Discipline

L&T, E & C Engineering

DEC Rev. Date

Document title Calc No.

Client Prepared By
Project Checked By
Job No. Approved By

INDEX

REVISION NUMBER OF DESIGN REPORT 0 1 2 3

PAGE NO. PAGE DESCRIPTION LATEST PAGE REVISION

PREPARED BY:
APPROVED BY:
 CLIENT : #REF!
YAMUNA NAGAR
INDIA PLANT : #REF! PAGE:

Designed by: #REF! JOB NO. #REF! DR NO. #REF! REV.

CALCULATION OF MAIN SHELL THICKNESS

( AS PER REGULATION 270 )

Shell Material =

Working Pressure ( inclusive of static head ) WP = Kg/cm2 (g)

Working metal temperature t = C

0

Drum Internal diameter = mm

Factor ' c ' (Corrosion allowance) c = mm

Maximum Internal diameter of drum D = 0.000 mm

Min. tensile strength of the material at room temperature R = kg/cm2

( As per ASME Sec II, Part D (2004)+A' 05 )

Yield strength at working metal temp. Et = kg/cm2

( As per ASME Sec II, Part D (2004)+A' 05 )

Permissible working stress Min.( Et/1.5, R/2.7) f1 = 0.00 kg/cm2

( As per regulation 271)
Stress value reduced 1% for every 5 mm thickness f1 = 0 kg/cm2
Allowable Stress of material as per ASME Sec. II, part D-Table 1A f2 = kg/cm2

Selected allowable stress Min.( f1, f2) f = 0.00 kg/cm2

Joint efficiency E = 1.0

Minimum required thickness of shell WP * D + c = #DIV/0! mm

( Refer Eqn. 72 of regulation 270) 2 * f * E - WP

Provided thickness of Shell = mm

Since provided shell thickness is more than the required minimum thickness, HENCE SAFE
 CLIENT : #REF!
YAMUNA NAGAR
INDIA EQPT. : #REF! PAGE:

Designed by: #REF! JOB NO. #REF! DR NO. #REF! REV.

CALCULATION OF CHANNEL THICKNESS

( AS PER REGULATION 270 )

Shell Material = SA204M GrA

Working Pressure ( inclusive of static head ) WP = 50.12 Kg/cm2 (g)

Working metal temperature t = 427 C

0

Drum Internal diameter = 460 mm

Factor ' c ' c = 3 mm

Maximum Internal diameter of drum D = 466.000 mm

Min. tensile strength of the material at room temperature R = 4218.42 kg/cm2

( As per ASME Sec II, Part D (2004)+A' 05 )

Yield strength at working metal temp. Et = 2460.75 kg/cm2

( As per ASME Sec II, Part D (2004)+A' 05 )

Permissible working stress Min.( Et/1.5, R/2.7) f1 = 1562.38 kg/cm2

( As per regulation 271)
Stress value reduced 1% for every 5 mm thickness f1 = 1706.117 kg/cm2
Allowable Stress of material as per ASME Sec. II, part D-Table 1A f2 = 1293.27 kg/cm2

Selected allowable stress Min.( f1, f2) f = 1293.27 kg/cm2

Joint efficiency E = 1.0

Minimum required thickness of shell WP * D + c = 12.2 mm

( Refer Eqn. 72 of regulation 270) 2 * f * E - WP

Provided thickness of Shell = 14.0 mm

Since provided shell thickness is more than the required minimum thickness, HENCE SAFE
 3

Kg/cm2 (g)
 4

Kg/cm2 (g)
 CLIENT : #REF!
YAMUNA NAGAR
INDIA PLANT : #REF! PAGE: 5

DESIGNED BY #REF! JOB NO. #REF! DR NO. #REF! REV. 0

CALCULATION OF 2:1 ELL HEAD THICKNESS FOR INTERNAL PRESSURE

( AS PER REGULATION 278 )

Head Material =
Design Pressure = Kg/cm2 (g)
Inside Diameter of head = mm
Design Temperature = 0
C
Nominal thickness of head Tnom = mm
Outside Diameter of head D = 0 mm
Height of the head H = 0.0 mm
Ratio H / D = #DIV/0!
Shape factor ( From FIG. - 23D ) K =
Factor of additive thickness C = mm
( As per ASME Sec II, Part D) f = Kg/cm2
[Ref. Ammendment dated 29.11.03]

Min. required thickness of dish WP x D x K +C T' = #DIV/0! mm

2 x f'
( Refer Eqn. 74 of regulation 278)

Adopted minimum thickness of head T = mm

Since adopted minimum thickness is more than the required minimum thickness

###
 CLIENT : #REF!
YAMUNA NAGAR
INDIA PLANT : #REF! PAGE: 6

DESIGNED BY #REF! JOB NO. #REF! DR NO. #REF! REV. 0

CALCULATION OF MAX. UNCOMPENSATED HOLES IN SHELL

( AS PER REGULATION 187 )

SHELLSIDE
K = ( P * D ) / ( 1.82 * f * e )

Design pressure P = Kg/cm2 (g)

O.D. of shell D = mm

Actual thickness of shell e = mm

Allowable stress of shell f = Kg/cm2 (g)

( As per ASME Sec II, Part D (2004)+A' 05 )

K = #DIV/0!
Also Drum dia ( D ) x Thickness( T ) in inches = 0.00

From Fig 9C, "d" for calculated value of K is = inch

= 0 mm

TUBESIDE
K = ( P * D ) / ( 1.82 * f * e )

Design pressure P = Kg/cm2 (g)

O.D. of shell D = mm

Actual thickness of shell e = mm

Allowable stress of shell f = Kg/cm2 (g)

( As per ASME Sec II, Part D (2004)+A' 05 )

K = #DIV/0!
Also Drum dia ( D ) x Thickness( T ) in inches = 0.00

From Fig 9C, "d" for calculated value of K is = inch

= 0 mm
 CLIENT : #REF!

PLANT : #REF! PAGE: 7

Designed by: #REF! JOB NO. #REF! DR NO. #REF! REV. 0

SHELL SIDE NOZZLE WALL THICKNESS CALCULATIONS

( Regulations 270, 271, 279 (a))

DESIGN DATA

DESIGN CODE IBR (1950) + Latest Ammendment till Dec. 2005.

Working Pressure WP kgf/mm²g
WP PSIG 0.0
Design Temparature T °C
Corrosion allowance c mm
Joint efficiency E
CLASS I

NOZZLE DATA

NOZZLE MARK NO.

Location
Nominal Size NPS inch
Product Form FABRICATED/STANDARD PIPE STD
Type of Nozzle SELF REINFORCED/LWNRF/PIPE PIPE
O.D of Nozzle W mm
Nozzle Material
Min. tensile st. of nozzle S2 kgf/mm²
Allowable stress f' psi (ASME Sec II, Part D)
Outside prijection of nozzle mm D
Inside prijection of nozzle mm

SR NOZZLE DATA NOT REQUIRED

Attachment nozzle neck thk mm
Hub height mm
Bevel height mm

SHELL DATA

Material of Shell
Shell I.D (Corroded) D mm
Provided Shell Thk.(Corroded) Ts mm
Min tensile strength of shell S kgf/mm²
Allowable stress f psi (ASME Sec II, Part D)
Thk of equivalent smls. Shell T1 mm WP * D #DIV/0!
[AS PER REG.270] Eqn.72 2 * f * E - WP

PAD DATA NOT REQUIRED

Material of Pad
Min tensile strength of pad S3 kgf/mm²
O.D of Pad Don mm
Width of pad w mm 0.000
Thickness of Pad Tc mm
 CLIENT : #REF!
YAMUNA NAGAR
INDIA PLANT : #REF! PAGE: 8

Designed by: #REF! JOB NO. #REF! DR NO. #REF! 0

NOZZLE THICKNESS CALCULATIONS

Nozzle thickness required for T3 mm 0.00

external Loading
Selected Nozzle Thickness tN mm
Selected sch.
Provided Nozzle Thickness mm tN*N 0.00
Provided Nozz. Thk (Corroded tn mm tN*N-c 0.00
Inside dia of nozzle d mm W-2*tn 0.00
MinimumThk. of nozzle T2 mm WP * D #DIV/0!
[AS PER REG.270] Eqn.72 2 * f * E - WP

RESULT : Thus the selected nozzle neck thick is #DIV/0!

AREA COMPENSATION CALCULATION

Limit of reinforcement parallel to shell mm 76.2+Ts 76.2
Limit of reinforcement normal to shell mm 101.6
Opening width W mm 0

Area Required :
To be Compensated A mm² W*T1 #DIV/0!

Area available :
From Shell NO B mm² 2*(3+Ts)*(Ts-T1) 0.00

From Nozzle YES C mm² 2*(4+Ts)*[Tn-(Tf)]*S2/S1 (or) #DIV/0!

({2*(Min(ln,Nh)+Ts)*[(Nn-(Tf))}+{2*((Ln-Nh)+Ts)*[(Tn-(Tf)]})*S2/S1for SR

From weld fillet NO D mm² 0.00

(No compensation is taken from weld fillets)

Total area available AA mm² B+C+D #DIV/0!

without Pad
%age Margin in Reinforcement #DIV/0!
Thus the Area available without pad is #DIV/0!
RESULT : Providing RF Pad is thus #DIV/0!
From Pad #DIV/0! Z mm² 2*w*Tc*S3/S1 #DIV/0!

Total area available AA mm² B+C+D+Z #DIV/0!

with Pad
%age Margin in Reinforcement #DIV/0!
Thus the Area available with pad is #DIV/0!

Note : 1) N.A. = Not Applicable.

2) N=0.875 for seamless pipe nozzles
3) N=1.00 for fabricated and forged nozzles
 Format No # EN-FT-3
Discipline
L&T, E & C Engineering
DEC Rev. Date

Document title Calc No.

Client Prepared By
Project Checked By
Job No. Approved By

DOCUMENT TITLE : DESIGN CALCULATIONS

DESIGN CODE : IBR (1950) + Latest Ammendment till Dec. 2005.

ITEM NUMBER :

SERVICE :
REV DATE PREPARED BY APPROVED BY
 Format No # EN-FT-3010, Rev-0

Date
PPROVED BY
 CLIENT : #REF!

PLANT : #REF!

Designed by: #REF! JOB NO. #REF! DR NO. #REF!

DESIGN OF PULLING EYE BOLT

MOC Pulling eyebolts =

No. of bolts n =
Size of Bolt d =

Root Area of Single Botl (as per IS 4218) Ar =

Yield Strength of bolt (ASME-2D) Syb =
Weight of the Bundle W =

Impact Factor = 1.5

Coefficient of Friction = 1
Pulling force per bolt m.W.C/n = #DIV/0!

Calculations

Tensile Stress in Bolt Sbt=Wt/Ar Sbt =

Allowable tensile stress in bolt = 0.6XSyb Sba =
 L&T, E & C Engineering
DEC
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Project
Job No.
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ENGINEERING CAL
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Approved By
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