Magnetic Flow Meter

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Magnetic Flow Meter: A magnetic flowmeter is a device that can measure a water-based or conductive volumetric flow with no
moving parts.

Introduction to Magnetic Flow Meters

What is a Magnetic Flow Meter?
Buy Magnetic Flow Meters!

• Magnetic Flowmeter Technical A magnetic flow meter (mag flowmeter) is a volumetric flow meter which does not
Reference have any moving parts and is ideal for wastewater applications or any dirty liquid
• Magnetic Flowmeters which is conductive or water based. Magnetic flowmeters will generally not work with
• Insertion Magnetic Flow Meter hydrocarbons, distilled water and many non-aqueous solutions). Magnetic flowmeters
• Polypropylene and PVDF are also ideal for applications where low pressure drop and low maintenance are
Insertion Magnetic Flow Meter required.
• Low Flow Magnetic Flow Meter
Principle of Operation
• In Line Magnetic Flowmeter
The operation of a magnetic flowmeter or mag meter is based upon Faraday's Law,
which states that the voltage induced across any conductor as it moves at right angles
through a magnetic field is proportional to the velocity of that conductor.

Faraday's Formula:
E is proportional to V x B x D where:

• Liquid Flowmeter E = The voltage generated in a conductor

• Technical Principles of Valves V = The velocity of the conductor
• Questions to ask When Selecting a B = The magnetic field strength
Flowmeter
D = The length of the conductor
• A Flow Measurement Orientation
To apply this principle to flow measurement with a magnetic flowmeter, it is necessary
• Differential Pressure Flowmeters
first to state that the fluid being measured must be electrically conductive for the
• Mechanical Flowmeters Faraday principle to apply. As applied to the design of magnetic flowmeters,
• Electronic Flowmeters Faraday's Law indicates that signal voltage (E) is dependent on the average liquid
• Mass Flowmeters velocity (V) the magnetic field strength (B) and the length of the conductor (D) (which
in this instance is the distance between the electrodes).In the case of wafer-style
magnetic flowmeters, a magnetic field is established throughout the entire cross-
section of the flow tube (Figure 1). If this magnetic field is considered as the
measuring element of the magnetic flowmeter, it can be seen that the measuring
element is exposed to the hydraulic conditions throughout the entire cross-section of
the flowmeter. With insertion-style flowmeters, the magnetic field radiates outward
from the inserted probe (Figure 2).

Magmeter Selection
The key questions which need to be answered before selecting a magnetic flowmeter
are:

• Is the fluid conductive or water based?

• Is the fluid or slurry abrasive?
• Do you require an integral display or remote display?
• Do you require an analog output?
• What is the minimum and maximum flow rate for the flow meter?
Diagram showing the operating
principles of a magnetic flowmeter • What is the minimum and maximum process pressure?

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Magnetic Flow Meter

• What is the minimum and maximum process temperature?

• Is the fluid chemically compatible with the flow meter wetted parts?
• What is the size of the pipe?
• Is the pipe always full?

Insertion Magmeters
Insertion type meters offered by Omega Engineering have a standard 2" NPT or fit
into a specific size fitting. The FMG-550 Series are designed for 2" to 48" in size with
a flow rate of 0.05 to 10 m/sec (0.15 to 33 ft/sec). The FMG-550 Series offers an
analog output with an integral display for flow rate and totalization. The FMG3000
series offers corrosion resistant materials for pipes from 0.5 to 8". These insertion
type flowmeters are ideal for large pipe applications.
Diagram showing the operating Minimum conductivity: 5 to 20 microSiemens/cm
principles of an insertion type Installation Considerations: Select a location for the sensor where the flow profile is
flowmeter fully developed and not affected by any disturbances. A minimum of 10 pipe
diameters of straight run upstream and 5 diameters downstream is recommended.
Some situations may require 20 pipe diameters or more upstream to insure a fully
developed turbulent flow profile. The insertion magmeter is sensitive to air bubbles at
the electrodes. If there is any question that the pipe is absolutely full, mount the
sensor at a 45 to 135 angle.
Grounding requirements: Magnetic flow sensors are sensitive to electrical noise
which is present in most piping systems. In plastic piping systems, the fluid carries
significant levels of static electricity that must be grounded for best magmeter
performance. Instructions are included with the installation manual on how to best
ground the magnetic flow meter.

In Line Magmeters
The in line type magnetic flow meters offer a higher accuracy. They can be as
accurate as 0.5% of the flow rate. The insertion styles offer a 0.5 to 1% accuracy.
Omega's FMG-600 series in line flange and wafer style meters offer higher flow rates
of 1 to 10 m/sec. These in line meters are offered in pipe sizes up to 12".
Minimum conductivity: 5 microSiemens/cm
Installation Considerations: In line flow meters do not require as much straight
pipe as the insertion styles. A minimum of 5 to 10 pipe diameters of straight run
upstream and 1 to 2 diameters downstream is recommended. In vertical pipe runs,
Featured Magnetic Flowmeter flow should always run up and not down. These flowmeters are very sensitive to air
bubbles. The magmeter cannot distinguish entrained air from the process fluid;
therefore, air bubbles will cause the magmeter to read high.

Low Flow Magmeters

These low flow mag flow meters are also in line and offer 3/8" to ½" NPT connections.
The FMG200 series offer flow rates down to 0.38 LPM (.1 GPM). A digital display with
relay and analog outputs are standard.

FMG600 Series
Electromagnetic Flowmeters
Features:
• Virtually No Pressure Loss
• High Accuracy
4 to 20 mA and Frequency
•
Outputs Standard
• RS485 Standard
• Easy Wiring
More Info »

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Magnetic Flow Meter Types

In Line Magmeter
These cost-effective magnetic flow meters combine superior noise immunity with high purity Alumina
ceramic detection tubes, allowing precise flow measurements in a wide range of applications. These
magmeters are available in pipe sizes from 1 /2 " up to 16" to accommodate many materials: chemicals,
corrosives, foods, pulp and other solid matter slurry flows. The FMG-600 Series electromagnetic flowmeter
unique noise-suppression circuitry utilizes the optimum square-waved excitation frequency, eliminating
various noises generated by slurries, making this flowmeter ideal for pulp, food and grout applications.

Insertion Style Magnetic Flow Meter

The FMG-550 Series fits pipe sizes from 2 to 48". The standard connection is a 1¼" NPT. It features an
integral display for flow rate or totalization. The latest in bipolar pulsed dc technology and the best features
of an insertion magnetic flow meter sensor are packed into the FMG-550 Series insertion magmeter. The
FMG-551 is a magnetic flow meter to meet your flow measurements challenges. Simple installation, easy
maintenance, and state-of-the-art microprocessor technology make the FMG-551 the best alternative to
traditional full-line magmeters. The FMG-551 electromagnetic flowmeter generates an isolated current
output and an isolated frequency output. The current output provides a universal signal to recorders, valves,
and a host of process control and data acquisition devices.

Insertion Style Magnetic Flow Meter

The FMG3000 and FMG3100 Series are for 0.5 to 8 in. Pipes. These are blind transmitter with either a 4 to
20mA or frequency output. All versions of this magmeter are constructed of corrosion-resistant materials to
provide long-term reliability with minimal maintenance costs.

Low Flow Magmeters

The FMG201 Series is a small plastic-bodied magnetic flow meter capable of measuring the pulsating flows
from air and solenoid-driven metering pumps, the meter is primarily designed for electrically-conductive
chemicals and fluids of varying viscosities. The FMG201 electromagnetic flowmeter is an ideal flow
measurement device for low flow applications. In addition to measuring and displaying flow rate and total
flow, this magmeter unit has a variety of outputs. For continuous transmission of a flow signal, there is a 4 to
20 mA, and 0 to 5 volt signal, and a frequency signal proportional to flow. In addition, there are relay alarm
outputs for low and high flows with user-set flow levels.

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