Tjamato | kk eR | Instruction Manual Parts List 35 OM URLS YY | FEED-OFF-THE-ARM 4-NEEDLE FLAT SEAMER FD-62G-20 FD-62GORURSAE CHMEAELSEMER This instruction manual shows difference RUTHRT. from that of FD-626. FD-62GOWRREB EDDC CRATE Read the instruction manual of FD-62G also. We Before using our product, please read this } AERO SEBS TS. WABHBE —inctruction manual thoroughly and BRRTRRAWEES. ABELCBRL Understand the contents wel TABU CHEK EE After reading this instruction manual, Eh, BMA, BREED i 7 7 ‘i BUDTERENSETZERBLT Ces Please Keep it in a location where its easy oe to access for operators, VAMATO COWIE MACHINE te Po TnSewing speed and pulley's rotating direction ‘This machine's rotating speed is up to 3,500 r.p.m. and 3,200 for regular use. ‘The pulley's rotating direction is clockwise as shown in Figure. ZA\WARNING If the machine pulley reverses, oil cannot be Properly supplied and the machine can be damaged. Use an M-type V belt for the belt. Install the motor so that the center of the motor pulley and that of the machine pulley are alined i ‘0° | when the pedal is toed down and the motor pulley i comes to the left. fi 5. Sm it 10mm i 57mm li Sa dente diameter) | | {ESEIEEE oo Fig. 2 } Note: The table is for using a 3-phase, 2-pole and [outside sewing speed (r-p.m) 400 W (1/2 HP) clutch motor. diameter (mm)! 5O0H2z | 60Hz Outside diameter of pulleys on the market 45 1950 2350 changes by 5 mm. This table shows Pulleys’ 50 2200 2650 sizes according to this change. 55 2500 2950 60 2750 3250 65 3000 an A\WARNING 70 260 Table I Use only the motor pulleys applied to this machine. If not,.the machine can over the speed limit and be damaged.2. Stitch length adjustment 3. Sewing machine_adjustments ZA\WARNING —_——/\ CAUTION caste : Before making adjustments, ALWAYS turn the Before adjusting the stitch length, ALWAYS power switch OFF and be sure that the motor turn the power switch OFF and be sure that has already stopped. ‘the motor has already stopped. If not, injuries can be caused. eee i Stitch | b djuste 16 te a ae ina can be adjusted from 1.6 mm to 5 mm Tength : penn) counts ! When the needles are in the highest position, the The table shows stiteh counts for 1 inch (25.4 mm) (per 25.4 | (per 30 : il idee Seneca ont ee rei (mm) mm) mm) t to the stitch plate surface should be 13.89 mm. ‘ ji seal D Note: Real stitch counts on finished materials differ un) 16 19 \ To adjust the needle heights, remove the seal plug@ according to kinds and thicknesses of 2 12 15 and loosen the screw@ for the needle bar connecting ues 3 8 10. ; bracket and move the needles up or down. | 4 6 7.5 ‘ Note: A retainer needles is not used. 5 5 [sé | 4 < How to adjust stitch length > | 13.89 mm The stitch length can be adjusted from 3.3 - 5 mm i Table 2 with the feed adjusting external lever®. (At i Fig. 5 shipment: § mm) When adjusting the length to shorter than 3.3 mm, decrease take the following steps. L, Set the lever@ to the end of the decrease direction, 2, Remove the plug screw@. | 3. Loosen the screw@ and move it down. | 4. After adjusting the stitch length, turn the screw@ | securely and reinstall the plug screw®. 5. Adjust the rear needle guard, For this adjustment, see Page 36 of the instruction manual for FD-62G. 1 Note: To make this adjustment easier, use a needle height gauge (optional) (#68360) and a test pin (optional) (#68370). ° I Insert the test pin @ into the fourth hole from | the left and make adjustment so that the 13.89 mm part of the needle height gauge ® can be inserted smoothly and without a clearance @ when the needle bar is in the highest position, 1 Fig. 43. Sewing machine adjustments 3.2 Looper distance When the looper is in the extreme left position, the distance from the looper's tip to the left needle center should be 3.5 - 4.1 mm. ‘To make this adjustment, loosen the screw @). Note: To make this adjustment easier, use a looper receding amount gauge (optional) (#3021700) @®. This gauge is 3.5 mm long. Use this gauge as a guide. Fig. 8 3. Sewing machine adjustments 3.3 Feed dog installation and ad justmen (1) Position of eccentric pin The pin@ around the cylinder center is for adjusting precisely the feed dog height. Before installing the feed dog, make horizontal the slot for a screwdriver on the pin. Then, fasten it with the screw@. This adjustment is for making the vertical feed amount the same on both of the upper and lower sides of the stitch plate surface. The vertical feed amount is 2.78 mm on the extreme rear part of the feed dog, and the standard vertical feed amount of the upper side is 1.39 mm. The eccentric direction of the eccentric pin is decided as follows. To raise the feed dog, turn the pin clockwise. To ‘lower the feed dog, turn the pin counterclockwise. (2) Feed dog installation Attach the feed dog with the screw@. Attach the feed dog stay ® with the screw®), (3) Feed dog height First, loosen the screw@ on the feed dog stay®. When the feed dog ts in the highest position, the extreme rear parts of the feed dog lines at both ends should be 1.2 mm high from the stitch plate surface. After adjusting the feed dog height, tighten the screw © securely. 1.2 mm. Pig. 123. Sewing machine adjustmetns 4 Presser foot removal (1) Remove the screw@®, then remove the roller (right) set. (2) Loosen the nut@, remove the screw@, and remove the presser foot c. set. (3) Remove the seal plug @ and loosen the screw® on the presser bar connecting bracket. (4) Remove the adjusting screw@ and pull up the presser bar 20 — 25mm, Fig. 14 3. Sewing machine adjustments SS 3.5 (1) Insert the presser foot. Be sure that the carrier/hook driving sleeve is inserted into the carrier/hook driving segment @ at this moment. sser foot (2) Tighten the flat surface place while the screw ® has the nut. (3) Install the adjusting screw®. (4) Lower the needle bar to the lowest position so that the yielding section ® touches the stitch plate® completely. Then, set the clearance between the presser bar connecting bracket@ and the cushion @to about 0.5 mm. installation and adjus Fig. 15 Fig. 16 Fig. 173. Sewing machine adjustmetns (5) Toe down the pedal, raise the presser foot slowly, and check the clearance between the cut section on the needle clamp® and the hook®. Adjust the position of the presser bar connecting bracket@ again so that the clearance is 0.3 mm when the presser foot is in the highest position. Note: Do not forget to make this adjustment. If so, the hook can be damaged. (6) Rotate the hand wheel, When the top cover thread carrier comes near to the needles, turn the adjusting nut ®, and set the clearance between the bracket@ and the cushion® to 0 mm. (7) Loosen the screw® on the bracket@), and adjust the position of the carrier® so that its hook(@ is in the center between the two needies and do not touch both of them. Then, tighten the screw securely. After that, check that the hook® does not touch the needles, (8) Tum the adjusting nut(9 and lower the adjusting screw(. Check that the yielding section® touches the stitch plate when the needle bar is in the lowest position. (9) Remove the screw@) and the nut on the presser foot, and install the presser foot. (10) Install the roller (right) set®. (11) Check that the hook® does not touch the needles. Fig. 18 Fig. 19 Omm: Fig. 20 3. Sewing machine adjustments SS 3.6 Presser foot floating amount adjustment ‘The presser foot is floated to decrease the resistance between an elastic part of wet suits and the presser foot. (At shipment: 2 mm) When a material is thin and floating, decrease the floating amount of the presser foot. To make this adjustment, loosen the screw@, adjust the position of the yielding section, and fasten the yielding section with the screw@. At this moment, there is a clearance between the yielding section and the stitch plate surface. ‘Therefore, see the steps(4) — (8) in "3.5 How to install presser foot" and make adjustment, 3.7 Fabric guide ad justmen Adjust the fabric guide's front-and-rear position so that there is a clearance of thickness of a material between the presser foot and the fabric guide®. ~ NOTE When sewing elastic parts, needles can be heated and leave damage beside stitches. In this case, supply the SP device with silicon oil. Silicon oil effectiveness. lower viscosity has higher at shipment: 2mm Fig. 21 ase —— a thickness of a material Fig. 224. Specifications Model Dimensions Weight Application Stitch type Sewing speed Stitch tength Needle distance Needle system Presser foot lift Feed regulation Lubrication Lubrication oil Oil amount Features FD-62G-20 Length 420 mm Width 300 mm Height 410 mm 23 ke (head only) Lapping sewing for wet suits (without knife) Iso 607 Up to 3,500 r.p.m, 1.6 - 5.0 mm 5 - 16 stitches per inch (25.4 mm) 6 - 19 stitches per 30 mm 5.2 mm (13/64 inch) FL118GCS#12 (a retainer needle is not used) Up to 7.0 mm Combination of lever system and dial system Automatic lubrication by gear pump YAMATO SF OIL #68 In flame: about 100 ce In cylinder: about 100 ce Without knife, one presser foot (without differential), Compact presser foot and roller type presser foot ILLUSTRATED SPARE PARTS LIST FD-62G-201 a FD-62G-20(1) FD-62G-20 EXCLUSIVE PARTS(1) YTEPILERBR(1) 1 SS Ref.No__ Parts No. Description a @ Amt, Reg T 3020470 Sewing Head Oi Defense(Letty Vat TRY RE) 2 30204784 Carrier/Hook Driving Sieeve, C.Sat__-¥¥P-7YIAV—Fea) 1 3 3020409 Bushing Ring FIAT IT 7 4 : ass 6 s02T 241 Bresser Bar woe 7 3021243 Eye Guard Holder 3 (009751 ‘Screw(M5-08 x 10) 9 Boz 242 Eye Guard Plate TO 170044 ‘Screw(M4-07 x7) a ‘000010 Conical Spring Washer DRAT 12 ‘000538 Washer oH Dye 13 000022, Nut 7 14 3021244 Eye Guard 15 110076 ‘Screw(M3-05 x 6) 16 ‘00014 ‘Washer i 7 3021248 Finger Guard = ie 770054 ScrewMS-O5%35) ERT 19 ‘3027207 Presser Foot, C. Set2(Roller Type) 20 3027206 Presser Foot ©. Setl Roler Type) 21 3027190 ~~ Roller Bracket 22 (000334 — Nut 23 00aaai ~"Serew(11/64-40 x 16) 24000180 Nut 25 009744 ‘Screw(Ma-05 X 10} 2 3027198 Pin, 3027194 Adjusting Screw 00052 Nut 160007 ‘ScrewiM4-0.7 x 4) 3207148 Roller Spring 31 3027203 Pin 1 32" 3027187 Roller ArmiLeft) 7 33 160030 ScrewiMa5-06 % 3) 2 34 3027196 Roller(Left) o-FE) T 3 3087201 Roller Bearing RMAF DF 1 70055 ScrewiMe-1 x 22) 7 37 ‘000063. Nat T 36 3027192 Roller ArmiRight/Rear) T 39) "300000 Washer 2 “403027193 Roller Arm(Right/Front) o-Ssh(em 1 Ref. No. 41 10 61. See the following page.FD-62G-20 EXCLUSIVE PARTS(1) HTEPILSA BAT) 7 FD-626-20(1) Ref.No__ Parts No. Description Amt Req a 3027195 Roller Pin 7 ae soe 7202 Ball Bearing 1 43 3027197, Roller (Right) Hi eee aa 3027205 Presser Foot, ©. Set2 T 45____ 3027199 Presser Foot T a6 (0068127 Carrier/Hook Driving Segment VIP DIDRTATR 1 a7 0068128 Carrier/Hook Driving Lever Link -¥¥UF- 2yFLN-YyD 2 48 (0068129 ink Pin IED a 48 004172 Screw(3/32-56 X 34) ERT 4 50 woee126 Thread Hook Driving Lever WIRTI IU T 51 (0068125 "Top Cover Thread Carrer Diving Lever mV RAP VPLIA— T 523027204 Yielding Section TE 7 53 ‘004134 Screw{1/8-44 x 65) ERT 1 5a 3029311 Top Cover Thread Hook wD T 55 004185 Serew(9/64-40 x 113) ERT T 56 0068123——~SSCSTop Cover Thread Carrier BIRT 7 57 (004180 Screw(1/8-44 x 48) ERT 1 “58 3027200 "Upper Fabric Guide ERATE T 59 001228 Screwi3/32-56 x 32) ERT T 60 3021246 Roller Cover BFA 7 61_____ 009995 Serew(M3-05 * 5) ERT 72 FD-62G-20 EXCLUSIVE PARTS(2) VIEPLERBR(2) 2 FD~626-20(2) RefNo Parts No. Description Amt, Req 13021240 Fable Guido 7 fa 001228 Screw(3/32-56 x 3.2) 2 3 3027033 Lap Former Slide Block BIFIA-VA 1 4 0068471 Lap Former Slide Block Spring BIYIFT AH VOR 7 5 004182 ‘Screw(3/32-56 x 25) Ry 1 6 0068473 ‘Lap Former Guide Piate(Right) ZYFIA-~VHT ERE) 1 T ‘0068472 Lap Former Guide Plate(Left) Sy II *- VAT ERE) T 8 004134 ‘Screw(1/8-44 x 6.5) ERD 8 9 0068463 ‘Sewing Cylinder Cover(Upper) Yue Ean 1 10 004218 ‘Screw(3/22-56 * 1.6) IER 1 TT 3029021 Feed Dog =o T 12 3029022 Feed Dog Stay BURT 1 13 3028027 Stitch Plate a T