Pavement Design Report
Pavement Design Report
TABLE OF CONTENTS
LIST OF ANNEXURE .......................................................................................................................... I
CHAPTER 1 : INTRODUCTION .......................................................................................................... 1
1.1 BACKGROUND ........................................................................................................................ 1
1.2 PROJECT ROAD LOCATION ...................................................................................................... 1
1.3 SCOPE DESIGN REPORT .......................................................................................................... 2
CHAPTER 2 : FIELD INVESTIGATIONS ............................................................................................... 3
2.1 EXISTING PAVEMENT CRUST COMPOSITION ......................................................................... 3
2.2 VISUAL PAVEMENT CONDITION SURVEY................................................................................ 5
2.3 EXISTING SUBGRADE EVALUATION ........................................................................................ 6
2.4 BORROW INVESTIGATION ...................................................................................................... 6
2.5 PAVEMENT EVALUATION BY FALLING WEIGHT DEFLECTOMENTER ...................................... 7
CHAPTER 3 : FLEXIBLE PAVEMENT DESIGN ...................................................................................... 9
3.1 DESIGN INPUTS ....................................................................................................................... 9
3.2 PROPOSED TYPE OF FLEXIBLE PAVEMENT ........................................................................... 11
3.3 FLEXIBLE PAVEMENT MATERIAL PARAMETERS .................................................................... 11
3.4 FLEXIBLE PAVEMENT DESIGN ............................................................................................... 12
CHAPTER 4 : OVERLAY DESIGN ..................................................................................................... 15
4.1 DESIGN INPUT ....................................................................................................................... 15
4.2 ANALYSIS OF FWD DATA ...................................................................................................... 15
4.3 MODULUS & EXISTING CRUST FOR OVERLAY DESIGN ......................................................... 16
4.4 OVERLAY DESIGN ................................................................................................................. 16
4.5 PROPOSED OVERLAY ............................................................................................................. 18
4.6 PRE OVERLAY TREATMENT ................................................................................................... 18
CHAPTER 5 : SUMMARY ............................................................................................................... 21
5.1 CRUST SUMMARY FOR MAIN CARRIAGEWAY ...................................................................... 21
Widening, Strengthening and Reconstruction of Sawai Madhopur Sheopur Road Km 76/600 to 112/000 (NH-552
Extn.) R1
LIST OF ANNEXURE
Annexure 1 : Existing Pavement Crust Composition
Annexure 3 : FDW Survey Data from Site and Normalized Deflection Readings
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Widening, Strengthening and Reconstruction of Sawai Madhopur Sheopur Road Km 76/600 to 112/000 (NH-552
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CHAPTER 1 : INTRODUCTION
1.1 BACKGROUND
Ministry of Road Transport (MORTH) through State PWD NH Division has taken up the task of
developing various National Highway Corridors in the State of Rajasthan where the intensity of traffic
has increased significantly requiring augmentation of capacity for safe and efficient movement of traffic.
In this regard, MORTH has awarded “Widening, Strengthening and Reconstruction of NH‐552 Extn. From
Km. 76+600 to Km. 112+000 Sawaimadopur to Sheopur road (Rajasthan/MP Border) in the State of
Rajasthan under EPC mode .The EPC Contractor shall be responsible for designing, engineering,
procurement and construction of the project under and in accordance with the provision of Engineering,
Procurement and Construction (EPC) contract.
Road Link Consultancy Services has been appointed as the Design Consultant by EPC Contractor for
carrying out detailed design and providing design support during construction period of the project.
This report contains design of overlay for strengthening of existing carriageway, design of new flexible
pavement for widening portion of main carriageway, new two lane carriageway adjacent to existing
carriageway.
1.2 PROJECT ROAD LOCATION
The location map showing the project stretch and surrounding network is illustrated in Figure 1.1.
Figure1.1Location Map
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Widening, Strengthening and Reconstruction of Sawai Madhopur Sheopur Road Km 76/600 to 112/000 (NH-552
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a) Design of pavement for new two lane/two lane with paved shoulder carriageway from Km. 102+750 to
Km. 112+000.
b) Design of flexible pavement for widening portion of existing carriageway from Km. 102+750 to Km.
112+000.
c) Design of overlay pavement structure for strengthening of existing carriageway to with stand design
traffic load as per design criteria of IRC: 115-2014. Design shall be carried out as per the provisions of
IRC SP: 73 – 2015 and IRC SP: 84- 2014.
The proposals outlined in this report are based on the design standards specified in Schedules of the
Agreement.
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Widening, Strengthening and Reconstruction of Sawai Madhopur Sheopur Road Km 76/600 to 112/000 (NH-552
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Borrow Investigation
Pavement evaluation by Falling Weight Deflect meter
The existing crust has been observed during the test pits and has been classified in to following layers:
Bituminous Top (BT)
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Widening, Strengthening and Reconstruction of Sawai Madhopur Sheopur Road Km 76/600 to 112/000 (NH-552
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The graphical representation of pavement layers along the project road is given in Figure 2.1.
Chainage
KM 104600
KM 105260
KM 106760
KM 108850
KM 110350
KM 111350
0
100
Thickness (mm)
200
300
400
500
600
BT Granular
Findings based on Existing Pavement:
From the above investigation it is observed that from Km 102+750 to Km 112+000 Thickness of existing
bituminous pavement is ranging from 80 mm to 90 mm and granular layer thickness various from 280 mm
to 450 mm.
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Widening, Strengthening and Reconstruction of Sawai Madhopur Sheopur Road Km 76/600 to 112/000 (NH-552
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Detailed visual inspection of existing pavement was carried out to assess the existing distresses. The
pavement condition survey was conducted for the entire project stretch and existing status of pavement
condition is as follows:-
Location As per Site Proposed Treatment over
Type of Pavement
Sn From To existing Pavement as per
Pavement Condition
Schedule B
1 102+750 104+550 Rigid Good Rigid Pavement 10m Wide
2 104+550 105+840 Flexible Good Widening & Strengthening
3 105+840 106+610 Rigid Good Rigid Pavement 10m Wide
4 106+610 107+690 Flexible Good Widening & Strengthening
5 107+690 108+500 Rigid Fair Rigid Pavement 10m Wide
6 108+500 112+000 Flexible Fair Widening & Strengthening
Findings based on Pavement Condition Survey:
As per visual inspection of existing pavement the condition of exiting pavement is Good to Fair at
following locations:
‐ Km 104+550 to Km 105+840
‐ Km 106+610 to Km 107+690
‐ Km 108+500 to Km 112+000
Some photographs of deteriorated existing pavement from Km 102+750 to KM 112+000 are presented
below:-
KM 110+000 KM 109+200
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Widening, Strengthening and Reconstruction of Sawai Madhopur Sheopur Road Km 76/600 to 112/000 (NH-552
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KM 110+500 KM 106+000
Test Pit
Soil samples from the existing subgrade top have collected from 7 locations on the widening side. The
soil samples have been tested for various parameters like Atterberg’s limits, CBR etc. The summary of
test results conducted on existing subgrade soil samples are summarised in Table 2.2. The percentage
distribution of soil classification of subgrade soil samples is shown in Figure 2.2. Detailed laboratory test
results for existing subgrade soil are presented in Annexure 2.
Table 2.2: Summary of Existing Subgrade Test Results
Soil Properties Average Min Max
Liquid Limits (%) 24.43 18.00 32.50
Plastic Limits (%) 14.29 9.00 23.00
Plasticity Index (%) 10.14 8.00 14.00
OMC in (%) 11.37 10. 10 13.70
MDD in (gm/cc) 1.93 1.83 1.99
FSI (%) 15.57 14.00 18.00
Soaked CBR (%) 8.84 7.70 14.03
Findings based on Test Pit:
From Km 102+750 to Km 112+000 CBR of exiting Sub grade in most of the stretches is found more
than 8 %.
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Widening, Strengthening and Reconstruction of Sawai Madhopur Sheopur Road Km 76/600 to 112/000 (NH-552
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1 103+900 BA‐5 25.00 44.50 30.50 19.50 14.50 5.00 9.00 2.03 10.00 12.00
2 110+800 BA‐6 3.50 64.50 32.00 19.00 12.00 7.00 10.20 1.99 10.00 10.50
Findings based on Borrow Test:
Test report of potential borrow areas reveals that CBR 10.50% to 12.00% is available along project
road therefore the pavement has been design keeping in view the available borrow areas.
Bearing Capacity
Layer Thickness
E Moduli
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Widening, Streengthening and Reconstruction
W n of Sawai Mad
dhopur Sheopu
ur Road Km 766/600 to 112/0000 (NH-552
E
Extn.) R1
Figgure2.2Layou
ut of Load an
nd Deflection
n Measuremeent Location
ns
The peak load of 40±4KN waas applied onn the pavemeent surface to t produce thhe deflectionns. The
deflecttions were meeasured usingg a set of 7 geeophones placced at the raddial distances of 0, 300, 600, 900,
1200, 1500 and 180 00 mm from the centre off the load plaate. At each test t location, load and defflection
data were
w recorded for three loadd drops.
The pavement
p surrface layer teemperatures were recordeed at half-hoour intervals by drilling a hole
of 40 mm into the pavement surface layerr, filling it with
w a drop of glycerol and measuring the
temperrature using a thermomeeter. The FW WD survey waas conducted only when thhe pavement surface
s
layer temperatures were
w betweenn 35º C and 45º C.
Findings bbased on FWD D Test:
Inn the Stretchees from Km.. 104+550 too 112+000 where w the pavvement is Faair/Good the Falling
W
Weight Deflecctometer (FW
WD) result as ddepicted in Table
T No. 4.4 are in realisttic assessmennt of the
sttrengthening treatment
t andd therefore in this stretch sttrengthening is
i required.
Widening, Strengthening and Reconstruction of Sawai Madhopur Sheopur Road Km 76/600 to 112/000 (NH-552
Extn.) R1
As per Sub clause 5.3.2 of Schedule‐B it is provided as “Notwithstanding with anything to the contrary
contained in this Agreement or the Manual, the contractor shall design the pavement for design traffic
of 20 Million standard Axles.
Design parameters as per Clause 5.3.3 of Schedule B are as given here under:‐
The parameters considered for the design of flexible pavements are mentioned in the following clauses.
However Axle load survey has been conducted at Km. 107+500 in the Month of April based on which the
MSA worked out 11 MSA and therefore MSA considered for pavement design 20MSA.
The design life for the flexible pavement has been considered as 15 years in accordance with Clause 5.3.1
of Schedule-B.
As explained in above Para, the design traffic in terms of MSA has been estimated from detailed traffic
survey and axle load survey conducted at Km 107+500.
MSA proposed for design is 20 MSA however because of the visual survey some Overloaded vehicles
have been noticed which were not there at time of Axle load survey in Month of April. In therefore it was
proposed to conduct Axle load survey again which was conducted in the Month of July. Outcome of
which is presented below in Table 3.1.
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Widening, Strengthening and Reconstruction of Sawai Madhopur Sheopur Road Km 76/600 to 112/000 (NH-552
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Mainly the Overloaded vehicles are because of Illegal mining of Sand which is banned throughout the
Rajasthan. All the Sand transporting vehicles were found overloaded to the extent more than twice the
permitted load.
The cumulative numbers of standard axles arriving on the flexible pavement have been presented in
Table 3.1
For detail calculation of MSA, VDF and Traffic Survey Data is presented in Annexure 4 of this report.
Modulus of subgrade has calculated from the effective subgrade CBR of the subgrade as per IRC: 37 -
2012, Guidelines for the Design of Flexible Pavements. Effective CBR of the subgrade has been derived
based on the soil investigation of borrow area, existing subgrade soil and embankment soil samples.
The CBR of existing subgrade (refer Para 2.3 of this report) soil samples varies from 7.70 % to 14.03 %
along project road. Due to variation in CBR, Pavement design has been considered as per available existing
subgrade CBR as stated in paragraph below.
As per test carried out (refer Section 2.4 of this report), CBR value is ranging from 10.50 % to 12.0 %.
CBR having more than 8 % shall be used as subgrade.
Due to variation in CBR, Pavement design has been considered as per available existing subgrade CBR as
stated in paragraph below.
Material having CBR 8 and above shall be used for subgrade layer.
The effective subgrade CBR is to be calculated in case significant difference between subgrade CBR and
embankment CBR (less than or equal to 7 CBR) as per Fig 5.1 of IRC 37 - 2012. It is propose to use
embankment soil having 7 % CBR and Subgrade CBR above 10 % or more therefore effective CBR shall
be same as subgrade CBR. Based on availability of material, homogeneous section for New Pavement has
proposed as follows:
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Widening, Strengthening and Reconstruction of Sawai Madhopur Sheopur Road Km 76/600 to 112/000 (NH-552
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Subgrade: The subgrade material shall confirm to the requirements of MORTH specifications. The
subgrade material shall have a minimum CBR as per Table 3.2. Any existing subgrade material coming
within design subgrade layer and having CBR less than Table 3.2 shall be replaced by new material of
required CBR as proposed in Table 3.2.
Sub-base
Granular Sub-base (GSB) material having a minimum CBR of 30 per cent at 98 per cent Maximum Dry
Density and conforming to MORTH specifications shall be provided as Sub-base course.
Base Course: Wet Mix Macadam (WMM) conforming to MORTH specifications shall be provided as
base course.
Bituminous Material
a) Dense Bituminous Macadam (DBM)
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A flexible pavement is modelled as an elastic multilayer structure. Stresses and strains at critical
locations are computed using a linear layered elastic model as shown in Figure 3.1.
Tensile strain (Єt) at the bottom of bituminous layer and vertical subgrade strain (Єv) on the top of
the subgrade have been considered as critical parameters for pavement design.
For an assumed thickness of pavement layers, IITPAVE has been used for determining the actual stresses
and strains arising in flexible pavements due to traffic loading. The allowable strains in the pavement
layers for fatigue cracking and rutting have been computed using performance models specified in Clause
6.2 and Clause 6.3, respectively, of IRC: 37-2012. The assumed pavement crust was considered safe for
the design load if critical actual strains were lesser than the allowable strains.
3.4.1 Flexible Pavement Design for Widening and New Carriageway of MCW
Flexible pavement for both widening side and new 2 Lane of Main Carriageway and new pavement has
been designed in accordance with Sub Clause 10.1 and Clause 10.5 of IRC: 37-2012 for Type 1 and Type
2 respectively.
The design combination Type 1as proposed is considered as a three-layer elastic structure consisting of
bituminous surfacing, granular base, granular sub-base and the subgrade. The typical pavement
composition for combination Type 1 with the critical strain locations is illustrated in Figure 3.2 as below:
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Widening, Strengthening and Reconstruction of Sawai Madhopur Sheopur Road Km 76/600 to 112/000 (NH-552
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Figure 3.2 Locations Showing Critical Location for Strain (For Combination Type 1)
The proposed design has been cross checked w.r.t. design CBR and specified design MSA with VG40
grade of Bitumen. In the design process for both pavement combinations, the tensile and compressive
strain has been evaluated at the different locations as indicated in the Figure 3.2.For both pavement
combinations, the tensile strain (Єt) has been evaluated at the bottom of bituminous layer and
compressive strain (Єc) at the top of sub-grade in accordance with IRC: 37-2012 using IITPAVE
software. The calculated strain values should always be less than the allowable strains. The allowable
strains have been calculated using 6.2& 6.3 given in IRC: 37-2012.
For 90% Reliability (design traffic less than 30 MSA using VG 40)
Nf = 2.021 x 10(–04) x [1/Єt] 3.89 x [1/MR] 0.854
Where,
Nf = Fatigue life in numbers of standard axle
Єt = Maximum tensile strain at the bottom of bituminous layers
MR = Resilient Modulus of bituminous layers
The layer moduli and Poisson ratio of different pavement layers adopted in the design are shown in
Table 3.3.
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Widening, Strengthening and Reconstruction of Sawai Madhopur Sheopur Road Km 76/600 to 112/000 (NH-552
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Table 3.3: Adopted Layer Moduli and Poisson Ratio for widening and New Carriageway of
MCW
Type 1 Pavement Composition (Granular Base and Sub base)
Flexible pavement has been designed as per the methodology described above, for Design Traffic as
mentioned in Table 3.1 and design soil CBR of 8 and with VG 40 Bitumen. The traffic adopted for
pavement design along with the respective design crust thickness has been illustrated in Table 3.4.
Table 3.4: Proposed Pavement Crust Composition for Widening and New Carriageway of MCW
(Type 1 – Granular Base and Subbase)
As per IITPave, IRC 37 – 2012
With Bitumen VG 40 for 30 MSA
Location Design Traffic Subgrade Pavement Crust Thickness (mm)
Sn
From To (MSA) CBR - % BC DBM WMM GSB
1 104+550 105+840 30 8 40 75 250 200
2 106+610 107+690 30 8 40 75 250 200
3 108+500 111+850 30 8 40 75 250 200
However it is proposed to use VG-40 to avoid rutting formation due to any overloading of the Vehicle.
The strain values computed with IITPAVE for various proposed pavement structural layer
combinations are given in Annexure 5.
Based on IITPAVE results, the adopted mechanistic design for selected pavement layer compositions
of the widening sections of the project for different traffic and CBR levels is given in Annexure 6.
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Widening, Strengthening and Reconstruction of Sawai Madhopur Sheopur Road Km 76/600 to 112/000 (NH-552
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Design Traffic of 30 MSA has been considered as per chapter- 3 mentioned above.
4.2 ANALYSIS OF FWD DATA
The FWD survey data at each test location primarily consisted of peak load and peak deflections
at different radial locations. Any unrealistic or erroneous data collected from a test location was removed,
and FWD test was conducted again. The measured deflections were normalized linearly, in
accordance with Clause 4.4 of IRC: 115-2014, to correspond to a standard target load of 40 kN.
The FWD survey data and normalized deflection readings have been presented in Annexure 3.
In accordance with IRC: 115-2014, normalized surface deflections along with other inputs (layer
thicknesses and Poisson's ratio values of different layers) were used for back calculation of elastic moduli
for different layers of existing pavement using KGPBACK software. Then the backcalculated moduli
have been adjusted for temperature and seasonal variation as mentioned in the following paragraphs.
Backcalculated moduli values of the bituminous layers evaluated by FWD survey are influenced by the
pavement temperature. Hence the back calculated moduli obtained at temperatures other than the
standard pavement temperature of 35ºC were corrected to estimate the modulus corresponding to 35ºC.
Equation 1 and Equation 2 were used to correct the back calculated modulus of bituminous layer
obtained from deflection survey conducted at a temperature ‘TºC ’.
= × ……………………………….…. Equation 1
Where.
λ= temperature correction factor, which can be given as
−( . × ) …………....….Equation 2
=
−( . × )
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Widening, Strengthening and Reconstruction of Sawai Madhopur Sheopur Road Km 76/600 to 112/000 (NH-552
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Moisture content affects the strength of granular base/subbase layer(s) and subgrade.During the
recession of monsoon period, these layers are in their weakest condition.
For the current project, the FWD investigation was conducted during summer. But the subgrade during
monsoon shall be weakest. Thus, in accordance with IRC: 115-2014, the back calculated layer moduli for
granular subbase / base and subgrade were corrected and the corrected data has been used for the further
analysis.
4.2.5 Homogenous Section
Based on pavement condition following homogeneous section based on pavement condition havebeen
considered for overlay design.
Table 4.1: Homogeneous Section
Location
Sr.No. Section Reference
From To
1 104+550 105+840
2 106+610 107+690 HS1 Sec 2 (Fair / Good)
3 108+500 111+850
4.3 MODULUS & EXISTING CRUST FOR OVERLAY DESIGN
The calculated 15th percentile modulus (15 % of the values will be less than this value) of each existing
pavement layer has been used for calculation of remaining life of existing pavement crust and to calculate
overlay requirements presented in Table 4.2.
Table 4.2: Existing Pavement Layer 15thPercentile Modulus of Elasticity and Layer Thickness
Existing Layer
Proposed Homogenous Section Modulus of Elasticity (MPa)
Length Thickness (average)
Sn
Traffic (m)
Section Nos From To Bituminous Granular Subgrade Bituminous Granular
(MSA)
1 30 104+550 105+840 1290
30 1175.59 286.45 136.90 80 280
2 HS 1 Sec 2 106+610 107+690 1080
3 30 108+500 111+850 3350
The detail data for calculation of corrected modulus of elasticity of existing pavement layer is presented
in Annexure 7.
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material parameters (Poisson’s ratio and elastic modulus) considered for different layers is presented in
Table 4.3.
Table 4.3: Adopted Poisson’s Ratio and Layer Moduli for Overlay Design
Pavement Layer Poisson’s Ratio (µ) Elastic Modulus (MPa)
Overlay 0.50 3000
Bituminous Top (BT) 0.40
Varies for each Homogenous
Granular layer 0.40 Sectionas per Table 4.2
Subgrade 0.40
Analysis of the in-service pavement was conducted using linear elastic layer theory with the
backcalculated (corrected) moduli and layer thickness as inputs. Critical strains i.e. Horizontal Tensile
Strain at bottom fibre of bituminous layer and Vertical Compressive Strain at top of subgrade were
evaluated using IIT Pave to find out the remaining life of the existing pavement and determine whether
the overlay was required or not. Details of this analysis are elaborated below.
The actual vertical compressive strain has been calculated using IIT Paved for three layer system in case
of without overlay and four layer system with overlay using the input from Table 3.3 and Table 4.1.
Rutting model for 90 per cent reliability has used to calculate rutting life of existing pavement with and
without overlay using following equation from Sub Clause 6.3.3 of IRC: 37 -2012.
N = 1.41 × 10 −8 × (1/εv) 4.5337 …..….Equation 5
Where,
Nr = Rutting life in standard axle load repetitions
εv= Maximum allowable vertical strain at the top of subgrade layer
Actual Horizontal Tensile Strain at bottom fibre of bituminous layer and Vertical Compressive Strain at
top of subgrade have been obtained from IIT Paved Software considering three layer systems with input
data from Table 4.2 and Table 4.3. The remaining life of existing bituminous layer has been calculated
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Widening, Strengthening and Reconstruction of Sawai Madhopur Sheopur Road Km 76/600 to 112/000 (NH-552
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using Equation from Para 3.4 for fatigue life and rutting life using actual strain obtained from IIT Paved
is presented in Table 4.4.
Table 4.4: Remaining Life of Existing Pavement
Proposed Homogenous Section As Per Design Remaining Life
Chainage in MSA
S.N Required
Design For Remarks
. For Overlay
Section No. Traffic in From To Fatig
Rutting
MSA ue
1 104+550 105+840
4.13 17.94
2 HS 1 Sec 2 30 106+610 107+690 Yes
3 108+500 111+850
The required and proposed overlay thicknesses for each overlay stretch have been provided in Table 4.5.
The detail overlay calculations have been summarized in Annexure 9.
With Bitumen VG 40
Proposed Homogenous Section As Per Design
Total Required Proposed Overlay
S.N.
Chainage Overlay
Traffic Thickness
Section No. From To BC DBM
(MSA)
1 104+550 105+840
2 HS 1 Sec 2 30 106+610 107+690 90 40 50
3 108+500 111+850
4.6 PRE OVERLAY TREATMENT
Overlay construction shall be preceded by site inspection/condition survey of existing pavement.
Pavement sections and locations shall be identified for pre-overlay treatments. Appropriate pre-overlay
repair work of patching, levelling, sealing of cracks, etc. shall be carried out for the existing
pavement. The various pre-overlay treatments are given below.
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Widening, Strengthening and Reconstruction of Sawai Madhopur Sheopur Road Km 76/600 to 112/000 (NH-552
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It is a localized treatment method which is used to prevent incompressible materials from filling
cracks and/or to prevent surface water from entering the underlying pavement layers.
This treatment strategy is very effective in prolonging the pavement life, and includes following methods:
This method is used for cracks up to 5mm width. The crack shall be cleaned off any debris using hot
compressed air. The crack shall then be sealed with hot bitumen.
This method is used for transverse and longitudinal cracks of width varying from 5 mm to 10 mm. A
pavement router shall be used to create a reservoir centred over existing cracks. The recess shall
then be completely filled with appropriate sealant after cleaning with compressed air.
To be used for treating cracks of width varying from 10 mm to 50 mm. The cracked pavement
surface shall be cut vertically with pavement saw to create a recess minimum 50 mm deep in the
pavement. This shall be cleaned and tacked on all sides. A bituminous concrete premix (Grading 2, Table
500-18, MORT&H 5th Revision) shall be filled in and compacted.
4.6.2 Milling
Just enough thickness of an area of the existing top portion of the HMA structural layer is
removed to level and smooth the surface.
4.6.3Thin Hot-Mix Overlay
Thin bituminous hot mix overlay shall be provided for correction and repairs of minor ruts which
are likely to be present in the asphalt layer.
4.6.4Patching
Flexible pavements having localized distresses or pot holes shall be repaired by patch-work repair
methodology as per IRC: 82-1982.
The pre-overlay treatment decision matrix of flexible pavement is given in Table 4.7.
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Widening, Strengthening and Reconstruction of Sawai Madhopur Sheopur Road Km 76/600 to 112/000 (NH-552
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Where,
1 = Crack Seal
2 = Mill
3 = Hot Mix Overlay
4 = Patching
5 = Full Depth Crack Repair
In accordance with IRC: 115-2014, the criteria for defining the condition like low, moderate and high
cracking, rutting and shoving are as shown in Table 4.8.
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CHAPTER 5 : SUMMARY
5.1 CRUST SUMMARY FOR MAIN CARRIAGEWAY
The summary of pavement crust to be provided at the different sections of main carriageway for
pavement combination Type 1is presented in Table 5.1.
Table 5.1 Crust Summary for Main Carriageway (Type 1- Granular Base WMM and Granular
Sub-base)
a) Using VG - 40
Design Chainage Pavement Thickness – mm
Sr. Overlay Widening / New Carriageway
From To
No.
BC DBM BC DBM WMM GSB
1 104+550 105+840 40 50 40 75 250 200
2 106+610 107+690 40 50 40 75 250 200
3 108+500 111+887 40 50 40 75 250 200
The Overlay thickness of BC on existing road is safe in 30mm, since the BC thickness is 40mm
in widening portion, hence 40mm thickness of BC to be adopted for overlay design.
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Annexure-1
Existing Crust Composition
Annexure-1
Traffic Summary in Terms of Vehicles & PCU at Km. 107+500
PROJECT :- WIDENING,STRENGTHENING AND RECONSTRUCTION OF SAWAI MADOPUR SHEOPUR ROAD K,. 76+600 TO 112+000 (NH-552 EXTN.)
Traffic Summary in Terms of Vehicles & PCU at Km. 107+500 Sawai Madopur to Sheopur
PCU SVF ADT (UP) ADT (DN) ADT (Both Direction) AADT (UP) AADT (DN) AADT (Both Direction)
Categories
Factors Factors Vehicles PCU Vehicles PCU Vehicles PCU Vehicles PCU Vehicles PCU Vehicles PCU
2 Wheeler 0.5 1.00 1,499 750 1,479 740 2,978 1,490 1,499 750 1,479 740 2,978 1,490
Passenger Car 1.0 1.12 282 282 272 272 554 554 317 317 306 306 623 623
T
LCV - 6 Tyre 15
1.5 1 07
1.07 4 6 6 9 10 15 4 6 6 10 10 16
Tractors-With Trailer 4.5 1.00 93 419 134 603 227 1,022 93 419 134 603 227 1,022
Total Fast Moving Vehicle 2,117 2,042 2,163 2,277 4,280 4,319 2,168 2,118 2,214 2,357 4,382 4,475
Total Commercial Traffic 212 554 237 616 449 1,170 226 593 252 660 478 1,253
Total Tollable Traffic 509 851 525 904 1,034 1,755 560 927 576 984 1,136 1,911
Total Traffic 2,143 2,063 2,184 2,297 4,327 4,360 2,194 2,139 2,235 2,377 4,429 4,516
Annexure ‐ 4
PROJECT :- WIDENING,STRENGTHENING AND RECONSTRUCTION OF SAWAI MADOPUR SHEOPUR ROAD K,. 76+600 TO 112+000 (NH-552 EXTN.)
Name of Road :- Sawai Madopur to Sheopur Station No. :- CVC-01 Date of Survey :- 18-04-2018 To 19-04-2018
Road Classification :- Direction :- UP: Towards to Sheopur Hour :- DFrom: 08:00 AM WednesdTo: 08:00 AM Thursday
Survey Location :- Km. 107+500 Day of Survey :- (Day 1) Weather :- Clear
08:00-09:00 45 2 16 5 3 1 2 3 3 7 4 17 33 91
09:00-10:00 26 18 2 2 8 12 30 56
10:00-11:00 19 12 1 2 1 1 2 5 17 38
11:00-12:00 18 11 1 1 2 1 3 15 34
12:00-13:00 11 6 1 4 4 1 3 10 16 30
13:00-14:00 5 7 2 1 1 6 1 4 11 23
14:00-15:00 4 2 1 2 5 5 2 13 15 21
15:00-16:00 28 9 3 3 1 1 1 3 12 46
16:00-17:00 18 3 1 2 3 2 3 3 8 11 35
17:00-18:00 26 9 4 5 3 12 21 47
18:00-19:00 46 9 1 3 4 1 1 3 4 1 1 1 16 26 75
19:00-20:00 110 2 1 2 3 2 2 1 5 8 123
20:00-21:00 50 2 21 3 2 2 10 5 4 1 22 43 100
21:00-22:00 57 17 1 2 1 5 4 2 1 12 30 90
22:00-23:00 18 3 13 1 1 1 5 2 1 8 21 45
23:00-00:00 28 9 1 2 2 2 5 14 44
00:00-01:00 3 15 1 1 1 1 2 4 19 24
01:00-02:00 4 16 1 1 1 2 2 1 1 6 23 29
02:00-03:00 4 7 2 1 3 10 14
03:00-04:00 1 9 1 1 1 1 2 11 14
04:00-05:00 5 7 5 1 1 2 7 14 21
05:00-06:00 21 8 1 1 1 1 3 1 17 8 16 54
06:00-07:00 82 5 1 5 1 1 2 2 4 12 17 103
07:00-08:00 100 1 4 2 4 2 3 1 3 1 11 15 121
Total 729 8 235 5 6 36 28 6 2 23 58 47 2 67 13 9 - 1 3 208 448 1,278
Annexure ‐ 4
PROJECT :- WIDENING,STRENGTHENING AND RECONSTRUCTION OF SAWAI MADOPUR SHEOPUR ROAD K,. 76+600 TO 112+000 (NH-552 EXTN.)
Name of Road :- Sawai Madopur to Sheopur Station No. :- CVC-01 Date of Survey :- 19-04-2018 To 20-04-2018
Road Classification :- Direction :- UP: Towards to Sheopur Hour :- DFrom: 08:00 AM ThursdayTo: 08:00 AM Friday
Survey Location :- Km. 107+500 Day of Survey :- (Day 2) Weather :- Clear
PROJECT :- WIDENING,STRENGTHENING AND RECONSTRUCTION OF SAWAI MADOPUR SHEOPUR ROAD K,. 76+600 TO 112+000 (NH-552 EXTN.)
Name of Road :- Sawai Madopur to Sheopur Station No. :- CVC-01 Date of Survey :- 20-04-2018 To 21-04-2018
Road Classification :- Direction :- UP: Towards to Sheopur Hour :- DFrom: 08:00 AM Friday To: 08:00 AM Saturday
Survey Location :- Km. 107+500 Day of Survey :- (Day 3) Weather :- Clear
PROJECT :- WIDENING,STRENGTHENING AND RECONSTRUCTION OF SAWAI MADOPUR SHEOPUR ROAD K,. 76+600 TO 112+000 (NH-552 EXTN.)
Name of Road :- Sawai Madopur to Sheopur Station No. :- CVC-01 Date of Survey :- 21-04-2018 To 22-04-2018
Road Classification :- Direction :- UP: Towards to Sheopur Hour :- DFrom: 08:00 AM SaturdayTo: 08:00 AM Sunday
Survey Location :- Km. 107+500 Day of Survey :- (Day 4) Weather :- Clear
PROJECT :- WIDENING,STRENGTHENING AND RECONSTRUCTION OF SAWAI MADOPUR SHEOPUR ROAD K,. 76+600 TO 112+000 (NH-552 EXTN.)
Name of Road :- Sawai Madopur to Sheopur Station No. :- CVC-01 Date of Survey :- 22-04-2018 To 23-04-2018
Road Classification :- Direction :- UP: Towards to Sheopur Hour :- DFrom: 08:00 AM Sunday To: 08:00 AM Monday
Survey Location :- Km. 107+500 Day of Survey :- (Day 5) Weather :- Clear
08:00-09:00 74 4 1 1 3 1 2 6 84
09:00-10:00 129 16 2 3 1 1 1 9 1 1 6 24 164
10:00-11:00 109 12 3 2 1 1 2 9 2 4 6 21 145
11:00-12:00 105 11 3 4 5 1 4 18 129
12:00-13:00 80 18 5 2 2 1 7 3 10 28 118
13:00-14:00 82 13 2 1 4 2 2 1 9 22 107
14:00-15:00 76 13 1 1 1 3 1 1 3 16 97
15:00-16:00 59 12 1 1 2 1 2 5 1 5 17 84
16:00-17:00 147 14 5 1 2 2 7 1 10 24 179
17:00-18:00 122 1 14 4 3 1 1 3 4 2 5 23 155
18:00-19:00 158 1 22 1 1 1 2 3 9 1 4 7 30 203
19:00-20:00 94 20 1 6 1 1 21 122
20:00-21:00 49 6 1 1 4 6 2 7 2 1 13 20 79
21:00-22:00 53 1 10 1 1 1 1 2 12 68
22:00-23:00 40 15 3 1 2 6 21 61
23:00-00:00 39 13 2 1 3 3 9 22 61
00:00-01:00 4 4 3 2 1 1 1 7 11 16
01:00-02:00 5 6 3 1 3 1 1 8 14 20
02:00-03:00 1 - - 1
03:00-04:00 - - -
04:00-05:00 2 1 1 1 1 3 5
05:00-06:00 24 5 1 7 1 1 2 7 11 17 48
06:00-07:00 100 6 1 2 4 3 3 9 116
07:00-08:00 131 16 3 2 8 6 5 21 166
Total 1,683 3 251 16 34 10 40 - 3 11 20 15 - 90 19 27 - - 6 133 400 2,228
Annexure ‐ 4
PROJECT :- WIDENING,STRENGTHENING AND RECONSTRUCTION OF SAWAI MADOPUR SHEOPUR ROAD K,. 76+600 TO 112+000 (NH-552 EXTN.)
Name of Road :- Sawai Madopur to Sheopur Station No. :- CVC-01 Date of Survey :- 23-04-2018 To 24-04-2018
Road Classification :- Direction :- UP: Towards to Sheopur Hour :- DFrom: 08:00 AM Monday To: 08:00 AM Tuesday
Survey Location :- Km. 107+500 Day of Survey :- (Day 6) Weather :- Clear
PROJECT :- WIDENING,STRENGTHENING AND RECONSTRUCTION OF SAWAI MADOPUR SHEOPUR ROAD K,. 76+600 TO 112+000 (NH-552 EXTN.)
Name of Road :- Sawai Madopur to Sheopur Station No. :- CVC-01 Date of Survey :- 24-04-2018 To 25-04-2018
Road Classification :- Direction :- UP: Towards to Sheopur Hour :- DFrom: 08:00 AM Tuesday To: 08:00 AM Tuesday
Survey Location :- Km. 107+500 Day of Survey :- (Day 7) Weather :- Clear
PROJECT :- WIDENING,STRENGTHENING AND RECONSTRUCTION OF SAWAI MADOPUR SHEOPUR ROAD K,. 76+600 TO 112+000 (NH-552 EXTN.)
Name of Road :- Sawai Madopur to Sheopur Station No. :- CVC-01 Date of Survey :- 18-04-2018 To 25-04-2018
Road Classification :- Direction :- UP: Towards to Sheopur Weather :- Clear
Survey Location :- Km. 107+500 Day of Survey :- (Day 1) To (Day 7)
Total 10,496 29 1,976 104 132 186 372 38 31 131 294 270 25 649 81 139 2 5 34 1,479 3,559 14,994
PCU Factors 0.5 1.0 1.0 1.0 1.5 3.0 1.0 1.5 1.5 3.0 3.0 4.5 4.5 4.5 1.5 0.5 2.0 6.0 1.0
ADT (PCU) 750 4 282 15 29 81 53 8 6 57 126 176 18 419 18 10 - 6 5 554 851 2,063
Annexure ‐ 4
PROJECT :- WIDENING,STRENGTHENING AND RECONSTRUCTION OF SAWAI MADOPUR SHEOPUR ROAD K,. 76+600 TO 112+000 (NH-552 EXTN.)
Name of Road :- Sawai Madopur to Sheopur Station No. :- CVC-01 Date of Survey :- 18-04-2018 To 19-04-2018
Road Classification :- Direction :- DN: Towards Sawai Hour :- DFrom: 08:00 AM Wednesd To: 08:00 AM Thursday
Survey Location :- Km. 107+500 Day of Survey :- (Day 1) Weather :- Clear
08:00-09:00 75 31 2 1 2 3 1 11 1 7 40 127
09:00-10:00 52 22 1 4 3 6 5 14 36 93
10:00-11:00 29 16 3 2 3 3 8 24 56
11:00-12:00 11 8 1 1 2 1 3 5 13 27
12:00-13:00 4 7 5 3 1 2 2 1 11 18 25
13:00-14:00 11 8 1 1 2 4 2 4 9 18 33
14:00-15:00
14:00 15:00 11 4 3 1 2 3 6 4 5 1 19 23 40
15:00-16:00 13 6 1 2 3 3 1 2 8 15 31
16:00-17:00 26 7 3 2 1 2 3 4 7 1 1 15 22 57
17:00-18:00 33 11 1 1 2 4 2 6 4 1 20 32 65
18:00-19:00 64 6 2 2 1 2 7 1 3 11 85
19:00-20:00 135 16 1 4 2 1 1 2 8 25 162
20:00-21:00 50 1 12 2 1 2 2 1 13 1 1 8 20 86
21:00-22:00 15 4 1 1 1 1 1 4 8 24
22:00-23:00 10 6 2 2 3 4 1 2 3 14 20 33
23:00-00:00 6 1 1 3 1 5 11 12
00:00-01:00 5 4 2 1 1 2 2 3 3 1 11 15 24
01:00-02:00 8 3 1 1 3 1 2 5 8 11 24
02:00-03:00 3 2 2 1 1 1 5 6 10 12 21
03:00-04:00 2 3 1 3 3 3 1 10 13 16
04:00-05:00 4 6 2 2 5 3 4 2 12 18 28
05:00-06:00 14 1 5 3 6 1 3 1 3 1 1 17 22 39
06:00-07:00 45 6 1 2 1 1 3 4 11 59
07:00-08:00 92 1 8 2 1 1 2 15 1 1 4 14 124
Total 712 3 207 11 7 38 28 3 8 46 56 42 6 101 16 5 - - 2 234 452 1,291
Annexure ‐ 4
PROJECT :- WIDENING,STRENGTHENING AND RECONSTRUCTION OF SAWAI MADOPUR SHEOPUR ROAD K,. 76+600 TO 112+000 (NH-552 EXTN.)
Name of Road :- Sawai Madopur to Sheopur Station No. :- CVC-01 Date of Survey :- 19-04-2018 To 20-04-2018
Road Classification :- Direction :- DN: Towards Sawai Hour :- DFrom: 08:00 AM ThursdayTo: 08:00 AM Friday
Survey Location :- Km. 107+500 Day of Survey :- (Day 2) Weather :- Clear
PROJECT :- WIDENING,STRENGTHENING AND RECONSTRUCTION OF SAWAI MADOPUR SHEOPUR ROAD K,. 76+600 TO 112+000 (NH-552 EXTN.)
Name of Road :- Sawai Madopur to Sheopur Station No. :- CVC-01 Date of Survey :- 20-04-2018 To 21-04-2018
Road Classification :- Direction :- DN: Towards Sawai Hour :- DFrom: 08:00 AM Friday To: 08:00 AM Saturday
Survey Location :- Km. 107+500 Day of Survey :- (Day 3) Weather :- Clear
PROJECT :- WIDENING,STRENGTHENING AND RECONSTRUCTION OF SAWAI MADOPUR SHEOPUR ROAD K,. 76+600 TO 112+000 (NH-552 EXTN.)
Name of Road :- Sawai Madopur to Sheopur Station No. :- CVC-01 Date of Survey :- 21-04-2018 To 22-04-2018
Road Classification :- Direction :- DN: Towards Sawai Hour :- DFrom: 08:00 AM Saturday To: 08:00 AM Sunday
Survey Location :- Km. 107+500 Day of Survey :- (Day 4) Weather :- Clear
PROJECT :- WIDENING,STRENGTHENING AND RECONSTRUCTION OF SAWAI MADOPUR SHEOPUR ROAD K,. 76+600 TO 112+000 (NH-552 EXTN.)
Name of Road :- Sawai Madopur to Sheopur Station No. :- CVC-01 Date of Survey :- 22-04-2018 To 23-04-2018
Road Classification :- Direction :- DN: Towards Sawai Hour :- DFrom: 08:00 AM Sunday To: 08:00 AM Monday
Survey Location :- Km. 107+500 Day of Survey :- (Day 5) Weather :- Clear
08:00-09:00 82 16 1 2 1 2 1 11 7 23 116
09:00-10:00 166 13 5 1 3 2 16 11 24 206
10:00-11:00 144 22 1 5 2 1 1 7 1 1 9 32 185
11:00-12:00 120 15 4 1 1 1 17 1 1 7 22 161
12:00-13:00 76 23 1 3 2 4 2 16 1 1 11 35 129
13:00-14:00 85 25 6 2 7 1 1 1 1 7 1 2 19 44 139
14:00 15:00
14:00-15:00 66 16 2 6 1 7 1 9 25 99
15:00-16:00 60 12 2 3 3 2 1 1 1 5 9 23 90
16:00-17:00 121 1 18 2 2 6 2 2 19 3 12 32 176
17:00-18:00 122 1 15 2 2 1 1 2 6 6 23 152
18:00-19:00 125 26 5 4 1 1 3 7 1 9 40 173
19:00-20:00 85 14 1 4 2 1 1 1 6 9 24 115
20:00-21:00 37 11 1 7 1 3 2 1 13 3 5 15 26 84
21:00-22:00 26 4 1 1 1 1 4 2 3 10 14 43
22:00-23:00 33 6 2 4 1 1 1 1 8 14 49
23:00-00:00 44 10 1 1 3 1 2 8 18 62
00:00-01:00 2 3 2 1 1 3 6 9
01:00-02:00 22 10 1 2 1 5 1 1 10 20 43
02:00-03:00 - - -
03:00-04:00 1 1 1 1 2
04:00-05:00 8 1 1 1 2 3 11
05:00-06:00 18 9 1 1 1 1 4 13 31
06:00-07:00 71 3 1 23 1 4 98
07:00-08:00 107 12 2 1 1 23 1 4 16 147
Total 1,621 2 284 14 48 17 45 5 4 23 26 13 3 184 11 - - - 20 184 482 2,320
Annexure ‐ 4
PROJECT :- WIDENING,STRENGTHENING AND RECONSTRUCTION OF SAWAI MADOPUR SHEOPUR ROAD K,. 76+600 TO 112+000 (NH-552 EXTN.)
Name of Road :- Sawai Madopur to Sheopur Station No. :- CVC-01 Date of Survey :- 23-04-2018 To 24-04-2018
Road Classification :- Direction :- DN: Towards Sawai Hour :- DFrom: 08:00 AM Monday To: 08:00 AM Tuesday
Survey Location :- Km. 107+500 Day of Survey :- (Day 6) Weather :- Clear
PROJECT :- WIDENING,STRENGTHENING AND RECONSTRUCTION OF SAWAI MADOPUR SHEOPUR ROAD K,. 76+600 TO 112+000 (NH-552 EXTN.)
Name of Road :- Sawai Madopur to Sheopur Station No. :- CVC-01 Date of Survey :- 24-04-2018 To 25-04-2018
Road Classification :- Direction :- DN: Towards Sawai Hour :- DFrom: 08:00 AM Tuesday To: 08:00 AM Tuesday
Survey Location :- Km. 107+500 Day of Survey :- (Day 7) Weather :- Clear
PROJECT :- WIDENING,STRENGTHENING AND RECONSTRUCTION OF SAWAI MADOPUR SHEOPUR ROAD K,. 76+600 TO 112+000 (NH-552 EXTN.)
Name of Road :- Sawai Madopur to Sheopur Station No. :- CVC-01 Date of Survey :- 18-04-2018 To 25-0 Date of Survey :- 18-04-2018 T
Road Classification :- Direction :- DN: Towards Sawai Weather :- Clear
Survey Location :- Km. 107+500 Day of Survey :- (Day 1) To (Day 7)
S d
Sunday 1 621
1,621 2 284 14 48 17 45 5 4 23 26 13 3 184 11 - - - 20 184 482 2,320
Total 10,356 102 1,901 115 148 217 396 27 42 216 306 269 35 936 69 83 1 7 55 1,656 3,672 15,281
PCU Factors 0.5 1.0 1.0 1.0 1.5 3.0 1.0 1.5 1.5 3.0 3.0 4.5 4.5 4.5 1.5 0.5 2.0 6.0 1.0
ADT (PCU) 740 15 272 16 32 93 57 6 9 93 132 171 23 603 15 6 - 6 8 616 904 2,297
Annexure-4
Near Km 107+500
Sawai Madopur - Sheopur Sheopur-Sawai Madopur
Vehicle LHS RHS
Code No. of No. of
Type VDF Type VDF
Vehicles Vehicles
3 LCV 4T 2 0.01 LCV 4T 3 0.07
3 LCV 6T 6 0.12 LCV 6T 14 0.58
12 BUS 23 1.82 BUS 17 1.83
4 2A - Truck 11 0.59 2A - Truck 13 2.45
5 3A - Truck 66 25.42 3A - Truck 48 4.29
4A - Truck 4A - Truck
7
(1.222) (1.222)
4A -Truck 4A -Truck
8 7 3 8 10.00
(1.2.22) (1.2.22)
4A -Truck 4A -Truck
9 1 70.40 6 42.93
(1.1.22) (1.1.22)
5A- Truck 5A- Truck
11 3 2.73 6 34.25
(1.2.222) (1.2.222)
5A- Truck 5A- Truck
2 40.69
(1.22.22) (1.22.22)
6A- Truck 6A- Truck
14 7 62.73 4 0.41
(1.22.222) (1.22.222)
VDF Sumamry
Adopted VDF
LCV 0.49
Bus 1.83
2A 2.45
3A 25.42
MAV 29.91
Page 1 of 20
Annexure-4
0.005 0.019
Sum of ESAL 0.024
No of Vehicles 2.00
VDF 0.01
Page 2 of 20
Annexure-4
0.336 0.386
Sum of ESAL 0.721
No of Vehicles 6.00
VDF 0.12
Page 3 of 20
Annexure-4
0.048 0.159
Sum of ESAL 0.207
No of Vehicles 3
VDF 0.07
Page 4 of 20
Annexure-4
Page 5 of 20
Annexure-4
10.833 30.940
Sum of ESAL 41.772
No of Vehicles 23
VDF 1.82
Page 6 of 20
Annexure-4
6.784 24.262
Sum of ESAL 31.046
No of Vehicles 17
VDF 1.83
Page 7 of 20
Annexure-4
2.514 4.001
Sum of ESAL 6.515
No of Vehicles 11
VDF 0.59
Page 8 of 20
Annexure-4
4.072 27.723
Sum of ESAL 31.795
No of Vehicles 13
VDF 2.45
Page 9 of 20
Annexure-4
Page 10 of 21
Annexure-4
VDF 25.42
Page 11 of 21
Annexure-4
Page 12 of 21
Annexure-4
0.73 9.76 71
Sum of ESAL = 81
No of Vehicles= 2
VDF 40.69
Page 13 of 20
Annexure-4
1.77 2.66 16
Sum of ESAL = 21
No of Vehicles= 7
VDF 2.96
Page 14 of 20
Annexure-4
Page 15 of 20
Annexure-III
7.56 8.21 55
Sum of ESAL = 70
No of Vehicles= 1
VDF 70.40
Page 16 of 20
Annexure-III
Page 17 of 20
Annexure-4
0.75 1.90 6
Sum of ESAL = 8
No of Vehicles= 3
VDF 2.73
Page 18 of 20
Annexure-4
Page 19 of 20
Annexure-4
Page 20 of 20
Annexure – 5
Strain Computed from IITPave
(MCW)
Annexure ‐ 5
Annexure 5: Strain Computed from IITPave for MCW with VG 40
Strain Value computed with IITPave for 30 MSA traffic & Design CBR of 8 %
Input Values
No of Layers 3
Bituminous Granular Base
Pavement Layers Subgrade (SG)
Concrete and Subbase
E Value (Mpa) 3000 208 66.6
µ Values 0.350 0.350 0.350
Thickness (mm) 105 450 500
Single Wheel Load (N) 20000
Tyre pressure (Mpa) 0.56
Wheel Set Dual Wheel
Output from IITPave
115 155 ‐0.1212000 0.7180000 0.2364000 ‐0.0643600 0.4582000 ‐0.0001518 0.0002259 0.0000092
115.00L 155 ‐0.1212000 ‐0.0109700 ‐0.0443700 ‐0.0643600 0.4582000 ‐0.0004898 0.0002259 0.0000092
565 155 ‐0.0232200 0.0334900 0.0306100 ‐0.0047640 0.3149000 ‐0.0002195 0.0001486 0.0001299
565.00L 155 ‐0.0232100 0.0022170 0.0013130 ‐0.0047830 0.3149000 ‐0.0003671 0.0001484 0.0001301
Annexure ‐ 5
Annexure 5: Strain Computed from IITPave MCW VG 40
Snapshots of IITPave for Design Thickness
Annexure – 6
Mechanistic Design of Pavement
(MCW)
Annexure ‐ 6
Annexure 6: Mechanistic Design of Flexible Pavement
Pavement Option
0
Thickness (mm) Elastic Modulus (at 35 C) Allowable Strain Actual Strain
Total
Design Tensile Strain Vertical Tensile Strain at Life in
Effective Binder Crust Fatigue Life Crust
Crust Compostion Description Reliability Traffic WMM at bottom of Strain on bottom of Vertical Strain on Rutting
CBR (%) Type BC DBM WMM GSB Thickness BC SG (MSA) Adequacy
(MSA) and GSB Bituminous Top of Bituminous Top of Subgrade (MSA)
(mm)
Layer Subgrade Layer
Bituminous Surface with
Granular Base and Sub‐ MCW 90% 30 8 VG 40 40 75 250 200 565 3000 208 66.6 0.0002316 0.0004160 0.0002315 0.0003671 30.06 52.90 SAFE
base
Annexure – 7
Corrected Back calculated Layer Modulus
Annexure - 7
Name of the Road : Widening, Strengthening and Reconstruction of Sawai Madhopur-Sheopur Road from Km 76+600 to Km Season of Test : Summer
112+000 (NH-552 Extn.)
Name of the Road : Widening, Strengthening and Reconstruction of Sawai Madhopur-Sheopur Road from Km 76+600 to Km Season of Test : Summer
112+000 (NH-552 Extn.)
Identification of Homogenous Sections and Remaining Life
Calculation of Remaining Life of Existing Bituminous Pavement
(HS 1 Sec 2)
Existing BT Thickness 80 mm
Granular Thickness 280 mm
Actual Tensile Strain from IIT Paved 0.00036
Actual Vertical Strain from IIT Paved 0.00047
Resilient modulus of bituminous mix 1176
Snap Shots of IIT Pave
Annexure – 9
Overlay Design
Annexure ‐9
Overlay for 20 MSA Traffic
Proposed Homogenous Section Modulus of Elasticity of Existing Existing Layer Thickness Design Overlay Thickness
Type of Material
S.N. Length
Bitumen Total Thickness (BC+DBM)
Section Nos Traffic From To Bituminous Granular Subgrade Bituminous Granular
(mm)
Calculation of Overlay Requirement ‐ HS 1 Sec 2
With VG40 Bitumen
Design Traffic 30 MSA
Proposed Overlay 80 mm
Existing BT Thickness 80 mm
Granular Thickness 280 mm
Actual Tensile Strain 0.000209
Actual Vertical Strain 0.000282
Resilient modulus of bituminous mix 1176 MPA
Allowable Tensile Strain 0.000218 Safe
Allowable Verrtical Compressive Strain 0.000416 Safe
Fatigue Life after Overlay 35.4 MSA
Rutting Life after Overlay 174 msa
Hence, proposed overlay is safe
Snap Shots of IIT Paved