PROJECT TITLE :

CONDENSATE FRACTIONATION PLANT & ASSOCIATED FACILITIES

CAPACITY 4000 BBL/DAY
AT RASHIDPUR, BAHUBOL, HABIGANJ, BANGLADESH
EMPLOYER :

SYLHET GAS FIELDS LIMITED

DOCUMENT TITLE :

INSPECTION AND TEST PLAN

FOR SKID STRUCTURE
INSTRUMENT AIR COMPRESSOR PACKAGE
DOCUMENT STATUS
Approved
:

Approved
: as Noted

Not Approved

C DEC 30, 2016 ISSUED FOR CONSTRUCTION EK RDH DA

B DEC 22, 2016 ISSUED FOR APPROVAL EK RDH DA
A DEC 15, 2016 ISSUED FOR REVIEW EK RDH DA
ENG EM
REV. DATE DESCRIPTION PREPARED
CHECKED

TOTAL OR PARTIAL REPRODUCTION AND / OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN

WITHOUT PRIOR WRITTEN AUTHORIZATION OF THE OWNER

VENDOR : Contractor Job No. : C - 222 / 2015 CONTRACTOR :

Contractor Document No. : 222-Q-PL-3000-03 CONSORTIUM
Employer Document No. :
Vendor Document No. : R057-AC-IT-003
PT. ROTEQ Page No. : 1 OF 7
ACILITIES

SH

HH
HH
HH
PM
APPROVED

ORBIDDEN

NSORTIUM
VENDOR : CONTRACTOR :
CONDENSATE FRACTIONATION PLANT & ASSOCIATED FACILITIES CONSORTIUM
CAPACITY 4000 BBL/DAY
AT RASHIDPUR, BAHUBOL, HABIGANJ, BANGLADESH PT. ISTANA KARANG LAUT

PT. ROTEQ ENERGYPAC POWER GENERATION LTD

INSPECTION AND TEST PLAN

TABULATION OF REVISED SHEETS

Revision Revision
Sheet Sheet
A B C

1 X X 41
2 X X 42
3 X X 43
4 X 44
5 X X 45
6 X X 46
7 X 47
8 48
9 49
10 50
11 51
12 52
13 53
14 54
15 55
16 56
17 57
18 58
19 59
20 60
21 61
22 62
23 63
24 64
25 65
26 66
27 67
28 68
29 69
30 70
31 71
32 72
33 73
34 74
35 75
36 76
37 77
38 78
39 79
40 80 Sheet Number :
Employer Document Number : Contractor Document Number: Fabricator Document Number: 2 Sheet
OF Number
2 :
222-Q-PL-3000-03 R057-AC-IT-003 2 of 7
NSORTIUM
RANG LAUT

OWER GENERATION LTD

eet Number :
2 Sheet
OF Number
2 :
2 of 7
PROJECT TITLE : CONDENSATE FRACTIONATION PLANT & ASSOCIATED FACILITIES Inspection Parties Involved Doc. No. : R057-AC-IT-003
CAPACITY 4000 BBL/DAY AT RASHIDPUR, BAHUBOL, HABIGANJ, INF : PT. INOFAB Rev. No. : C
BANGLADESH RTQ : PT. ROTEQ Date : 30-Dec-16
PROJECT NO. : R-057 IKL : PT. ISTANA KARANG LAUT
USER : SYLHET GAS FIELDS LIMITED
CLIENT : PT. ISTANA KARANG LAUT & ENERGYPAC POWER GENERATION LTD
PACKAGER : PT. ROTEQ
FABRICATOR : PT. INOFAB
DESCRIPTION : SKID STRUCTURE - INSTRUMENT AIR COMPRESSOR PACKAGE
TAG NO. : -

INSPECTION AND TEST PLAN

CERTIFYING DOCUMENTS INSPECTION PARTIES
ITEM
PROCESS / ACTIVITY DESCRIPTION ACCEPTANCE CRITERIA VERIFYING TO BE INCLUDED
NO. INF/RTQ IKL
DOCUMENTS IN MDR
Act & Sign Act & Sign

1.0 PROJECT QUALITY & CONSTRUCTION PROCEDURE

1.1 Pre-Inspection Meeting Confirmed PO - - H H

Drawings & As Built Drawings

1.2 Approval of Construction Drawings & Welding Maps AWS D1.1 H R
Welding Maps & Welding Maps

Approved WPS &

1.3 Approval of WPS & PQR AWS D1.1 WPS & PQR H R
PQR

1.4 Approval of Welders/Welding Operators AWS D1.1 Welder Certs. Welder Certs. H R

Approved
1.5 Approval of NDE Procedures AWS D1.1 NDE Procedures H R
NDE Procedures
NDE Personnel's NDE Personnel's
1.6 Approval of NDE Personnel SNT-TC-1A H R
Certificates Certificates

Blasting & Blasting &

1.7 Approval of Blasting & Painting Procedure 222-L-SP-004 Rev. B H R
Painting Procedure Painting Procedure

2.0 MATERIAL INSPECTION AND TRACEABILITY

Page 3 of 7
PROJECT TITLE : CONDENSATE FRACTIONATION PLANT & ASSOCIATED FACILITIES Inspection Parties Involved Doc. No. : R057-AC-IT-003
CAPACITY 4000 BBL/DAY AT RASHIDPUR, BAHUBOL, HABIGANJ, INF : PT. INOFAB Rev. No. : C
BANGLADESH RTQ : PT. ROTEQ Date : 30-Dec-16
PROJECT NO. : R-057 IKL : PT. ISTANA KARANG LAUT
USER : SYLHET GAS FIELDS LIMITED
CLIENT : PT. ISTANA KARANG LAUT & ENERGYPAC POWER GENERATION LTD
PACKAGER : PT. ROTEQ
FABRICATOR : PT. INOFAB
DESCRIPTION : SKID STRUCTURE - INSTRUMENT AIR COMPRESSOR PACKAGE
TAG NO. : -

INSPECTION AND TEST PLAN

CERTIFYING DOCUMENTS INSPECTION PARTIES
ITEM
PROCESS / ACTIVITY DESCRIPTION ACCEPTANCE CRITERIA VERIFYING TO BE INCLUDED
NO. INF/RTQ IKL
DOCUMENTS IN MDR
Act & Sign Act & Sign

2.1 Review of Mill Certificates AWS D1.1 & ASTM Mill Certificates Mill Certificates H R

2.2 Visual Inspection of Materials AWS D1.1 & ASTM Mill Certificates Mill Certificates H M

2.3 Dimensional Check of Material AWS D1.1 & ASTM Mill Certificates Mill Certificates H M

3.0 FABRICATION, WELDING AND INSTALLATION

Approved
3.1 Marking and Lay Out of Skid - - H M
Construction Drawing

Approved
3.2 Fit Up of Skid - - H M
Construction Drawing

Approved
3.3 Welding of Skid Joints - - H M
Construction Drawing

Approved
3.4 Welding of Weld Repair Joints - - H M
Construction Drawing

4.0 INSPECTION & TESTING

Page 4 of 7
PROJECT TITLE : CONDENSATE FRACTIONATION PLANT & ASSOCIATED FACILITIES Inspection Parties Involved Doc. No. : R057-AC-IT-003
CAPACITY 4000 BBL/DAY AT RASHIDPUR, BAHUBOL, HABIGANJ, INF : PT. INOFAB Rev. No. : C
BANGLADESH RTQ : PT. ROTEQ Date : 30-Dec-16
PROJECT NO. : R-057 IKL : PT. ISTANA KARANG LAUT
USER : SYLHET GAS FIELDS LIMITED
CLIENT : PT. ISTANA KARANG LAUT & ENERGYPAC POWER GENERATION LTD
PACKAGER : PT. ROTEQ
FABRICATOR : PT. INOFAB
DESCRIPTION : SKID STRUCTURE - INSTRUMENT AIR COMPRESSOR PACKAGE
TAG NO. : -

INSPECTION AND TEST PLAN

CERTIFYING DOCUMENTS INSPECTION PARTIES
ITEM
PROCESS / ACTIVITY DESCRIPTION ACCEPTANCE CRITERIA VERIFYING TO BE INCLUDED
NO. INF/RTQ IKL
DOCUMENTS IN MDR
Act & Sign Act & Sign

4.1 100% Visual Inspection of All Joints AWS D1.1 Inspection Report Inspection Report H R

4.2 NDT as per Approved Weld Map AWS D1.1 NDT Report NDT Report H R

4.3 Re-NDT After Weld Repair AWS D1.1 NDT Report NDT Report H R

5.0 DIMENSIONAL CONTROL

5.1 Pre-Weld Dimensional Check AWS D1.1 - - H R

5.2 Post-Weld Dimensional Check AWS D1.1 Inspection Report Inspection Report H M

5.3 Check of Completeness Approved GA & Detail Drawings - - H W

6.0 SURFACE PREPARATION AND PAINTING

Approved Blasting & Paint Material Paint Material
6.1 Check Paint Material (Batch Cert.) H R
Painting Procedure Certificates Certificates
Approved Blasting &
6.2 Check Surface Preparation Inspection Report Inspection Report H M
Painting Procedure

Page 5 of 7
PROJECT TITLE : CONDENSATE FRACTIONATION PLANT & ASSOCIATED FACILITIES Inspection Parties Involved Doc. No. : R057-AC-IT-003
CAPACITY 4000 BBL/DAY AT RASHIDPUR, BAHUBOL, HABIGANJ, INF : PT. INOFAB Rev. No. : C
BANGLADESH RTQ : PT. ROTEQ Date : 30-Dec-16
PROJECT NO. : R-057 IKL : PT. ISTANA KARANG LAUT
USER : SYLHET GAS FIELDS LIMITED
CLIENT : PT. ISTANA KARANG LAUT & ENERGYPAC POWER GENERATION LTD
PACKAGER : PT. ROTEQ
FABRICATOR : PT. INOFAB
DESCRIPTION : SKID STRUCTURE - INSTRUMENT AIR COMPRESSOR PACKAGE
TAG NO. : -

INSPECTION AND TEST PLAN

CERTIFYING DOCUMENTS INSPECTION PARTIES
ITEM
PROCESS / ACTIVITY DESCRIPTION ACCEPTANCE CRITERIA VERIFYING TO BE INCLUDED
NO. INF/RTQ IKL
DOCUMENTS IN MDR
Act & Sign Act & Sign
Approved Blasting &
6.3 Painting Application Inspection Report Inspection Report H M
Painting Procedure
Approved Blasting &
6.4 Check DFT of Primer Coat Inspection Report Inspection Report H M
Painting Procedure
Approved Blasting &
6.5 Check DFT of Intermediate Coat Inspection Report Inspection Report H M
Painting Procedure
Approved Blasting &
6.6 Check DFT of Top/Final Coat Inspection Report Inspection Report H M
Painting Procedure
Approved Blasting &
6.7 Records Inspection Report Inspection Report H R
Painting Procedure
Approved Blasting &
6.8 Pre Shipment Inspection Inspection Report Inspection Report H H
Painting Procedure

7.0 MANUFACTURING DATA RECORD (MDR)

7.1 Final Review and Certification of MDR Approved MDR Table of Contents MDR MDR H R

Legend:
Hold Point ( H ) : An inspection, test, non-destructive examination or fabrication operation that must be witnessed by a specified party prior to subsequent fabrication. Operation sequences at the requ
point shall not be continued prior to having been examined and released by a specified party

Page 6 of 7
PROJECT TITLE : CONDENSATE FRACTIONATION PLANT & ASSOCIATED FACILITIES Inspection Parties Involved Doc. No. : R057-AC-IT-003
CAPACITY 4000 BBL/DAY AT RASHIDPUR, BAHUBOL, HABIGANJ, INF : PT. INOFAB Rev. No. : C
BANGLADESH RTQ : PT. ROTEQ Date : 30-Dec-16
PROJECT NO. : R-057 IKL : PT. ISTANA KARANG LAUT
USER : SYLHET GAS FIELDS LIMITED
CLIENT : PT. ISTANA KARANG LAUT & ENERGYPAC POWER GENERATION LTD
PACKAGER : PT. ROTEQ
FABRICATOR : PT. INOFAB
DESCRIPTION : SKID STRUCTURE - INSTRUMENT AIR COMPRESSOR PACKAGE
TAG NO. : -

INSPECTION AND TEST PLAN

CERTIFYING DOCUMENTS INSPECTION PARTIES
ITEM
PROCESS / ACTIVITY DESCRIPTION ACCEPTANCE CRITERIA VERIFYING TO BE INCLUDED
NO. INF/RTQ IKL
DOCUMENTS IN MDR
Act & Sign Act & Sign
Witness Point ( W ) : An inspection, test, non destructive examination or fabrication operation that is designated to be witnessed by a specified party unless otherwise permitted in writing by the specified party to p
the activity. The specified party must be notified sufficiently in advance prior to performing the designated operation

Monitor Point ( M ) : Monitor the Inspection which on random/sampling nature. Notification may not be required

Review Point ( R ) : An inspection which is conducted by reviewing as system or document related to i.e. reviewing RT films, reviewing ITP or reviewing of quality system

Page 7 of 7
 : R057-AC-IT-003

: 30-Dec-16

N AND TEST PLAN

INSPECTION PARTIES

Page 8 of 7
 : R057-AC-IT-003

: 30-Dec-16

N AND TEST PLAN

INSPECTION PARTIES

Page 9 of 7
 : R057-AC-IT-003

: 30-Dec-16

N AND TEST PLAN

INSPECTION PARTIES

Page 10 of 7
 : R057-AC-IT-003

: 30-Dec-16

N AND TEST PLAN

INSPECTION PARTIES

must be witnessed by a specified party prior to subsequent fabrication. Operation sequences at the required hold
a specified party

Page 11 of 7
 : R057-AC-IT-003

: 30-Dec-16

N AND TEST PLAN

INSPECTION PARTIES

s designated to be witnessed by a specified party unless otherwise permitted in writing by the specified party to proceed
performing the designated operation

y not be required

elated to i.e. reviewing RT films, reviewing ITP or reviewing of quality system

Page 12 of 7