.5 20.8 22.2 25.0 35.0
Quantity of water per 1 meter of
0.109 0.158 0.206 0.241 0.340 0.387 0.491 0.962
dripperline length (liters)
Maximum time for filling of
bottle (seconds) for a velocity 27.4 18.9 14.6 12.5 8.8 7.8 6.1 3.1 1.5 L
of at least 0.5 m/sec (1.65 ft/sec)
NOTE
The maximum allowed flushing pressures in the tables on the previous page are valid when flushing
for a maximum of half an hour consecutively, with the end of 5 or more dripperlines kept open.
To avoid exceeding the allowable pressure in the system, a minimum of 5 dripperlines should be
open at any time during flushing.
Prepare a hydraulic conditions checklist (in the form of a table) representing the flow rate and pressure at
the head of the system and at the head of each plot.
Fill in the table's first row with the system's planned data received from Netafim™.
Fill in the table's second row with the benchmark data recorded at the time of initial operation of the
system (record the data after the system's flow rate and pressure are stabilized).
The benchmark data should not deviate from the planned data by more than ±5%.
If a deviation greater than ±5% is recorded at any point in the system, call your local Netafim™
representative.
Fill in the following rows with the actual data recorded each time the system is checked during regular
operation according to the maintenance timetable (see page 67).
If a deviation greater than ±5% is recorded at any point in the system, troubleshoot the problem and
record the hydraulic conditions again after troubleshooting.
The hydraulic conditions checklist should be filled in regularly and kept for future reference.
Hydrogen peroxide is a strong oxidizing agent. It releases oxygen atoms that react quickly, oxidizing
organic matter (also suitable for oxidizing iron and manganese). It decomposes in an exothermic reaction (a
chemical reaction that releases energy in the form of heat) into water and gaseous oxygen.
WARNING
Hydrogen peroxide (H²O²) is toxic and dangerous for humans.
Before using hydrogen peroxide, read all the instructions for hydrogen peroxide treatments, the
local legal regulations and the manufacturer's instructions.
Hydrogen peroxide is commonly used in greenhouses, net houses and tunnels, or on substrates, where
the irrigation systems traverse only short distances.
The required concentration of hydrogen peroxide at the system inlet depends on the water quality
(oxidation potential and the reduction and concentration of organic matter in the water). In general,
between 1 and 10 PPM (parts per million) of hydrogen peroxide (active agent) are required.
Water analysis
Analyze the water used in the irrigation system and determine its quality.
The water quality refers to the concentration of chemical substances dissolved and suspended in the
water, as well as the physical and biological properties of the water.
A water analysis is necessary in order to select an appropriate type of filtration system, to prescribe
a suitable maintenance program, to select the type of dripperlines and to prescribe an appropriate
Nutrigation™ plan.
The source of water may be: potable water, waste water, residual water, wells, reservoirs, canals or
drainage water. Each one requires different levels of treatment before being used.
It is recommended to analyze the irrigation water at least once a growing season and, if needed, in the
course of the growing season, considering meteorological and environmental factors that potentially
influence the water quality. Consult Netafim's Agronomy Division (especially recommended for new
projects).
Water quality is not controllable; it varies with time for a variety of reasons. This means that different
treatments are required at different times in order to ensure that water quality is suitable for the irrigation
system.
Therefore, it is recommended to analyze the water occasionally in order to constantly adjust the treatment.
Other factors that affect the water quality and must be taken into account are the fertilizers and chemical
products used in the same system for various treatments.
2. Fill the bottle so that no air at all remains inside the bottle (if possible, squeeze the bottle to expel any
remaining air).
3. Close the cap firmly and store the sample in a clean place in the shade.
4. Send the sample to a local authorized laboratory as soon as possible after taking the sample.
In some cases, additional parameters will be needed in order to complete the correct interpretation of the
water quality, for example: dissolved oxygen, redox, etc.
NOTE
Take the samples downstream from the pump, but as close to it as possible.
If the field to be irrigated is located more than 1 km away from the pump, take another sample of water at
the head of the plot.
In new irrigation projects, water samples should be taken as close as possible to the planned suction point.
Distribution line
Water from the source
4 4 4 20 cm
5 5
Drippers
5 20 cm
5 5
4 4
4 5 Dripperlines 5 4
If a different sampling procedure is used, it is very important to describe the process used, and attach this
description to the samples.
NOTE
These instructions are suitable both for integral drippers and for online drippers. When taking
samples of online drippers, they should be sent together with a dripperline sample of at least
20 cm, in the same way as done for integral drippers.
Small rodents, such as mice and voles, damage young and older trees alike in nurseries and orchards by
girdling the tender saplings and branches.
Larger rodents, such as pocket gophers, damage field crops by eating the root system out from under
the plant.
Rodents can also damage farm equipment and infrastructure. They may gnaw on small diameter cables
and irrigation pipes.
There is no single, simple method for managing rodent overpopulation on agricultural lands. Control of
these potential pests requires a well designed plan that is executed on a consistent basis.
NOTE
For the germination stage it is not recommended to use dripperlines installed at a depth of 30 cm or more.
The intrusion of roots may occur when the plant suffers water stress and the roots are searching for moisture.
Maintaining proper humidity in the surroundings by means of adequate irrigation planning allows the roots
to spread and use the entire available moistened soil volume, instead of concentrating around the dripper.
Continuous soil humidity monitoring allows better control over the moistening pattern, thus maintaining
optimal soil humidity within the dripper’s surroundings.
CAUTION
Consult the local authority for approved herbicides in the country/area and always follow the
application directions.
For detailed instructions for the implementation of effective root intrusion prevention, see the SDI
Preventive Maintenance Guide at http://www.netafim.com/irrigation-products-technical-materials.
Introducing a short irrigation cycle soon after the rain ends will help flush the small particles from the
drippers and prevent clogging.
When there is a very intense and long rainy period, it is recommended to flush the dripperlines prior to the
beginning of the next irrigation season.
In drip irrigation systems not equipped with anti-siphon drippers, activating the system for a period of 10
minutes (after pressurizing) is recommended, in order to flush out the accumulated dirt particles.
Water from filters, valves, chemigation equipment, pressure regulators and subsurface pipelines should be
emptied, especially at lower ends of the field where water typically accumulates.
Polyethylene dripperlines are not subject to damage from freezing since drippers provide drainage points
and polyethylene is somewhat flexible.
Empty filters, valves, chemigation equipment, pressure regulators and subsurface pipelines.
TIP
Pressure regulators and subsurface pipelines can be easily and efficiently emptied using a blower or
an air compressor providing high flow rate and low pressure.
An adapter is required, consisting of the following parts:
• 3/4" Brauckman pressure regulator
• Galvanized conical connector 3/4"
• 1/2"F - 3/4"M brass coated bushing
• 10 cm galvanized 1/2" pipe
• Stainless steel band clamp
• 3/4" transparent pipe (12m)
• 1/4" F *1/2"M brass coated bushing
• Pressure gauge 250 GLZ 6 bar 1/4" BSP
• 3/4" ball valve with long handle
• Flare connector
For full assembly and operation instructions consult Netafim's irrigation products department.
In summary, the system should be carefully pressurized and inspected for leaks and system integrity.
This includes verifying the functionality of all system components including filters, valves, controllers,
chemigation equipment, flow meters, pressure gauges, pressure regulators and flush valves.
Once the system is operational, chemicals should be injected if necessary, and then the system should be
thoroughly flushed.
Baseline readings should then be recorded and compared with benchmark data, and adjustments made if
needed.
Soil
Soil characteristics influence the choice of crop and variety to be grown, and the planning of irrigation and
Nutrigation™.
Soil composition
In general, soil is composed of three components: sand,
silt and clay. The relative amount of these components
affects the soil's texture, influencing its water
retention rate.
Sand (%)
Soil texture
The distribution of pores in the soil is important. Pores are characterized by two sizes: small and big. Small
pores are known as "capillary pores". In sandy soil the porosity is permanent and stabilized. In heavy soil
the porosity changes depending on changes in the moisture of the soil.
Water retention is affected by the soil texture and type. For example, 15% moisture volume in a light soil
will be adequate for crops to flourish, whereas the same percentage in a medium soil would be borderline
and in a heavy soil it would not sufficient for plant survival.
The water is trapped in the pores and accumulates as a thin liquid layer around the soil particles. When the
soil dries out as a result of percolation, evaporation and root uptake, the water is first extracted from the
large pores, while still clinging to the small ones. When the plant needs water, it draws it from the pores
starting with the larger ones first.
The mechanism of water retention around soil particles is based on the retention on the surface area of
these particles. Sand, silt and clay particles build up and form aggregates, known as the soil structure.
Well-structured soils have more pores and retain more water than compact soils.
Silty soils have high water retention rates (they consist of very small particles and display a large surface
area). Light soils have low retention rates (they consist of larger particles and display a smaller surface
area).
Saturation
Occurs when all pores in the soil are filled with water.
Field capacity
Occurs when the maximum amount of water that the field can hold is reached. As percolation proceeds,
the soil reaches the point where it does not lose any more water. This is the optimal condition for crop
development, as the water is held at a force that is easily overcome by the uptake power of the roots, and
at the same time the soil is sufficiently ventilated to enable the roots to breathe.
Wilting point
The state of the water in the soil that defines the point at which the plant no longer has the ability to
absorb water from the soil. Beyond the wilting point, the plant cannot survive and crop wilting is irreversible.
Saturation Field capacity Wilting point
Water availability
Water availability is the difference between field capacity and the wilting point. Field capacity is defined
as the state at which the field has reached the point at which the maximum amount of water can be held.
The wilting point is defined as the state at which the field contains the minimum amount of water required
for a plant to survive.
Rates of soil classification in The decrease in crop yield varies with the level of soil salinity
terms of salinity and levels 0
10
Soil pH
The soil pH is a measure of the The influence of soil pH on nutrient availability*
acidity or basicity (alkalinity) in Range of acidity/alkalinity (pH)
soils. pH is defined as the negative 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0
logarithm (base 10) of the activity
Nitrogen
of hydronium ions (H+ or, more
precisely, H 3O+aq) in a solution. Phosphorus
Potassium
In water, it normally ranges from
1 to 14, with 7 being neutral. Sulfur
A pH below 7 is acidic and above Calcium
7 is basic. Magnesium
Soil pH is considered a master Iron
variable in soils as it controls many Manganese
chemical processes that take place. Boron
It specifically affects plant nutrient
Copper & Zinc
availability by controlling the
Molybdenum
chemical forms of the nutrient. The
optimum pH range for most plants *Not applicable for soilless.
is between 5.5 and 7.0; however many plants have adapted and thrive at pH values outside this range.
Soil requirement
A well drained, deep, loamy soil having adequate aeration (10 to 12%) with a ground water table below 1.5
to 2.0 m from soil surface, a bulk density of 1.4 g/cm3 and an available water holding capacity of 15% (15
cm of water per meter depth of soil) or more is considered optimal.
• Chemical constraints in the soils, such as acidity and low fertility, are relatively easy to correct or control
by means of the precise nutrients and acid injection option offered by the drip irrigation system.
Soil analysis
A soil analysis is necessary in order to prescribe an appropriate irrigation and Nutrigation™ plan, to
determine the dripperline characteristics (dripper spacing and flow rate) and the proper spacing of the
dripperlines in the field.
Required tools:
• 2 (two) 10 liters (2.5 gallons) buckets
• A hoe/shovel
• A soil drill
Many other parameters can be analyzed at the grower's request (consult an agronomist).
Soil survey
In new projects a soil survey is also necessary. It is important for the understanding of the soil's water
holding capacity and of water percolation in the soil.
The objective of water budgeting is to maintain soil moisture near the optimum level by keeping track of
crop water use and then irrigating to replace the water used. Knowledge of crop water use is essential to
water budgeting (see Calculating the Daily Water Requirement, page 51).
Crop water use is also called the evapotranspiration rate (EVT). The term evapotranspiration refers to the
combined loss of water through evaporation from the soil and from water taken up and evaporated from
the plants (transpiration). The rate at which plants use water is determined by the growth stage of the
plant and the weather. Plants generally use more water the hotter or dryer the conditions are. Wind and
clouds also affect the evaporation rate.
The water budgeting method for irrigation is relatively straightforward, but must be adjusted for crop
growth stage and environmental conditions such as rain.
To effectively plan irrigation, growers need to account for crop water use measured as evapotranspiration
(EVTc). Daily crop water requirements (EVTc) are calculated by multiplying the reference crop
evapotranspiration (EVTo) at each stage of development by the crop coefficient (Kc).
The reference evapotranspiration rate (EVTo) can be calculated from weather data or measured
as evaporation from a calibrated pan of water. Both methods give a close approximation of the
environmentally induced evaporation rate from a given area of soil. Real pan evaporators are still used in
many parts of the globe. However, in recent years the EVTo is increasingly estimated based on weather
data, which includes temperature, relative humidity, wind velocity and solar radiation using the Penman-
Montieth equation, which relates these variables to evaporation rate.
Actual crop water usage is usually not exactly the same as the reference evapotranspiration rate (EVTo).
First, plants regulate the quantity of water they require by closing or opening stomata (small pores in their
leaves used to maintain appropriate water levels in the plant). The difference between the actual peak
crop water use and the pan evaporation rate is referred to as the crop coefficient (Kc). The EVT of the crop
expressed as EVTc can be calculated from the EVTo using the following formula.
EVTc = EVTo * Kc
EXAMPLE
The crop coefficient (Kc) is 0.8. If the EVTo, either measured by means of an evaporation pan or calculated
with the Penman-Monteith equation, is 7.5 mm/day, then the crop will be using:
Daily water usage of 4 crops per crop development stage over a growing season
Tasseling, silking
Corn (Maize)
and pollination Kernel
1.2
Crop coefficient (Kc)
development
1.0 and maturity
Vegetative
0.8
0.6 Germination and
0.4 establishment
0.2
0
DAS* 10 20 30 40 50 60 70 80 90 100 110 120
Kc 0.30 0.30 0.42 0.68 0.92 1.12 1.20 1.20 1.20 1.10 0.83 0.50
Soya
Flowering, podding and seed fill
1.0 Vegetative and
Crop coefficient (Kc)
1.0
0.8 Vegetative
0.6
0.4 Establishment
0.2
0
DAS* 10 20 30 40 50 60 70 80 90 100 110 120 130 140
Kc 0.19 0.19 0.40 0.70 1.10 1.10 1.10 1.10 1.10 1.10 1.00 0.98 0.90 0.82
0.8
0.6
0.4
0.2
0
DIS** 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180
Kc 0.30 0.35 0.40 0.50 0.60 0.70 0.70 0.80 0.85 0.90 0.90 0.40 0.40 0.40 0.35 0.30 0.20 0.15
*DAS = Days After Seeding **DIS = Days Into Season
A cylinder with a diameter of 47.5 in (120.7 cm) and a depth of 10 in (25 cm). The pan rests on a carefully
leveled, wooden base and is often enclosed by a chain link fence to prevent animals drinking from it.
Evaporation is measured daily at the same time as the depth of water evaporated from the pan. The
measurement day begins with the pan filled to exactly 2 in (5 cm) from the pan top. 24 hours later, the
amount of water needed to refill the pan to exactly 5 cm (2 in) from its top is measured.
If precipitation occurs in the 24-hour period, it is taken into account in calculating the daily evaporation.
If the precipitation that occurred is greater than the pan capacity, the excess water should be emptied and
the level of water in the pan should be reset to enable measurement in the next 24 hours.
The Class A Evaporation Pan is not usable on days with rainfall events of more than the pan capacity.
Evaporation cannot be measured in a Class A pan when the pan's water surface is frozen.
The Penman-Monteith equation is increasingly common as evaporation evaluation method nowadays, also
due to the use of meteorological stations in agricultural projects.
The United Nations Food and Agriculture Organization (FAO) standard methods for modeling
evapotranspiration use the Penman-Monteith equation.
Glossary
Crop coefficient (Kc): The ratio of evapotranspiration (EVT) to reference evapotranspiration (EVTo) for a
given crop when growing in large fields under optimum growing conditions.
Pan coefficient (kp): The ratio of reference evapotranspiration (EVTo) to pan evaporation (Eo) for the same
period.
Pan evaporation (Eo): The depth of water that evaporates from an evaporation pan during a certain period
in mm/day or mm/month.
However, assuming the quantity of water needed by the plant on any day is the same, it is necessary to
find a ratio between the two methods in order to calculate correct quantities of water.
Namely, if the evaporation is established by the Penman–Monteith calculation method, the Irrigation Crop
coefficient (Kc) should be in accordance with the evaporation calculation method (Penman–Monteith).
The crop coefficient (Kc) obtained with the Class A pan evaporation method is different from the Kc
obtained when using the Penman-Monteith calculation method.
EXAMPLE
In order to determine the new coefficients, data of the two methods were continuously gathered from 18
meteorological stations during 5 to 10 years (2000-2009).
Generally, the evaporation values obtained with the Penman-Monteith method are lower than the values
derived with the Class A pan evaporation method, but the data behavior differs from one region to another.
Ratio of evaporation value - Class A pan evaporation / Penman-Monteith calculated evaporation (1/x) in the
same area throughout the year:
Calculation:
If the quantity of water the crop requires is the same, the following ratio is obtained:
EVTo PnMo = Kc A
EVTo A KcPnMo
And according to the table above, the ratio EVToPM / EVTo A is always lower than one (1).
The following table shows that if the irrigation coefficient according to Class A pan evaporation (Kc A) and
the calculated evaporation (EVTo Penman-Monteith) are available, it is possible to use the ratio between
calculated evapotranspiration and pan evapotranspiration (EVTo PM / EVTo A) to calculate the value of the
crop coefficient (Kc) according to Penman-Monteith and to calculate the quantity of irrigation water.
Finding the crop coefficient (Kc) according to Penman-Monteith and the quantity of irrigation water
(mm/day) where the values for pan evaporation coefficient (Kc A), calculated evapotranspiration
(EVTo Penman-Monteith) and evapotranspiration ratio are given.
Value
Atribute Description June July August
Pan evapotranspiration coefficient Kc A 0.25 0.25 0.30
Calculated evapotranspiration EVTo Penman-Monteith (mm/day) 6.0 6.0 5.4
EVTo Penman-Monteith / EVTo Pan
Evapotranspiration ratio 0.65 0.69 0.68
Class A
Penman-Monteith Kc Penman-Monteith = Kc A / (EVTo
0.385 0.362 0.441
evapotranspiration coefficient Penman-Monteith / EVTo Pan Class A)
X mm/day = EVTo Penman-Monteith
Total irrigation water (mm/day) 2.31 2.17 2.38
X Kc Penman-Monteith
The above is just an example. There is not only one Kc value for each crop in each area, many factors can
influence this value, the specific Kc value should be based on data from a local meteorological station.
Summary
If evaporation data are used for the calculation of the irrigation water consumption of a specific crop, on
a particular day or over a certain period of time, the data-obtaining method has to be known, and the
appropriate crop coefficient (Kc) to be used is to be selected accordingly.
If ratio values between Class A pan evaporation (Kc A) and calculated evapotranspiration
(EVTo Penman-Monteith) are to be calculated, local or zonal values must be used.
NOTE
Tensiometers do not operate in dry soil because the pores in the ceramic tip drain and air is
sucked in through them, breaking the vacuum seal between the soil and the gauge on top of the
tensiometer.
In most situations two sites will be needed for each major species or variety and soil type in the field or
the orchard. Avoid high or low sites, zones of poor water infiltration, and sites not representing the entirety
of the field or the orchard.
CAUTION
All tensiometers must be marked clearly to avoid damage from traffic, workers and cultivation.
AREA
1 hectare (ha) = 2.471 acres (ac) 1 acre (ac) = 0.4047 hectare (ha)
1 hectare (ha) = 10,000 square meters (m²) 1 square meter (m²) = 0.0001 hectare (ha)
1 acre (ac) = 4,047 square meters (m²) 1 square meter (m²) = 0.00025 acre (ac)
1 hectare (ha) = 0.004 square mile (mi2) 1 square mile (mi2) = 259 hectares (ha)
1 hectare (ha) = 15 mu 1 mu = 0.0666 hectare (ha)
1 square kilometer (km²) = 0.386 square mile (mi2) 1 square mile (mi2) = 2.59 square kilometers (km²)
1 square centimeter (cm²) = 0.155 square inch (in2) 1 square inch (in2) = 6.452 square centimeters (cm²)
1 square foot (ft²) = 0.155 square inch (in2) 1 square meter (m²) = 10.76 square foot (ft²)
FLOW
1 cubic meter per hour (m3/h) = 1 gallon (USG) per hour (gph) =
264.1721 gallons (USG) per hour (gph) 0.0038 cubic meter per hour (m3/h)
1 liter per hour (l/h) = 1 gallon (USG) per hour (gph) =
0.2641721 gallon (USG) per hour (gph) 3.785 liters per hour (l/h)
PRESSURE
1 bar = 14.50377 pounds per square inch (psi) 1 pound per square inch (psi) = 0.06894757 bar
1 bar = 100 kilopascals (kPa) 1 kilopascal (kPa) = 0.01 bar
1 PSI = 6.894757 kilopascals (kPa) 1 kilopascal (kPa) = 0.145 pound per square inch (psi)
VOLUME
1 gallon (USG) = 3.785 liters (L) 1 liter (L) = 0.264 gallon (USG)
WEIGHT
1 kilogram (kg) = 2.205 pounds (lb) 1 pound (lb) = 0.454 kilogram (kg)
TEMPERATURE POWER
°Celsius °Fahrenheit 1 kilowatt (kW) = 1.341022 horse power (HP)
0 = 32 1 kilowatt (kW) = 56.91965 British thermal units per minute (BTU/min)
5 = 41 1 horse power (HP) = 0.7456999 kilowatt (kW)
10 = 50
15 = 59
20 = 68
25 = 77
30 = 86
35 = 95
FILTRATION*
Micron (µm) = size of gaps between fibers 400 250 177 125 105 100 74
Mesh = number of pores per linear inch 40 60 80 120 140 150 200
*The mesh to micron conversion is not a proper mathematical conversion but a commercial approximation.