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Design Description 0112

This document provides a design description for a proposed 2 x 200 MW coal thermal power plant called Ugljevik 3 located in Republika Srpska, Bosnia and Herzegovina. It will utilize coal from nearby mines and an air-cooled condenser system. The plant is intended to be operational by mid-2014. It will expand power generation capacity and coal mining operations in the area. The design aims to use modern equipment that meets environmental regulations.
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0% found this document useful (0 votes)
383 views

Design Description 0112

This document provides a design description for a proposed 2 x 200 MW coal thermal power plant called Ugljevik 3 located in Republika Srpska, Bosnia and Herzegovina. It will utilize coal from nearby mines and an air-cooled condenser system. The plant is intended to be operational by mid-2014. It will expand power generation capacity and coal mining operations in the area. The design aims to use modern equipment that meets environmental regulations.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PROJECT NO. DOCUMENT NO. REV.

1-K10-01-1-059 K-059-ZR-03-9099-PP 2C
th
DATE 29 November 2011 FUNCTION
PT. ENCONA INTI INDUSTRI SHEET 1 OF 96 FOR REVIEW
PROJECT PREPARED BY KAR
COAL THERMAL ELECTRICAL POWER PLANT CHECKED BY J BM
2x200MWe-UGLJEVIK3 APPROVED BY BHV

DESIGN DESCRIPTION OF THERMAL ELECTRICAL POWER PLANT


COAL THERMAL ELECTRICAL POWER PLANT 2x200MWe-UGLJEVIK3
REPUBLIKA SRPSKA, BOSNIA & HERZEGOVINA (BiH)

PERIOD : NOVEMBER 2011

REV. DATE PAGE DESCRIPTION PREP'D CHK'D APP'D


DESIGN DESCRIPTION OF THERMAL ELECTRICAL
1A 7 O C T 2011 88 KAR J BM BHV
POWER PLANT
th DESIGN DESCRIPTION OF THERMAL ELECTRICAL
2A 25th NOV, 2011 92 KAR J BM BHV
POWER PLANT
th DESIGN DESCRIPTION OF THERMAL ELECTRICAL
2C 29th NOV, 2011 96 KAR J BM BHV
POWER PLANT
2 x 200 MWe DESIGN DESCRIPTION OF THERMAL ELECTRICAL POWER PLANT
DOC. NO.: K-059-ZR – 03 -9009-PP-REV. 2C

TABLE OF CONTENT

Page No

1. OUTLINE OF THE PROJECT ......................................................................................................... 1

2. DEvelopment OF THE PROJECT.................................................................................................. 4

3. CONDITION OF ENVIRONMENTAL PROTECTION ..................................................................... 21

4. METEOROLOGICAL CONDITION .............................................................................................. 31

5. GOVERNMENTAL REGULATION ............................................................................................... 43

6. CONSTRUCTION SCHEDULE ..................................................................................................... 52

ATTACHMENT – 1: Bosnia & Herzegovina (BiH) Map

ATTACHMENT – 2: Project Site Plant

ATTACHMENT – Power Plant Layout

3.1 General Plant Layout

3.2 Overview Section of the Plant

3.3 Description of the Campus and Drawings

ATTACHMENT – 4: Flow Sheet Diagram of the Plant

ATTACHMENT –5: Heat Balance Diagram for Subcritical CTPP 2 x 230 MW

ATTACHMENT – 6: ACC Flow Sheet Diagram

ATTACHMENT – 7:

7.1 Water Demand

7.2 Water Quality Standard

7.3 Plant Layout of Snjeznica Dam

7.4 Location Map of Snjeznica Dam

7.5 Location Map of Janja River

7.6 Waste Water Generation

COAL THERMAL ELECTRICAL POWER PLANT 300MWe-UGLJEVIK2 PROJECT


REPUBLIKA SRPSKA, BOSNIA & HERZEGOVINA TOC-i
2 x 200 MWe DESIGN DESCRIPTION OF THERMAL ELECTRICAL POWER PLANT
DOC. NO.: K-059-ZR – 03 -9009-PP-REV. 2C

. 7.7 Effluent Standard of Waste Water Treatment Plant (WWTP)

7.8 Drawings:

7.8. a Flow Sheet of Water Treatment Plant (WTP)

7.8. b Flow Sheet of Waste Water Treatment Plant (WWTP)

ATTACHMENT – 8: Electrical and Control

ATTACHMENT – 9: Schedule of the Project

COAL THERMAL ELECTRICAL POWER PLANT 2 x 200 MWe-UGLJEVIK2 PROJECT


REPUBLIKA SRPSKA, BOSNIA & HERZEGOVINA ii
2 x 200 MWe DESIGN DESCRIPTION OF THERMAL ELECTRICAL POWER PLANT
DOC. NO.: K-059-ZR – 03 -9009-PP-REV. 2C

PROJECT DESCRIPTION OF

COAL THERMAL ELECTRICAL POWER PLANT (CTEPP) UGLJEVIK 3 – 2 x 200 MWe

1. OUTLINE OF THE PROJECT

1.1. Introduction

Ugljevik 1 is an existing Mouth Coal Mine plant with 300 MW capacity commissioned in 1985. It
is equipped with one single turbo-generator and PC Boiler type. The coal mine is open pit
located at 1.5 km from the plant. The raw coal, which is in fact brown coal, is crashed at the
quarry and transported through belt conveyor to the non-covered storage area. Ugljevik1 is a
state owned plant. The Government had decided to expand this plant by additional unit of 300
MW early 1990.

EPC contract have been awarded to Russian contractor and the civil work foundation as well as
steel structure of machinery building have been completed but no machinery was supplied
except a certain quantity of steel sheet for local fabrication. All material is stored on site. Also
the existing chimney is designed for the exhaust gas of Uglvevik1 & 2.Water intake for makeup
is already provided from the river situated some 500m from the plant, however new pump
station for Ugljevik2 will be required with necessary water treatment station. The project
Ugljevik2 was stopped in 1995 during the last war in the area and the Government is actually in
stage of privatization and hence leaving the continuation of Ugljevik2 to private sector.

A new foreign investment group had approached the Government with interest to complete
Ugljevik 3 as first stage and to develop Ugljevik2 at later stage. The Foreign investment group,
i.e. Comsar Energy Ltd/Cyprus had negotiated and agreed with Republic of Srpska to form a
Joint Venture “Comsar Energy Republika Srpska” to implement such project. Comsar
Engineering SA, a subsidiary of Comsar Energy have been designated as Project Management
company to develop the project. Now, Comsar Engineering SA appointed a specialized
Consultant to Design, Procure and Install the necessary equipment and machinery to complete
Ugljevik 3 project in all aspects in order to have an independent Power Plant of 2 x 200 MWe
and to expand the Coal Mining operation in view that the coal extracted will supply Ugljevik1
and 3. The intention of Comsar Engineering SA is to install up to date equipment to respond to
the latest environment rules and regulations. It is understood that the environmental studies

COAL THERMAL ELECTRICAL POWER PLANT 2 x 200 MWe-UGLJEVIK2 PROJECT


REPUBLIKA SRPSKA, BOSNIA & HERZEGOVINA 1
2 x 200 MWe DESIGN DESCRIPTION OF THERMAL ELECTRICAL POWER PLANT
DOC. NO.: K-059-ZR – 03 -9009-PP-REV. 2C

will be performed by local Consultant and not included in this description. However all
recommendations will be taken into consideration for the design of the plant. Since there is
neither installed equipment nor supply, Comsar Engineering SA is free to source the equipment
for the project from any convenient sources to fit the objective of reliability, performances,
easy maintenance short installation time and environment friendly project.

1.2. Brief Description of the New Installation

Coal Thermal Electrical Power Plant (CTEPP) 2 x 200 MWe-UGLJEVIK Unit 3, Republika Srpska,
Bosnia & Herzegovina (“Plant”), shall consist of 2 (two) coal fired steam power plant. It is
planned that the new unit will be in commercial operation by mid of 2014.

The Plant shall receive its coal as a main fuel from the Ugljevik East Mine, such mine is a
continuation of the coal seams exploited at the Bogutovo Selo Mine. The Ugljevik East coal
mine consists of 2 (two) concession mine area, the Mezgraja Concession and Baljak Concession,
located approximately 1.5 km from the Plant. At the same time, Comsar Engineering SA is
exploring the possibility to use Delici deposit as well as Breeze and Tobut located approximately
8.5 km from the Plant.

The condenser cooling system of the Coal Thermal Electrical Power Plant shall be by means of
direct dry cooling system, also called air-cooled condenser (ACC) as illustrated in Figure 1. Steam
coming from the turbine exhaust enters a steam distribution manifold located on top of the
structure. The steam is then distributed in several bundles arranged in a “roof structure” with an
A-shape configuration. Flowing down inside the tubes, steam condenses due to the effect of
ambient air drawn over the external finned surface of the tubes by the fans. The fans are located
at the bottom part of the A-shape framework and blow air upwards in a forced draft
configuration. Condensate flows outside of the tubes to a condensate manifold and then is
collected in a condensate tank, before being pumped to the conventional feed heating plant, or
to the boiler.

COAL THERMAL ELECTRICAL POWER PLANT 2 x 200 MWe-UGLJEVIK2 PROJECT


REPUBLIKA SRPSKA, BOSNIA & HERZEGOVINA 2
2 x 200 MWe DESIGN DESCRIPTION OF THERMAL ELECTRICAL POWER PLANT
DOC. NO.: K-059-ZR – 03 -9009-PP-REV. 2C

High-pressure steam

ACC
Turbine
Boiler
Generator

Low-pressure steam

Pump Condensate

Figure 1. Schematic diagram of power plant with air cooled condenser

Main raw water sources for CTEPP Ugljevik3 will be taken alternatively from Snjeznica dam/lake
which is located around 14 km uphill from the Ugljevik Power Plant (as the 1st alternative),
therefore it is also planned to use incidentally from the Janja river in front of Ugljevik power
plant as an emergency raw water source (as the 2nd alternative).

The coal is crushed under 50 mm size in the crushing plant, then using belt conveyor is
transported and stocked in the coal stockyard. Such coal is conveyed to tertiary crusher then
will be crushed under 0.45 - 1.5 mm size and stocked at bunkers bay in the boiler. The coal is
then, introduced into the boiler furnace with addition of limestone in order to reduce the sulfur
emission to the standard level. A part of ash falls to the boiler bottom as bottom ash from
where it is removed and transported by the bottom ash system, some of the ash are collected
by ash cyclone to be reused for recirculation purpose as boiler bed materials, the other ash is
carried by the flue gas through the air heater and into electrostatic precipitator (EP), continued
to Flue Gas Desulfurization (FGD) as fly ash. Most of this ash falls into the hoppers of the EP
from where it is removed and transported by the fly ash removal system into fly ash silos. The
flow sheet of such process as attached drawing.

The induced draft fans take suction from the FGD and discharge the flue gas to ambient through
the new chimney (concrete chimney with steel inner flues). The related European
environmental regulation shall be followed with respect to flue gas emissions. The Plant will

COAL THERMAL ELECTRICAL POWER PLANT 2 x 200 MWe-UGLJEVIK2 PROJECT


REPUBLIKA SRPSKA, BOSNIA & HERZEGOVINA 3
2 x 200 MWe DESIGN DESCRIPTION OF THERMAL ELECTRICAL POWER PLANT
DOC. NO.: K-059-ZR – 03 -9009-PP-REV. 2C

supply electrical power to the transmission system through 400 kV substation at the switchyard
located outside of the power plant.

2. DEVELOPMENT OF THE PROJECT

2.1. Project Packages

The Project consists of the Construction of 2 x 200 MWe New Coal Thermal Electric Power Plant
(CTEPP) Ugljevik 3 including development of a new Coal Mining at Delici, Paljevik-Tobut and
Baljak areas.

The Construction will be divided into two production units namely:

• UGLJEVIK 3 Coal Thermal Electrical Power Plant

• UGLJEVIK 3 Coal Mining

The project is undertaken by a reputable Foreign Investment under Foreign Investment Law of
Bosnia & Herzegovina. COMSAR Engineering SA of Switzerland has been registered and
assigned as Project Management Company in charge of the implementation of the Project.
COMSAR Engineering SA had secured under a separate Contract the assistance of ENCONA INTI
INDUSTRI - Jakarta, Indonesia (EII) as Consultant for Design, Preparation of Tender Documents,
and at later stage Supervision of the Construction of the Project.

The COMSAR Engineering SA expects to complete Construction of the Project with the time
frame fixed by the Foreign Investment Group. COMSAR Engineering SA expects to achieve the
Construction target and is optimizing the Construction quality through the association of the
Professional and reliable contractors and original equipment suppliers of machineries using up
to date technologies.

The project will be undertaken under different packages simultaneously as follows:

Package 1 : Engineering, Procurement, Construction for Site Preparation consists of three


(3) packages of tender documents as follows:

• Tender Document of Geotechnical Investigation

• Tender Document of Road and Bridge

COAL THERMAL ELECTRICAL POWER PLANT 2 x 200 MWe-UGLJEVIK2 PROJECT


REPUBLIKA SRPSKA, BOSNIA & HERZEGOVINA 4
2 x 200 MWe DESIGN DESCRIPTION OF THERMAL ELECTRICAL POWER PLANT
DOC. NO.: K-059-ZR – 03 -9009-PP-REV. 2C

• Tender Document of Campus/Camp

Package 2 : Engineering, Procurement, Construction, Testing and Commissioning of Boiler


and Auxiliaries.

Package 3 : Engineering, Procurement, Construction, Testing and Commissioning of


Turbine, Generator and Auxiliaries.

Package 4 : Engineering, Procurement, Construction, Testing and Commissioning of


Electrical and Control System

Package 5 : Engineering, Procurement, Construction, Testing and Commissioning of


Crusher, Stockyard, Coal & Limestone Handling

Package 6 : Engineering, Procurement, and Construction of Civil Foundation and Buildings

Package 7 : Engineering, Procurement, and Construction of Coal Mining Mobile Equipment

Package 8 : Infill Drilling Program for Coal Quarry Blocks

Package 9 : Engineering, Procurement, and Construction of Water Supply, Water


Treatment, & Distribution

Package 10 : Engineering, Procurement, and Construction of Air Cooled Condenser (ACC)

Package 11 : Engineering, Procurement, and Construction of Warehouse, Workshop,


Laboratory & Tools Equipment

Package 12 : Engineering, Procurement, and Construction of Landscape, Road, Drainage &


Fence

Package 13 : Engineering, Procurement, and Construction of Over Land Conveyor (OLC)

Package 14 : Engineering, Procurement, and Construction of Main Pipe Water Supply

2.2. Name and Location of the Project

Name of the project is “Coal Thermal Electrical Power Plant (CTEPP) 2 x 200 MWe-UGLJEVIK3.
Republika of Srpska, Bosnia & Herzegovina (BiH)

COAL THERMAL ELECTRICAL POWER PLANT 2 x 200 MWe-UGLJEVIK2 PROJECT


REPUBLIKA SRPSKA, BOSNIA & HERZEGOVINA 5
2 x 200 MWe DESIGN DESCRIPTION OF THERMAL ELECTRICAL POWER PLANT
DOC. NO.: K-059-ZR – 03 -9009-PP-REV. 2C

The temporary facilities, the Coal Mining area, and the water sources are shown in the attached
drawing K-059-ZD-1001-GA. The CTEPP Ugljevik 3 Project is located at Ugljevik Municipality,
Republika Srpska/Bosnia & Herzegovina (BiH), approximately 200 km away from Banja Luka and
102.9 km from Sarajevo. (Please refer to Attachment 2 # Project Site Plant #)

2.3. Site Layout Plan

The new Power House consists of 2 main equipments bays, please refer to the general site lay
out shown in the Attachment 3 # Power Plant Layout.

The main equipments of the Plant Unit 3 will be installed adjacent to the future Unit 2. The flue
gas facilities such as Electric Precipitator and FGD, induced draft fan, air preheater will be
located on the ground site parallel to those of the existing Unit 1. The new Chimney has been
designed for 2 lines, and it is provided with 2 inlets.

The Balance of Plant (BOP) for unit 3 will be constructed beside the existing BOP facility also,
there will air cooled condenser (ACC) type, water treating plant unit, intake cooling water pump
unit, cooling water pump, make-up water tank, waste water facility etc.

There are 2 Auxiliary Boiler at the existing facility to produce enough steam to the new main
equipment unit during the start up period, as well as for the heating up the crude pipe line
during the winter time. Crude oil for the Boiler start-up needs pipe connection to the existing
line

Make up water for cooling tower is alternatively taken from Snjeznica dam or from Janja river in
front of Ugljevik Power Plant which are having a relatively good quality of raw water. Snjeznica
dam is located around 14 km to the South-West of the Ugljevik plant. A transmission pipe line
to convey the raw water from the dam or from the river in front of Ugljevik Power Plant to the
Ugljevik3 plant (the new plant) will be required.

In the condition of emergency or limited quantity of water supply from the Snjeznica dam is
applied for CTEPP Ugljevik3, the new plant shall be provided by water supply from the Janja
river in front of the plant as the emergency raw water source. (Note: it is informed that max.
water capacity of Snjeznica dam dedicated for CTEPP Ugljevik 2 and/or 3 is about 600 m3/hour
– need to be confirmed to the Snjeznica dam authority.

COAL THERMAL ELECTRICAL POWER PLANT 2 x 200 MWe-UGLJEVIK2 PROJECT


REPUBLIKA SRPSKA, BOSNIA & HERZEGOVINA 6
2 x 200 MWe DESIGN DESCRIPTION OF THERMAL ELECTRICAL POWER PLANT
DOC. NO.: K-059-ZR – 03 -9009-PP-REV. 2C

2.4. Plant Capacity

The electrical power produced by the CTEPP at the main transformer bus shall be 2 x 200 MWe
rated output. Considering the electrical power needed for auxiliary equipment, transformer
losses etc, and the output of the generator shall be 2 x 270 MVA

2.5. Mass flow and flow sheet diagram

The main flow of material and gas are shown in Attachment 4 # Flow Sheet Diagram

This diagram shows the scope between the following packages:

1. Coal and Ash Handling

2. Boiler and Auxiliaries

3. Turbine Generator and Auxiliaries

4. Water Supply system

5. Pipe Water Supply

6. Electrical and Instrumentations

7. OLC

8. Main pipe water supply

2.6. Power Plant Main Equipments

The general characteristics of plant main equipments are as follows.

(1) Coal Handling Plant

Coal handling plant will be designed fully independent from existing plant (Unit 1). Coal
handling plant will also be designed to allow future requirement to support Unit 2
operation.

Coal handling plant is basically consisting of:

COAL THERMAL ELECTRICAL POWER PLANT 2 x 200 MWe-UGLJEVIK2 PROJECT


REPUBLIKA SRPSKA, BOSNIA & HERZEGOVINA 7
2 x 200 MWe DESIGN DESCRIPTION OF THERMAL ELECTRICAL POWER PLANT
DOC. NO.: K-059-ZR – 03 -9009-PP-REV. 2C

• Crushing plant

• Overland conveyors

• Coal Stockyard

Crushing plant will be installed close to mine area which is located at the South of existing
power plant. To follow mining sequences, crushing plant will be designed to be removable /
re-locatable.

Crushing plant will consist of dump hopper for rear dump operation. Under dump hopper,
apron feeder will be installed to extract coal from hopper and discharge into primary
crusher. From primary crusher, coal will be transported into secondary crusher using belt
conveyor BC-101. The output size of secondary crusher will be 0 – 50mm.

From secondary crusher, coal then will be transported into surge bin SB-101 using belt
conveyor BC-102. Under surge bin, belt feeder BC-103 will be installed to feed overland
conveyor BC-104. Surge bin will be equipped with truck loading chute to feed coal directly
into truck.

Coal from crushing plant will be transported into coal stockyard using 2 flight overland
conveyors which have total length approximately 4 km. Overland conveyors will be
equipped with access road for maintenance vehicles. In emergency situation, this road will
be used to transport coal from crushing plant into coal stockyard using trucks.

Coal stockyard will have two rows of coal stockpile with 245’000 tons maximum storage
capacity to serve power plant Unit 2 and Unit 3. Two (2) unit stacker machines and two (2)
unit reclaimer machines will be installed at coal stockyard. The stacker machines will be
luffing and travelling type stacker. The reclaimer machines will be drum reclaimer type
which have two rakes installed both side of the bridge. These reclaimers type will give pre-
homogenization and maximum blending effect to the reclaimed coal.

Coal from overland conveyor will be delivered into stockpile using stacking conveyor BC-
201, BC-202, BC-211 and stacker machines. Coal from stockpile will be reclaimed and
transported into power plant using two lines of conveyor system which works as parallel
system:

COAL THERMAL ELECTRICAL POWER PLANT 2 x 200 MWe-UGLJEVIK2 PROJECT


REPUBLIKA SRPSKA, BOSNIA & HERZEGOVINA 8
2 x 200 MWe DESIGN DESCRIPTION OF THERMAL ELECTRICAL POWER PLANT
DOC. NO.: K-059-ZR – 03 -9009-PP-REV. 2C

• Line 1; consist of drum reclaimer RC-301, conveyor BC-301, screener SCR-301,


crusher CR-301, belt conveyor BC-302 and BC-303.

• Line 2; consist of drum reclaimer RC-311, conveyor BC-311, screener SCR-311,


crusher CR-311, belt conveyor BC-312 and BC-313.

The plant capacity will be designed to allow power plant operation can be supplied by
single (one) line only.

Flap gate will be installed at head end of conveyor BC-302 and BC-312 so coal can be
switched into another line before going into boiler bunker.

Four emergency reclaim hoppers will be installed to provide continues supply into power
plant when drum reclaimers are not available during maintenance. Two of them will be
installed on conveyor BC-301 and another two will be installed on conveyor BC-311. The
reclaim hoppers will be designed to receive coal reclaimed using Front End Loader (FEL) or
backhoe loader.

Crushing house will be installed to receive coal from conveyor BC-301 and BC-311.
Crushing house will consist of two unit screeners (SCR-301 and SCR-311) and two unit
crushers (CR-301 and CR-311) to reduce coal size from 0-50mm into 0-8mm (TBC) as
required on boiler bunkers.

From crushing house, coal will be transported into boiler bunker at power plant building
trough 2 parallel lines of conveyor system;

• BC-302 and BC-303 (Line 1)

• BC-312 and BC-313 (Line 2)

Belt weigher will be installed on conveyor BC-302 and BC-312 to control and monitor the
flow supplied into power plant.

An online gamma ray coal scanning system will be installed on conveyor BC-302 and BC-
312 to provide a real time coal elemental analysis and active control over coal quality, with
timely information on ash, moisture, sulphur, energy content and elemental analysis.

COAL THERMAL ELECTRICAL POWER PLANT 2 x 200 MWe-UGLJEVIK2 PROJECT


REPUBLIKA SRPSKA, BOSNIA & HERZEGOVINA 9
2 x 200 MWe DESIGN DESCRIPTION OF THERMAL ELECTRICAL POWER PLANT
DOC. NO.: K-059-ZR – 03 -9009-PP-REV. 2C

To accommodate future requirement when unit 2 installed, the coal handling plant will be
designed to be upgradable.

The capacity of Coal Handling Plant is shown on the following table:

ITEM Power Plant Requirement COAL Handling Limestone Handling


Unit 3 Unit 2 Unit 3 Future Unit 3 Future
(2x200MWe) (300MWe) Upgrade Upgrade
(Unit 2 + 3) (Unit 2 + 3)
Coal Consumption (tonnes)
- Per hour 474 350
- Per day 11 376 8 400
- Per month 341 280 252 000
Limestone Consumption (tonnes)
- Per hour ( for boiler) 74 55
- Per hour (for FGD) 12 12
- Per hour (total for boiler + FGD) 86 67
- Per day 2 064 1 608
- Per month 61 920 48 240
Total Fuel Consumption (tonnes)
- Per hour 560 417
- Per day 13 440 10 008
- Per month 403 200 300 240

Coal and Limestone Handling Plant


- Required handling rate (tpd) 11 376 19 776 2 064 3 096
- Assumed Operating Hours/day 14 14 14 14
- Required Supply Rate (tph) 813 1 413 148 262
- Added by 10% margin for design capacity 894 1 554 162 289
(tph)
- Design capacity (round up, tph) 900 1 560 165 290

Note: From the above table, Limestone data is for information only. Limestone will be handled by

separated system.

(2) Boiler and auxiliaries.

The Boiler of CTEPP and its auxiliaries will be installed on the new support foundations and
steel structures. The type of the boiler will be Circulating Fluidized Bed consisting of
furnace and its burners, main and secondary air intake FD fans, cyclone, superheater,
economizer, reheater and air heater. The Boiler shall be equipped with Electrostatic-
Precipitator (EP) and Flue Gas Desulphurization (FGD).

The main characteristics of Boiler are as follows:

COAL THERMAL ELECTRICAL POWER PLANT 2 x 200 MWe-UGLJEVIK2 PROJECT


REPUBLIKA SRPSKA, BOSNIA & HERZEGOVINA 10
2 x 200 MWe DESIGN DESCRIPTION OF THERMAL ELECTRICAL POWER PLANT
DOC. NO.: K-059-ZR – 03 -9009-PP-REV. 2C

• Installation -----------------Indoor

• Type ------------------------Top support type, balanced furnace Coal fired, super


high pressure, CFB (Circulating Fluidized Bed)

• Steam generation --------2 x 875 t/h (BMCR)

• Steam condition ----------128 kg/cm2g

540oC at super heater outlet

• Feed water ---------------- 175oC

• Fuel -------------------------Coal (main fuel), Crude oil (auxiliary fuel)

(3) Steam turbine

The steam turbine will be installed on the new foundation blocks.

The main characteristics of the turbine are as follows:

• Installation -------------------------Indoor

• Type ---------------------------------Reheat, condensing, single shaft

• Rated output ----------------------2 x 230 MW

• Throttle steam --------------------875 t/h and 5400C

• Exhaust pressure ----------------- 14 KPa (a) at 60 mmHg.abs

• Speed ------------------------------3,000 rpm or others with reduction gearbox

• Number of extraction ------------Seven (7)

The turbine generator shall be able to generate 2 x 230 MW output under the conditions of
the exhaust pressure of 14 KPa (a) at 60 mmHg.abs and 3% make up (Turbine capability).

(4) Generator

COAL THERMAL ELECTRICAL POWER PLANT 2 x 200 MWe-UGLJEVIK2 PROJECT


REPUBLIKA SRPSKA, BOSNIA & HERZEGOVINA 11
2 x 200 MWe DESIGN DESCRIPTION OF THERMAL ELECTRICAL POWER PLANT
DOC. NO.: K-059-ZR – 03 -9009-PP-REV. 2C

The generator is coupled directly with the turbine and installed on the new foundation
blocks.

The main characteristics of the generator are as follows:

• Construction characteristics : Horizontal type, 2 (two) poles

• Rated capacity : 2 x 270 MVA

• Rated frequency : 50 Hz

• Synchronous speed : 3,000 rpm or others with reduction


gearbox

• Rated voltage : 18 kV

• Power factor : 0.85

• Cooling method : Air cooling system

• Excitation method : Brushless excitation system

• Short circuit ratio : 0 .6

• Insulation class : F Class B temperature rise

(5) Air Cooled Condenser (ACC) main parameters

ACC fans are typically large diameter (~9 meters), low speed (~90 rpm) axial flow fans with
moderate static pressure rise (75 to 120 Pa). The fans are normally surrounded by bell-shaped
inlet shrouds in order to minimize inlet losses.

The optimum operating condition for the fan is a uniform airflow entering normal to the inlet
plane. A cross wind reduces fan performance both by introducing a turning loss into the inlet
and by causing a non-uniform flow distribution across the inlet plane.

To remove the condensate effectively, and to reduce the plant foot print, the heat exchanger
bundles are installed in a vertical or inclined configuration. An A-frame air-cooled steam
condenser (ACSC) unit, shown in Figure 2. Consists of a series of heat exchanger bundles
arranged in an A-frame structure above an axial flow fan. Steam, supplied by a steam header,

COAL THERMAL ELECTRICAL POWER PLANT 2 x 200 MWe-UGLJEVIK2 PROJECT


REPUBLIKA SRPSKA, BOSNIA & HERZEGOVINA 12
2 x 200 MWe DESIGN DESCRIPTION OF THERMAL ELECTRICAL POWER PLANT
DOC. NO.: K-059-ZR – 03 -9009-PP-REV. 2C

flows down through the finned tubes. As heat is rejected to the ambient air, the saturated or
supersaturated steam condenses and collects in the condensate duct. Because air is used as
cooling medium, the heat rejection capacity is strongly influenced by ambient conditions such
as dry bulb temperature, wind, atmospheric stability, and other meteorological phenomena.

Figure 2. A - Shape configuration of air cooled condenser

Atmospheric and steam design conditions

Air temperature at ground level : 16 oC

Barometric pressure at ground level : 99,330 Pa

Design wind speed : 3 m/s

Side altitude : 170 m

Saturated steam supply temperature : 53 oC

Back pressure : 0.14 bar

Enthalpy : 2,474 kJ/kg

Mass flow : 135 kg/s

Internal Temperature Different (ITD) : 36 oC

COAL THERMAL ELECTRICAL POWER PLANT 2 x 200 MWe-UGLJEVIK2 PROJECT


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2 x 200 MWe DESIGN DESCRIPTION OF THERMAL ELECTRICAL POWER PLANT
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Air properties

The thermo-physical properties of air, evaluated at ambient temperature and pressure, are
given below:

Density : 1.085 kg/s

Thermal conductivity : 0.02559 W/mK

Specific heat : 1006.729 W/kgK

Molecular viscosity : 1.849 × 10-5 kg/ms

Prandtl number : 0.71133

Finned tube specifications

Wall thickness of tube : 1.5 mm

Material of fin/tube : Al/St

Heat exchanger apex angle : 2θ = 60o

Number of finned tubes tube rows :1

(6) Water supply, treatment and distribution system

Water supplies are required to provide various process waters for the following essential
main purposes:

(i) Make up water for boiler

The make-up water replaces water and steam lost from the plant water/steam circuit as a
result of leaks, drainage, boiler blowdown and any steam exported to third parties. The
make-up water for modern fossil fuel boilers has to be high-purity deionised/demineralized
water with virtually complete removal of impurities. During startup and maintenance, the
make up water is also provided for various uses such as hydrostatic testing, chemical
cleaning; displacement flushes after cleaning, and wet storage. For some combined cycle

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power plant, there may be an additional requirement for deionised water for injection into
the gas turbines to control NOX emissions.

The quantity of boiler make-up water required generally ranges from 1–3% of the
maximum continuous rated steam flow of the plant. However, make-up volumes can be as
high as 100% for some combined cycle or combined heat and power (CHP) plants which
export steam to other industrial processes.

(ii) Make up water for ACC System

The function of this ACC system is to cool and condense the steam exhausting from the
turbine to enable its return to the boiler water/steam circuit as feedwater.

The make up water is required continuously to balance the evaporation of cooling water in
the ACC system, water losses and blowdown. The make-up water requirements is about 3%
of steam quantity.

(iii) Make-Up Water for Flue Gas Desulfurization (FGD) Plant

The most widely applied FGD technology is the limestone-gypsum process. This wet FGD
system utilises an aqueous limestone slurry which is brought into contact with the flue gas
in a spray tower, typically situated at the back end of the power station immediately before
the stack. Wet FGD systems require a process water supply to produce the aqueous
reagent, replace water lost through evaporation into the flue gas stream in the absorber
tower and replace liquid lost with the gypsum product stream. Additional make-up water is
also required where a purge stream from the absorber tower is employed to control the
level of chloride and trace element impurities within the recirculating slurry, in order to
maintain the gypsum product quality. The purge stream is treated in a wastewater
treatment plant to precipitate trace elements and remove fine solid matter prior to
discharge from the site. Typical water consumption in a wet scrubber process is
approximately 0.21 lt/kWh.

(iv) Water for Auxiliary Plant Cooling Water (Motor cooling System)

This water is provided for auxiliary plant cooling water or motor cooling system.

(v) Potable/Drinking water

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The potable/drinking water will be distributed to various buildings in the power plant
including administration office, canteen, employee mess, medical clinic and laboratory
facility for drinking water, cooking, dishwashing, wash basin, toilet, bathroom and other
uses.

(vi) Water for ash & coal handling and general domestic use

The water is provided for ash handling and disposal, coal handling, air conditioner systems,
service water required for oil area and hydrogen station, cleaning systems for air heater,
electrostatic precipitator, boiler floor, turbine floor, and other uses such as green belt
sprinkling, road watering.

(vii)Water for in-service use

The water for in-service use is considered for reject water, waste water, instrument
cleaning and water required for flushing or filter backwash. Water for in-service use is
estimated about 5% to 35% depends on the water treatment unit.

(viii) Water for fire fighting

The fire fighting water supply system provides water under pressure to the fire protection
loop which supplies water to the fire hydrants, hose stations, and fixed water suppression
systems.

(ix) Water supply for new coal mine area

Water supply for new coal mine area is excluded from the water demand calculation for
power plant. The potable water source for building facility at new coal mine area will be
taking from municipal water service or from ground water. The water for cleaning and dust
suppression at new coal mine area will be taking from lake water which is located in the
coal mine concession area.

(x) Water Demand Peak Factor

Water demand that is considered for the water consumption fluctuation, unpredictable
water and water loss during treatment is assumed about 20% of the average water
demand. The peak factor of 1.2 is applied for each water demand.

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Detail calculation of water demand for CTEPP Ugljevik3 is shown in Attachment #7.1.

The main raw water for water treatment plant of CTEPP Ugljevik3 will alternatively be
taken from Snjeznica dam/lake (alternative-1). In the condition of emergency or additional
water supply required, raw water will be taken from Janja river in front of the plant
(alternative-2). Raw water from Snjeznica dam can be flown by gravity system through 14
km of transmission pipeline. Raw water from Janja river will be pumped from the existing
Janja river intake through about 1 km transmission pipeline.

Raw water from Snjeznica dam/lake and/or Janja river will be flown to the raw water pre-
treatment. The filtrate water produced from raw water pre-treatment will be stored into
raw water/clean water storage tank.

Water from the raw water/clean water storage tank will be distributed to :

(i) further treatment for boiler and ACC (Air Cooled Condenser) system make-up
water (demineralized water) using RO (Reverse Osmosis) system and mixed bed
polishing. Treated water from the demineralizer is stored into demineralized water
tank. The demineralized water tank supplies demineralized water to the
condensate storage tank for make-up water to the condenser & feed water to
deaerator and also supplies make-up water to the make-up water tank of ACC
system. The required characteristic of demineralized water is shown in Attachment
# 7.2. (need to be confirmed with the boiler and ACC manufacturer).

(ii) directly supply for make-up water for auxiliary plant cooling system (motor cooling
system) and will be delivered to the small cooling tower basin of auxiliary plant
cooling system.

(iii) Directly supply for flue gas desulfurization (FGD) plant and will be delivered to the
make-up water tank of FGD.

(iv) further treatment for potable/drinking water using ultrafiltration and UV


desinfection. The potable/drinking water will be distributed to buildings by
distribution pipe. The required characteristic of potable/drinking water is shown in
Attachment # 7.2.

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(v) directly supply for ash & coal handling use and general domestic use and will be
distributed to each building/plant by distribution pipeline.

(vi) directly supply (stand by) for fire fighting system.

The flow sheet of water supply, treatment and distribution are shown in Attachment # 7.8.

(7) Electrical Equipment and Control System

Power will be generated at 18 kV by the turbo generator and delivered to the 400 kV
substations by step up power transformer. The 400 kV substations is located near the
power plant at around 100m. Auxiliary power shall be taken as output from the generator
on normal condition, but new 115 kV substations will be installed to supply power as
back-up source.

Turbine – generator building will house the 6.3 kV distribution systems and from there to
the following seven (7) substations:

• Substation for boiler 1, to supply power for boiler area unit 3.1

• Substation for turbine and generator 1, to supply power for turbine area unit 3.1

• Substation for building/ WTP to supply power for all the building facilities and power
consumption WTP

• Substation for boiler 2, to supply power for boiler area unit 3.2

• Substation for turbine and generator 2, to supply power for turbine area unit 3.2

• Substation for coal handling and WWTP, to supply power for coal handling
equipment and power consumption of WWTP

• Substation for mining area

Main Control Center (MCC) will distribute power from turbine – generator building to the
equipment by cable tray or buried cable.

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Building facilities will be equipped with lighting, socket outlet, lighting panel, power panel
for equipment, the protection against lightning for each building shall be faraday cage
system. Each structure building will be connected to grounding system.

Communication system, paging and announcement system, closed circuit television, and
fire alarm will be installed in the building facilities.

Power supply during start up shall be taken up from Bosnia and Herzegovina (BiH)
Electroprenos, Banja Luka public Network.

The electric characteristic for the equipment shall be the following:

a) High Voltage:

Nominal System Voltage: 400 kV ± 5%.

Highest System Voltage : 420 kV.

Basic Impulse Level (BIL) :

- Power frequency withstand voltage : 630 kV

- Lightning Impulse withstand voltage : 1,425 kV

- Switching Impulse withstand voltage : 1,050 kV

b) Medium Voltage:

• Nominal Voltage : 20 kV ± 10 %

Highest Voltage: 24 kV

Basic Impulse Level (BIL):

- Lightning Impulse withstand voltage 1.2/50 μs : 125 kV

- Power Frequency withstand voltage, 50 Hz, 1 minute : 50 kV

• Nominal Voltage : 6.3 kV ± 10%

Highest Voltage: 7.2 kV

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Basic Impulse Level (BIL):

- Lightning Impulse withstand voltage 1.2/50 μs : 60 kV

- Power Frequency withstand voltage, 50 Hz, 1minute : 20 kV

c) Low Voltage:

Nominal voltage 3 phase + N + P : 380 V ± 10%

Nominal voltage 1 phase + N + P : 220 V ± 10%

Grounding System : TN-S

Frequency : 50 Hz ± 1 Hz.

Short Circuit Level on extra high voltage level : 40 KA.

(8) Instrumentation

A complete system of Instrument and Control system shall be furnished as follows but not
limited to:

• DCS

A Microprocessor based Distributed Control System (DCS) shall be on integral part of the
control system to perform the centralized modulating and discrete control function, display
and plant monitoring functions. Functionally, this system shall provide for the start-up,
normal operation, emergency operation and shutdown, automatic and manual operation
including alarming.

• Field Control Devices

All transducer and relaying for protection, monitoring and measurement system.

• DCS

The Contractor shall wire all signals required for DCS to the I/O unit (input/output unit)
cabinet to be provided by the Contractor and to be installed at the substation building.
All required transducer, cabling, routing and other accessories shall be provided.

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• Building Facilities

All equipment installed in building shall be furnished with a proper instrument and control
system such as HVAC, communication, water service, etc.

• Telecommunication

Additional telecommunication shall be connected to the existing system. Any additional


equipment to make functioning of the additional telecommunication system shall be
provided.

3. CONDITION OF ENVIRONMENTAL PROTECTION

3.1 Heat balance Analysis

The purpose of heat balance analysis of Coal Thermal Electrical Power Plant (CTEPP) is to define
the thermodynamics properties (such as pressure, temperature, enthalpy and mass flow) in the
water and steam cycle in order to calculate the Heat rate of the cycle, Coal requirement, Air
and Flue gas quantity, Cooling water requirement as well as the parameter of main equipments
such as Boiler feed and condensate water pump, Forced draft fan, Feed water heater
parameter, etc.

Heat Balance Diagrams are shown in the Attachment 5 # Heat Balance Diagram for Sub critical
CTEPP 2 x 200 MWe

The heat balance analysis is done using software and the requirement of parameter input such
as the turbine generator output, coal characteristics, air and water ambient temperature, boiler
and turbine efficiency, are as follows:

1) Coal Characteristic

The coal are taken from 3 locations namely DELICI GRAB#2. BOGOTOVO SELO and DELICI
GRAB #1, the average coal characteristic are as follows:

- Total Moisture : 33.35 %

- Ash : 25.00 %

- Hydrogen : 2.20 %

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- Free Carbon : 25.37 %

- Nitrogen : 0.60 %

- Oxygen : 7.20 %

- Total Sulphur : 4.80 %

- High Calorie Value : 11.354 kJ/kg equivalent to 2.716 Kcal/kg

- Low Calorie Value : 9.614 kJ/kg equivalent to 2.300 kcal/kg

- Coal SG : 1.37 t/m3

Other input parameters are as follows:

- Turbine generator output : 2 x 230 MW or 2 x 200 MWe

- Boiler efficiency : 85%

- Ambient air temperature : - 10 to 25 º C

- Make up water temperature : 5 to 15 º C

The result of calculation for heat balance parameters will be shown on the Heat Balance
Diagram in the Attachment 5 # Heat Balance Diagram for Sub - critical CTEPP 2 x 200 MWe #.
Summary for 100% power output is as follows:

- Steam output from boiler : 2 x 875 ton/hr

at super high pressure steam condition of predetermined pressure 128 bar


and temp 540oC

- At discharge pressure to HP turbine : 128 bar

- Condenser heat removal : 310.9 kJ/s

- Gross Turbine Heat Rate (generator output 2 x 230 MW) : 2033 kcal/kWh =
8498 kJ/kWh

- GPHR: 2392 kcal/kwh = 9998 kJ/kWh (at boiler efficiency 85%)

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- Coal consumption (LHV 9614 kJ/kg) : 243 ton/hr

2) Combustion Temperature Calculation :

Basic chemical equation for combustion reaction of coal (characteristic as above) with
air is as follows:

(27.2/12)C + (2.2/2) H2 + (4.8/32)S + (7.2/32)O2 + aO2 + 3.76aN2 → bCO2 + dCO + eSO2 +


fO2 + gN2 + hH2O

To calculate the above equation Fire cad software shall be used.

From coal combustion calculation using Fire cad software with the above coal
characteristics the parameters of Flue gas are as follows:

- Firing Efficiency : 74.70%

- Flue gas composition by volume :

- SO2 = 0.803%

- O2 = 3.453%

- N2 = 66.37%

- CO2 = 11.31%

- H2O = 18.01%

- Total (wet) flue gas unit weight : 5,312kg/kg coal, consists of :

SO2 : 0.795% x 5,312kg = 0.042 kg/kg coal

CO2 : 12.01% x 5,312kg = 0.637 kg/kg coal

O2 : 2.907% x 5,312kg = 0.154 kg/kg coal

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N2 : 66.84% x 5,312kg = 3.550 kg/kg coal

H2O : 17.43 % x 5,312kg = 0.925 kg/kg coal

Specific heat of gases (Cp) in kJ/kgK (=kJ/kgC), data taken from”The Engineering Toolbox”
(www.EngineeringToolBox.com) are as follows:

- SO2 : Cp = 0.64 kJ/kgC

- CO2 : Cp = 0.844 kJ/kgC

- O2 : Cp = 0.919 kJ/kgC

- N2 : Cp = 1.04 kJ/kgC

- H2O : Cp = 1.97 kJ/kgC (steam vapor at 14.7 psia)

- Air : Cp = 1.01 kJ/kgC

- CaCO3 : Cp = 0.753 kJ/kgC

Additional excess air of approx. 25% will be required for better combustion, minimizing
mass of ash, minimizing mass of CaCO3 (15.5%/kg coal, Cp =0.753kJ/kgC). The mass of excess
air is required to convert CaCO3 to CaO in order to absorb SO2.

Excess air required : 0.25 x 5,312 = 1.328 kg/kg coal

CaCO3 required : 15.5% of coal =0.155 kg/kg coal (see Limestone calculation)

Combustion temperature calculation:

Total heat of combustion = sum (gas unit weight x Cp) =

0.042x0.64+0.673x0.844+0.154x0.919+3.55x1.04+0.925x1.97

+1.328x1.01+0.155x0.753 = 7.721 kJ/kgcoalC

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Firing efficiency: 74.7 %, coal net heat will be: 0.747 x LHV = 7,181 kJ/kg

Combustion temperature: coal net heat/flue gas heat: 7,181/7.721 = 930.06 oC

Since Air temperature enters the furnace: 25 oC

The Furnace Temperature will be: 930.06 + 25 = 955.06 oC

3) Flue Gas Emission Consideration

Calculation of SOx

From calculation using Fire cad software:

- concentration of SO2 : 0.83%

- wet flue gas unit weight : 5,312 kg/kg coal

- dry flue gas unit weight : 4,705 kg/kg coal

- Flue gas density (refer to tool box engineering : 1.3 Kg/m3

- dry flue gas unit volume : 3,619 m3/kg coal

- SO2 unit volume : 0.30 m3/kg coal

- Wet flue gas unit volume : 4,086 m3/kg coal

- Concentration of SO2 : 0.007 M3SO2/m3 wet flue gas

- Specific Gravity of SO2 at Normal Condition (Refer to Tool Box Engineering) :


2.26 kg/m3

- Concentration of SO2 : 16,102.51 mg/Nm3, used CFB boiler remaining SO2


is 1,610.25 mg/Nm3

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- Limit of SOx based on Environmental Euro Regulation : 200 mg/Nm3

- Effectiveness reaction of CaCO3 to absorb SO2 : 95%

- SO2 Emission : 80.51 mg/Nm3

- Required FGD able to absorb SO2 emission (minimum) : 88.55 mg/Nm3

- Concentration of SO2 : 0.030/4,086 = 0.00734 m3 of SO2/m3 of wet flue gas

- Specific gravity of SO2 : 2.26 kg/m3, at normal condition (ref. Engineering Toolbox),
the concentration of SO2 = with Flue Gas Desulphurization (FGD)

- SO2 Emission 88.55 mg/Nm3 less than 200 mg/Nm3 (limit of SOx based on
Environmental Regulation of European Standard)

To reduce SOx in flue gas there are 2 type boiler options:

- Pulverized Coal (PC) Boiler completed with Flue Gas Desulphurization (FGD)

- Circulating Fluidized Bed (CFB) Boiler with Flue Gas Desulphurization (FGD)

The operation of FGD will need plenty of water which is very limited available in the Project
site. The CFB Boiler needs bed material such as limestone which is sufficiently available in
the Project site with the following quality:

CaCo3 = 96.45

CO2 = 42.89

SiO2 = 0.22

Fe2O3 = 0.22

CaO = 54.39

MgO = 0.27

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S = 0.0

K2O = 0.14

Na2O = 0.39

The quantity of limestone required is calculated as follows:

Coal with sulfur (S) content 4.8 %.

For each one ton of Coal:

S = (4.8/100) x 1000 = 48 kg = 1.50 kgmol

SO2 = S = 1.50 kgmol

SO3 = (2/2) x 1.50 = 1.50 kgmol

CaCO3 = (1/1) x 1.50 = 1.50 kgmol = 150 kg

Limestone = (100/96.45) x 150 = 155.5 kg

Limestone per ton coal : (155.5/1000) x 100% = 15.55 %

Limestone consumption = 15.55% x 243 ton/hr = 37.79 ton/hr

The expected SO2 concentration in flue gas out of CFB boiler depends on the
effectiveness of reaction of CaCO3 to absorb SO2. With efficiency of reaction 90%,
the expected SO2 will be: 10% x 16,102.51 mg/Nm3 = 1,610.25 mg/Nm3 more than
200 mg/Nm3, FGD is required

In the Fire cad software calculations, the concentration of NO2 and Particulate matter
(PM) do not appear, therefore approximate calculation shall be done as follows:

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Calculation of Nox

- N2 in coal : 0.60 %

- Coal consumption at 100% load : 236t/h = 65,605.92g/s

- N2 in coal burnt : 0.60%x91667 = 393.64 g/s

- Flue gas flow rate at 100 % load (refer to heat balance Chimney) : 586 kg/s =
472.1 m3/s.

-
The concentration of NO2 : 393.64/586 = 0.671gr/m3 = 671 mg/Nm3 almost
same with 650 mg/Nm3 (limit of Nox based on Environmental Regulation of
Government of Republic of Spsrka

- Limit of Nox based on Environmental Euro Regulation : 200mg/Nm3

- Recommendation: Install de Nox system (Ammonia Water Injection or SNCR)


with efficiency 90% to reduce NO2: 673.25 mg/Nm3 become 67.33 mg/Nm3
less than 200 mg/Nm3 to meet the European Standard.

Calculation of Particulate Matter

- Ash in coal : 25%

- Coal consumption at 100% load : 65,605.92 g/s = 236 t/h

- Ash as particulate matter (PM) : 25%x65,605.92 = 16,401.48 g/s

- Fly ash assumption : 20%

- Fly ash volume : 3,280.30 gr/s

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- Bottom Ash Volume : 13.121,18 gr/s

- Flue Gas Flow rate at 100% Load (Refer to Heat Balance-Chimney) : 450.77
m3/s

- Concentration of Particulate Matter (PM) : 7.28 gr/m3 = 7,277.11 mg/Nm3

- Limit of PM based on Environmental Euro Regulation : 30 mg/Nm3

Recommendation:

- To reduce PM, EP with 95% high absorbing efficiency will be installed

- PM (Particulate Matter) after EP installed : 0.05 x 7, 277.11 = 363.86 mg/Nm3

- To reduce PM <30 mg/Nm3, FFB with 93% high absorbing efficiency will be
installed : 93%

- PM emission after EP+BF installed : 25.47 mg/Nm3

From the above calculation, the flue gas emission is summarized as follows:

PARAMETER EMISSION (mg/Nm3) EMISSION LIMIT (mg/Nm3)

SO2 88.55 200

(CFB Boiler with efficiency of


reaction CaCO3 to absorb SO2
of 90% and FGD with 95%
efficiency shall be installed)

NOx 67.33 200

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(deNOx system required and


need ammonia water
injection)

Particulate Matter 21.83 Max. 30

(Electrostatic Precipitator
with efficiency of 95% and FFB
93% efficiency shall be
installed)

4) Chimney

The new chimney will be constructed for new unit 3 coal thermal electrical power plant

To calculate the ambient concentration on the ground, The Gaussian dispersion modeling
shall be applied and the Gaussian Plume Model software is available for that calculation as
well as to optimize the height of Chimney. For detailed calculation please refer to the
Environment Study.

5) Air Cooled Condenser

The limitation of water resources surrounding the plant is one of the considerations to used
dry cooling system. From the technical point of view, dry cooling system is used because the
removal of heat from the steam cycle is accomplished through sensible heat transfer
(convection and radiation) rather than through latent heat transfer (evaporation) that is
characteristic of wet cooling systems. By relying on sensible heat transfer, dry cooling systems
eliminate the need for a continuous supply of cooling water to the condenser, thus reducing
many of the environmental concerns associated with once through or wet cooling systems—
such as adverse impact on aquatic ecosystems, consumptive use of water resources, and
plume or drift emissions.

The other reason as follows:

• Environmental regulations regarding water saving

• Environmental regulations, limiting the temperature, increase in rivers

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• European regulations favoring equipment without a plume discharge

• Flexibility in the selection of the power plant site

• Life expectancy exceeding power plant life with reduced maintenance, no use of
water treatment chemicals and no need for fire protection system.

3.1. Raw Water System

The main raw water for water treatment plant of CTEPP Ugljevik3 will alternatively be taken
from Snjeznica dam/lake (alternative-1). In the condition of emergency or additional water
supply required, raw water will be taken from Janja river in front of the plant (alternative-2).

3.3.1 Snjeznica Dam/Lake

a Basic Info about Snjeznica Dam/Lake:


- Snjeznica dam/lake are located on the northeastern part of Bosnia and Herzegovina, in
the entity of Federation of BiH, Canton of Tuzla, Teočak Municipality. They are situated
in the area of northeastern downhill of mountain Majevica on the river Rastošnica,
around 1 km upstream from its estuary to river Janja. A dam is located approximately
950 m up stream from the mouth of the Rastosnica into the Janja River (see Plant Layout
in Attachment #7.3).
- Referring to ‘Google Earth’(see at Attachment #7.4), the Snjeznica dam is located
approximately 14 km uphill from the Ugljevik power plant with elevation level
differences about (+)93 to 107 m (Elev. Ugljevik Power Plant area = 164 m to 178 m;
Elev. Ground level at Snjeznica dam outlet & power house area =271 m).
- The “Snježnica” dam was constructed on the river Rastošnica. Rastošnica is made of
several small springs on the northern slopes of mountain Majevica. The general direction
of the flow is south north, with the tendency of local deviations towards north-west. The
catchment area is 42 km2, the annual average inflow (the medium discharge to the
profiles of the dam) is 456 l/s = 1641.6 m3/hour, and the minimum is 20 l/s.
- The dam is an earth-fill one having a height of 58 m and a crest length of 350 m. Surface
of the lake is approximately 1.77 km2, length of the lake is approximately 4 km,
maximum depth of the lake is 51.45 m and maximum height of decrease of the lake

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through the middle outlet is 23.5 m. The maximum backwater level is 298.50 m a.s.l.,
and the normal operating level is at 292.05 m a.s.l.
- Snjeznica dam was built as a rock-fill dam that formed accumulation pool of total
volume of 20.625x106 m3, where the corresponding useful one (active volume) is
18.264 x 106 m3 and the volume of ‘dead storage’ is 2.361x106 m3.
- Upon entering the intake structure of the midle-based outlet, the water is conveyed by a
steel penstock with a diameter 1000 mm and a length of 140 m (maximum discharged is
11.5 m3/s) and equipped with a fixed-cone valve at the end which is used for discharge
of regulated quantities to the open channel for the purpose of water supply to the
Ugljevik thermal power plant (average flow = 0.4 - 0.6 m3/s). A steel penstock having
diameter of 700 mm and a length of 100 m (installed discharged = 1 m3/s) is connected
onto this 1000 mm steel penstock and the water is led down to the power house
incorporating one turbo-generating set (total capacity = 500 KW). A steel pipe having
diameter of 150 mm (maximum flow = 0.02 m3/s) is connected onto the steel penstock
of 700 mm for water supply to the community. Water from the outlet of dam’s overflow
and hydroturbine and also water from the outfall of open channel for the purpose of
power plant ugljevik1 are discharged into an open channel and flows to Janja river.
- Hydro accumulation and dam Snjeznica were constructed to meet the needs for water
supply for Thermal Power Plant Ugljevik. The purpose of constructed accumulation was
to cover the water deficit that appears in the natural regime of river Janja and the water
is taken directly from the accumulation for the needs of Thermal Power Plant. The
construction of hydro accumulation Snježnica was planned in order to provide 5-6
million m3 of water for the needs of Thermal Power Plant Ugljevik. Water intake from
accumulation for the needs of Thermal Power Plant Ugljevik is provided through the
medium discharge of reinforced concrete construction within which the following parts
of constructions and equipment are included: Entering construction of tower-like type
equipped with bars and auxiliary gate; Concrete gallery of the gate with main regulating
and auxiliary gate; Exiting construction within which is also regulating dispersing gate.
- A Small Hydro Power Plant (SHPP) “Snjeznica” was constructed at the point of discharge
of water from the accumulation. The supply of water from the accumulation to the
facility of SHPP “Snježnica” is done through the existing entrance building of medium
discharge of existing pipeline of medium discharge and new part of pipeline. The SHPP

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“Snježnica” that utilizes the water from the medium discharge was constructed for the
purpose of better utilization of complete available hydro energy potential, together with
the fact that the water from accumulation is needed to cover the water deficit that
appears in the regular water supply for Ugljevik Power Plant.
- In order to provide a secured water supply for the Ugljevik Power Plant, which will not
be jeopardized not even in the case that the water can not be discharged through the
turbine due to malfunction or any other reason, the connection of pipeline to SHPP was
made to the existing pipeline of medium discharge, between the auxiliary gate and
regulating dispersing gate. When the SHPP is operating, the regulating dispersing gate is
closed and its role is performed by turbine. In the case of malfunction on SHPP, the pre-
turbine gate closes; therefore the water cannot be discharged through the turbine. The
regulation of discharge is taken over again by the regulating dispersing gate in such case.
- Hydro accumulation and dam Snjeznica are within the distributing part of company
Branch office “Elektrodistribucija” Tuzla, which is within the Public Company
“Elektroprivreda” BIH, with head offices in Sarajevo. The Public Company has been
organized as Joint Stock Company in which the major shareholder is the Government of
FBiH with about 90% of share capital. Besides the activity of distribution,
Elektrodistribucija Tuzla executes works of electric power generation in Small Hydro
Power Plant Snjeznica and Small Hydro Power Plant Modrac, and management of hydro
accumulation and dam Snjeznica.

b. Water Quality of Snjeznica Dam/Lake:


Reffering to the data of water quality from Snjeznika lake obtaining from Prof Dr Jovan
Đuković (the Faculty of Technology Zvornik, University of East Sarajevo, Republic of Srpska,
14th January 2011) the water quality of Snjeznika Lake analised in year 1991, 1999 and 2009
is shown in the following table (No additional water analysis data for year of 2010-2011
gathered during site visit on September 2011).

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Table: Quality of raw water from “Snježnica” lake

Parameter Unit 1991 1999 year. 2009 year.


year (average analysis) (one analysis)
Year From Sample from Sample from Average
average channel of acumulation acumulation effluent
acumulation from
Snježnica acumulation
0
Total hardness dH 10.36 10.2 7.80 7.80 9.80
0
Carbonate dH 8.40 8.96 6.72 6.72 9.24
hardness
0
Ca- hardness dH 7.12 7.80 5.70 5.30 7.50
0
Mg-hardness dH 3.24 2.40 2.10 2.50 2.30
0
Noncarbonate Dh 1.96 1.24 1.08 1.08 0.56
hardness
p-alkalinity mmol/l 0.16 0.00 0.1 0.00 0.00
m-alkalinity mmol/l 3.00 3.20 2.40 2.40 3.30
pH-value - 8.22 8.10 8.50 7.49 6.95
SiO2 mg/l 1.13 2.70 0.80 0.42 2.38
Chloride mg/l 5.83 3.80 3.80 7.70 7.30
Sulphate mg/l 26.63 26.00 25.50 30.00 29.80
Phosphate mg/l - - - - -
Total iron mg/l 0.07 0.05 0.03 0.01 0.012
(Cu+2) mg/l - - - - -
Na mg/l 6.87 6.00 6.50 12.00 12.00
KMnO4 mg/l 14.80 7.30 12.00 9.80 10.74
total mg/l 3.45 2.00 7.50 4.20 9.50
suspended
solids
Evaporation mg/l 172.47 114 114 138 162
remain
Conductivity µS/cm 296 350 280 286 293

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0
Temperature C - 20 20 16 8

3.3.2 Janja River

a. Basic Info about Janja River:


- Janja river flows along North Bosnia through Ugljevik and join to Drina river at Janja.
At the mouth of the Rastosnica river into the Janja river around Ugljevik area, water
from the open channel of Snjeznica dam for the purpose of power plant Ugljevik1 is
flown to Janja river and goes through in front of the power plant ugljevik area.
- No detail information obtained regarding the flow/debit of Janja river. A simple
method for debit/flow measurement had been done at Janja river in front of power
plant Ugljevik area during site survey on 15 September 2011, with the condition that
at Snjeznica dam the water gate of the open channel for the purpose of power plant
Ugljevik1 was closed and only 1 generator hydroturbine was operated (please refer
to the ‘Site Survey Study Report, CTEPP Ugljevik3, September 2011’). Debit/flow of
Janja river calculated based on this measurement is about 0.278 m3/second = 1002
m3/hour.
- Janja river intake is located in front of the power plant area (as shown in
Attachment # 7.5). There is a small lake/dam with the hydraulic gate at nearest
down hill of the river complete with intake gate as well as the trash rack in front of
Intake water pump. CTEPP Ugljevik1 takes the raw water from Janja river for about
900 to 1000 m3/hr to supply their water requirement for the power plant.
- At the Intake Pump building there are 3 unit water intake pumps (2 units operated
and 1 unit stand by) to deliver the raw water from the Janja river to the Water
Treatment Plant CTEPP Ugljevik1, and 2 unit of fire fighting pumps which is one
driven by electric motor and the other by diesel engine (for the emergency black out
of plant).
- Referring to ‘Google Earth’ (see in Attachment #7.5), the existing intake of Janja
river is located approximately 1 km downhill from the CTEPP Ugljevik3 area with
elevation level differences is about (-)14 m (Elev. CTEPP Ugljevik3 = 178 m; Elev.
existing intake of Janja river = 164 m).

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b. Water Quality of Janja River:


Referring to (i) “Hot Spot Project Bosnia and Herzegovina, Environmental Monitoring in Tuzla
and Ugljevik, Environmental Monitoring and Field Surveillance Training, Becici, Montenegro,
6-7.05.2009 : The quality of water in the rivers Janja measured in the period from 2003-
2007”; (ii) “Site Survey Report CTEPP 300 MWe Ugljevik2-R1B : Annual Analysis of Raw
Water from Janja River” year 2009; (iii) Annual Analysis of Raw Water from Janja river year
2010, obtaining from Laboratory Division of CTEPP Ugljevik1, the water quality of Janja river
is shown in the following table.

Table Water Quality of Janja River

Component Unit Janja bridge Janja down from the waste

o
Total hardness dH 14.62 18.05
o
Carbonate hardness dH 13.1 12.96
o
Ca-hardness dH 9.6 11.51
o
Mg-hardness dH 5.09 6.55
o
Non-carbonate hardness dH 1.57 5.16
p-alkalinity mmol/l 0,00 0,00
m-alkalinity mmol/l 4.65 4.65
pH-value - 8.02 8.09
SiO2 mg/l 5.23 5.58
Chlorides mg/l 7.83 14.57
Sulphates mg/l 53.47 176.53
Iron (total) mg/l 0.052 0.084
Sodium mg/l 18.2 37.43
KMnO4 mg/l 13.64 15.8
Suspended material mg/l 42.47 52.66
Evaporation residue mg/l 287.16 466.47
Conductivity μS/cm 378.79 600.28
Temperature 0C 12.34 12.77
HPK mg/l 29.92 29.65
Source: Env. Monitoring & Field Surveillance Training, Becici, Montenegro, 6-7.05.2009.

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Table: Annual Analysis of Raw Water from Janja River, 2009

No Parameter Unit Lake Middle of Water Main


Surface the Lake Intake Collector
1 Ph - 7.49 6.95 7.72
2 Total Hardness °dH 7.8 9.8 18.7
Kalium Hardness °dH 6.72 9.24 16.1
Calcium Hardness °dH 5.3 7.5 11.1
Magnesium Hardness °dH
Sodium Hardness
3 p-Alkalinity mMol/L 0.00 0.00 0.00
m-Alkalinity mMol/L 2.4 3.3 5.75
4 SiO2 Mg/L 0.49 2.38 9.66
5 Cl- Mg/L 7.70 7.30 15.50
6 SO4 Mg/L 30.0 29.8 98.8
7 Chloride Mg/L 23.57 26.84 176.19 22.23
8 KMnO4 Mg/L 143.26 13.65 67.72 26.03
9 Evaporation Residue Mg/L 1476.82 355.18 1313.92 1332.92
10 Suspended Solid Mg/L 1228.96 45.92 766.41 105.77
11 COD Mg/L 114.01 21.03 53.70 33.59
12 Temperature °C 26.01 22.37 19.89 13.16
Source: Site Survey Report CTEPP 300 MWe Ugljevik2-R1B

ANNUAL REPORT OF THE WATER ANALYSIS FOR 2010 (averagee)

Component Unit Suction *Bridge over **Janja downwards from the


station Janja WW discharge
0
Total hardness dH 14,53 14,42 16,86
0
Carbonate hardness dH 12,95 12,89 12,80
0
Ca- hardness dH 9,85 9,86 11,05
0
Mg-hardness dH 4,68 4,56 5,81
0
Non-carbonate dH 1,58 1,53 4,06
hardness
p-alkalinity mmol/l 0,00 0,00 0,00

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m-alkalinity mmol/l 4,63 4,60 4,57


pH-value - 7,97 7,99 8,01
SiO2 mg/l 6,08 5,92 6,73
Chlorides mg/l 7,05 7,38 9,01
Sulfates mg/l 51,93 53,70 138,20
Phosphates mg/l - - -
Sodium mg/l 25,00 25 46
+2
Copper (Cu ) mg/l - - -
Iron (total) mg/l 0,083 0,083 0,126
Organic mg/l 16,05 12,99 21,23
matter(KMnO4)
Suspended matter mg/l 56,20 47,7 131,8
Evaporation residue mg/l 295 306 433
Conductivity µS/cm 471 461 620
0
Temperature C 12 12 12

Chemical oxygen mg/l - 28,06 28,3


demand
*Near the Thermal Power Station
** Some 500 meters from the last discharge

3.4 Waste Management System

3.4.1 Waste Water Collection and Treatment

Waste water effluents connected to thermal power plant is categorised as follows:

• Metal & chemical cleaning waste: it is generated from air mixer metal cleaning waste,
boiler cleaning waste, boiler oily, boiler blow down flash tank waste, boiler sludge
waste, turbine building waste, waste water from Flue Gas Desulfurizatio (FGD) plant,
cooling tower blow down waste, floor drains of water treatment plant, water
storage/drain tank of ash valley run off, water storage/drain tank of coal run off

• Chemicals waste: origin of chemicals waste are from condensate polishing regeneration
waste, demineraliser regeneration waste

• Sanitary waste: the waste water generated from water closet, toilet and kitchen

Waste water quantity generated from each waste origin of CTEPP Ugljevik3 is shown in
Attachment #7.6.

There are three (3) wastewater treatment lines for WWTP CTEPP Ugljevik3 :

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- Line-1: wastewater from mixed bed (ion exchange) regeneration waste, will be collected
in sump pit-1 then will be pumped to neutralization tank for neutralisation by acid/base
solution dosing. This neutralised water then goes to settling pond for sedimentation.
- Line-2: wastewater from air mixer metal cleaning waste, boiler cleaning waste, boiler
oily, boiler blow down and turbine building floor drains will be collected in sump pit-2
then will be pumped to oil separator where oil will be separated for disposal or recovery
and the water goes to equalisation tank. Waste water from ash valley run off water
storage pond, coal run off water storage pond, ACC and small cooling tower blow down,
FGD plant blow down, filter & membrane backwash will be collected in sump pit-3 and
will be pumped to equalization tank. Waste water from equalization tank goes to
flocculator for flocculation by adding coagulant and then clarified to primary
sedimentation tank. Water from primary sedimentation tank flows to aeration tank for
air oxidation with lime dosing in prior and then flows to settling pond for precipitation.
- Line-3: wastewater from sanitary waste will be collected in sump pit-4 and then will be
pumped to module/package of sanitary waste treatment. Water from sanitary waste
treatment module/package will be flown to settling pond as the polishing pond for
sanitary waste treatment.

The treated water effluent from settling pond will be reused for water to be added for handling
of bottom ash and fly ash discharged from boiler outlet that after mixing and moistening will be
transported to the disposal area. The remains treated water effluent from settling pond (if any)
will be injected acid/base (if required) for pH adjustment before discharged to the river.
Treated water from wastewater treatment plant (settling pond) is anticipated to meet effluent
standards defined in Republika Srpska regulation (“Regulation on wastewater discharge into
surface waters (Official gazette of RS No 42 dated 31.08.2001) - See Attachment # 7.7.

Sludge produced from sedimentation tank will be treated in sludge thickener and sludge
dewatering, and the sludge cake produced will be disposed to the landfill at the mining area.

The flow sheet of waste water treatment plant is shown in Attachment # 7.8.

3.4.2 Solid Waste Treatment / Incinerator

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The module/package of incinerator will be used to burn all the solid waste produced from
power plant and buildings area; oil separated from waste water treatment plant and used oil
wasted from power plant.

4. METEOROLOGICAL CONDITION

Meteorological element reviewed here are air temperature, win speed and its direction,
humidity, elevation snow, amount rainfall and rain intensity. Meteorological data for 12 years
(1997-2009) collected from the Meteorological of Station Bijeljina.

1. Graphic representation of Temperature at the Station Bijeljina.

2. Graphic representation of Temperature change during the Year in Bijeljina Station for period
1997 – 2009.

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3. Graphic representation of the average montly rainfall at the Station Bijeljina.

4. Graphic representation of the annual change in average monthly precipitation at the station
Bijeljina for the period 1997-2009.

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5. Graphical display of relative humidity at Station Bijeljina.

6. Graphic display of maximum depth of snow cover on the station Bijeljina.

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7. Graphic representatiion of changes in wind at the Station Bjeljina.

For the design calculation purposes the following data are used:

a. Ambient air temperature maximum 25 dg oC

b. Relative humidity 70 %

5. EUROPEAN REGULATION

The development will bring various impacts to surrounding environment. This impact will be
divided into two categories, that is, positive and negative impact.

The positive impact are more efficient utilization of natural resource and the improvement in the
living condition of the Republika Srpska, Bosnia & Herzegovina people resulting from economic
growth. The negative impact is changes of environmental conditions.

It is important to maximize the positive impact as much as possible, and to minimize the
negative impact.

Regarding these aspects, the following European standard will be followed and relevant
appropriate installation will be built for the Ugljevik 3 project.

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Standards which are legally defined in European standard:

According to the Ordinance on emission limits for the plants using solid fuel, the permitted
emission from new coal thermoelectric power plants:

Parameter Thermal power (MWt) Emission limit (mg/m3)

SO2 50-300 2000-400 (linear decrease)

>300 400

Nox 10-50 350

>50 650

Čvrste čestice 50-500 100

>500 50

CO 1-50 150

>50 No limitations

The process of harmonizing environmental laws and subordinate regulations with European
legislation is dynamic and long lasting. Harmonization is performed together with the Delegation
of the European Commission through the Inter-entity body (Federation of Bosnia and
Herzegovina-Republika of Srpska), therefore it is necessary to comply with European standards.

A) Standards of Republika Srpska for effluents:

Effluent standards are defined in Republika Srpska regulation: “Regulation on


wastewater discharge into surface waters (Official gazette of RS No 42 dated
31.08.2001). Wastewater quality parameters and corresponding limit values, according
to the regulation, are given in the following table.

Table: Limit values for priority toxic and harmful substances in industrial effluents

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LIMIT
PARAMETER UNIT
VALUE

1. General chemical and physical-chemical parameters

A. General parameters

o
Temperature C 30

pH 6,5-9,0

settling matters, after 0.5h of settling ml/l 0,5

total suspended solids gr/m3 35

B. Oxygen parameters

BOD5 grO2/m3 25

COD – dichromate grO2/m3 125

C. Nutrients

Ammonia nitrogen gr/m3N 10

Nitrite nitrogen gr/m3N 1

Nitrate nitrogen gr/m3N 10

Total N gr/m3N 15

Total P gr/m3P 3

2. Specific pollutants

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LIMIT
PARAMETER UNIT
VALUE

D. Organic toxic substances

D1. Priority substances, Counc. Directive, 86/280/EEC

carbon tetra chloride mgr/m3 3000

DDT mgr/m3 400

Pentachlorophenol mgr/m3 2000

Aldrine mgr/m3 10

Dieldrine mgr/m3 10

Endrine mgr/m3 10

Izodrine mgr/m3 10

Hexachlorobenzene mgr/m3 2000

Hexachlorobutadiene mgr/m3 3000

Chloroform mgr/m3 1000

1,2-dihloretan mgr/m3 200

Trichloroethylene mgr/m3 200

Tetrachloroethylene mgr/m3 200

Hexachlorocikloxexane mgr/m3 4000

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LIMIT
PARAMETER UNIT
VALUE

Trichlorobenzene mgr/m3 100

PAH mgr/m3 200

PCBs mgr/m3 20

D2. Other toxic organic substances

phenol index mgr/m3 100

Benzene mgr/m3 150

Toluene mgr/m3 150

Xyilene mgr/m3 70

Formaldehide mgr/m3 80

mineral oil mgr/m3 500

Detergents mgr/m3 1000

E. Inorganic toxic substances

E1. Metals (total content)

Ag mgr/m3 50

Al mgr/m3 1000

As mgr/m3 100

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LIMIT
PARAMETER UNIT
VALUE

Cd* mgr/m3 10

Co mgr/m3 500

total Cr mgr/m3 100

six valent Cr mgr/m3 100

Cu mgr/m3 300

Fe mgr/m3 2000

Hg* mgr/m3 1

Mn mgr/m3 500

Nі* mgr/m3 10

Pb mgr/m3 10

Se mgr/m3 50

Sb mgr/m3 100

Sn mgr/m3 500

Zn mgr/m3 1000

E2. Other inorganic substances

Fluoride gr/m3 2

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LIMIT
PARAMETER UNIT
VALUE

Cyanide gr/m3 0,1

Sulfide gr/m3 0

Sulfate gr/m3 200

Chloride gr/m3 250

Sulfite gr/m3 1

3. Toxicity

toxicological test Daphnia magna Straus, % of wastewater in


> 50%
48hEC50 solution

COAL THERMAL ELECTRICAL POWER PLANT 2 x 200 MWe-UGLJEVIK2 PROJECT


REPUBLIKA SRPSKA, BOSNIA & HERZEGOVINA 49
2 x 200 MWe DESIGN DESCRIPTION OF THERMAL ELECTRICAL POWER PLANT
DOC. NO.: K-059-ZR – 03 -9009-PP-REV. 2C

B) European standards for emission limit values for Dust, NOx and SO2 for Large Combustion
Plant (LCP) Directive 2001/80/EC (2):

COAL THERMAL ELECTRICAL POWER PLANT 2 x 200 MWe-UGLJEVIK2 PROJECT


REPUBLIKA SRPSKA, BOSNIA & HERZEGOVINA 50
2 x 200 MWe DESIGN DESCRIPTION OF THERMAL ELECTRICAL POWER PLANT
DOC. NO.: K-059-ZR – 03 -9009-PP-REV. 2C

COAL THERMAL ELECTRICAL POWER PLANT 2 x 200 MWe-UGLJEVIK2 PROJECT


REPUBLIKA SRPSKA, BOSNIA & HERZEGOVINA 51
2 x 200 MWe DESIGN DESCRIPTION OF THERMAL ELECTRICAL POWER PLANT
DOC. NO.: K-059-ZR – 03 -9009-PP-REV. 2C

6. CONSTRUCTION SCHEDULE

According to Construction Schedule for the project Unit 3 will be be completed mid of 2014
as shown the Attachment 9 # Schedule of the Project #

COAL THERMAL ELECTRICAL POWER PLANT 2 x 200 MWe-UGLJEVIK2 PROJECT


REPUBLIKA SRPSKA, BOSNIA & HERZEGOVINA 52
ATTACHMENT 1
 

Bosnia & Herzegovina (BiH) Map 
ATTACHMENT 2
ATTACHMENT 3
CAMPUS RENOVATION WORKS 
PART 6‐GENERAL & SCOPE OF WORKS 
G.002 SUMMARY OF SCOPE OF WORKS 
K‐059‐ZT‐03‐9035‐TD‐REV.1A 

Attachment 3.3  

Description of the Campus 
 
The campus was a complex of temporary camp/barracks which already built in 1977‐1978 above 
the  land  was  owned  by  RiTE  Ugljevik.  Barracks  was  constructed  for  the  purpose  of  temporary 
accommodation and utilization by investor and workers of contractors of Thermal Power Plant 1 
(UGLJEVIK1). Since November 1991 up to December 1995, campus was used by Yugoslav National 
Army,  and  afterwards  the  Army  of  Republik  Srpska.  From  1996  until  the  end  of  mandate,  the 
barracks were used by units of IFOR and SFOR. After they left, the barracks were surrendered to 
deterioration  and  remained  unsecured  because  the  security  for  them  was  not  foreseen  by  the 
RiTE’s  security  plan.  Until  end  of  November  2011  some  barracks  was  used  by  small  number  of 
Ugljevik 1 employee and some illegal refugees. Currently the barrack was on empty condition. 
Comsar expected the existing  campus  will be  utilized for the accommodation of the  Owner and 
Consultant personnel as well as offices to be used during the construction of the CTEPP 2 x 200 
Ugljevik3 Project. 
Campus is located at sloped area at elevation of +180 m up to +190 m above the mean sea level, 
while  power  plant  elevation  is  +  170  m.    The  distance  between  campus  and  Ugljevik  3  is  only 
about 100 m ‐ 200 m as shown on Figure 1. 
Some  of  barracks  is  not  appropriate  for  good  living  condition.  The  age  of  barracks  structures  is 
more than 25 years old. The barracks was constructed above the concrete shallow foundation on 
steep slope land. All barracks structure had been standing firmly. No collapse buildings, except 2 
barracks  (number  24  &  25)  were  found  remained  foundation  only  due  to  the  buildings  was 
demolished during the war. No structural damaged found as far as the wood frame still covered 
inside  the  building.  Some  barracks  was  found  in  worst  condition,  such  as  no  roof  covered  and 
damaged  of  exterior  walls  neither  of  interior  walls,  broken  windows  nor  doors.  Rubbish,  trash, 
scrap of food, animal feces was found all over the room. The others side, it was found an empty 
barrack (barrack number 15) was burned out that shown on the roof frame debris.           
Each of barracks has access to water, electricity installation system, heating system, sanitary block 

COAL THERMAL ELECTRICAL POWER PLANT 2X200MW‐UGLJEVIK3 PROJECT 1  
REPUBLIKA SRPSKA, BOSNIA & HERZEGOVINA 
CAMPUS RENOVATION WORKS 
PART 6‐GENERAL & SCOPE OF WORKS 
G.002 SUMMARY OF SCOPE OF WORKS 
K‐059‐ZT‐03‐9035‐TD‐REV.1A 

and  collected  waste  treatment  system.  However  all  installation  didn’t  meet  the  regulation  and 
requirements  of  minimum  standard  installation.  Such  as;  electrical  and  plumbing  installations 
were already worn out. Most of building didn’t  have water meters and cannot identified where 
the water supply come from. Some old plumbing installation was found in the manhole outside 
the barracks and concrete duct under the pedestrian. However, it cannot be identified whether it 
was  a  clean  water  pipe,  waste  water  pipe,  or  not.  Contractor  shall  identified  whether  it  can  be 
recondition  or  shall  be  replaced.  The  followings  are  material  outline  specification  of  existing 
barracks: 
a. Building frames (column, beam and rafter) are wooden structure.  
b. Building envelopes (wall & ceiling) are covered by double cement board panel with glass 
wool insulation. While the building itself is covered by asbestos roof. 
c. All floors are finished cement trowel/concrete screed, except the toilet/bathroom which 
is covered by ceramic tile. 
d. Doors and windows frame are wooden with double glass. 
 
Most  of  barrack  are  left  in  minimum  level  condition  for  living,  remained  unsecured  and 
unmaintained.  Some  barrack  cannot  be  adapted  for  any  kind  use,  such  as:  warehouse,  housing, 
accommodation  or  office  purpose.  Some  architectural  side  or  reparation  will  be  performed  to 
achieve a good standard for living and accommodation.  
Only  temporary  staff  camp  will  be  utilized  as  permanent  staff  housing,  but  temporary  non  staff 
camp (labor) will be demolished or reutilized for other purpose after construction will be finished. 
New  layout  for  each  type  of  barrack  was  proposed  refers  to  the  capacity  required  and  owner 
standard  requirements  for  staff  accommodation  facilities  as  shown  on  the  tender  drawing. 
Barrack/ camps mostly will be proposed for bachelor staff which one or two single bed room per 
room provided on each barrack. Total occupant of 74 person staff can be accommodated on the  
design of temporary/ permanent staff camp.   

COAL THERMAL ELECTRICAL POWER PLANT 2X200MW‐UGLJEVIK3 PROJECT 2  
REPUBLIKA SRPSKA, BOSNIA & HERZEGOVINA 
ATTACHMENT 4
ATTACHMENT 5
ATTACHMENT 6
ATTACHMENT 7
Table : Water Demand CTEPP Ugljevik-3 ****)

DAILY PEAK FLOW


AVERAGE FLOW
NO DESCRIPTION UNIT CONSUMPTION (m3/hour) - peak
(m3/hour)
factor = 1.2
A MAKE UP WATER for BOILER (5% of boiler feed water flow rate) *) : 72 87
- Make up water for boiler (2x200 MWe, ACC System) = 5% x 2x720 m3/hour 72 m3/hour

B MAKE UP WATER for AIR COOLED CONDENSER (ACC) SYSTEM **) 44 53


- Make up water for ACC System (2x200 MWe, ACC System) - 3% of steam quantity (m3/h) =
3% x (2x200 kg/s x 1 l/kg x 0.001m3/l x 3600 s/h) 44 m3/hour

C AUXILIARY PLANT COOLING WATER (MOTOR COOLING SYSTEM) 150 180


- Auxiliary plant cooling water (motor cooling system)-m3/h= 5% x 3000 t/h x 1 m3/t 150 m3/hour

D WATER FOR FLUE GAS DESULFURIZATION (FGD) 146 176


- Process water for FGD (assumption, to be confirmed = 0.21lt/kWh) 97 m3/hour
- Service water for FGD (assumption, to be confirmed = 50% of process water) 49 m3/hour

E POTABLE/DRINKING WATER
E.1 Administration Office
- Total Number of employee 250 person
- Water consumption per employee 100 lt/person/day
Water consumption for office 25000 lt/day
E.2 Canteen
- Total Number of employee 250 person
- Water consumption per employee 40 lt/person/day
Water consumption for canteen 10000 lt/day
E.3 Employee Mess
- Total Number of employee 250 person
- Water consumption per employee 200 lt/person/day
Water consumption for Employee Mess 50000 lt/day
E.4 Medical Clinic
- Number of bed 7 bed
Water consumption per bed 500 lt/bed/day
- Number of employee 7 person
Water consumption per employee 120 lt/person/day
Water consumption for Medical Clinic 4340 lt/day
E.5 Laboratory facility
- Water consumption for laboratory uses 1300 lt/day
- Number of employee 25 person
Water consumption per employee 200 lt/person/day
Water consumption for laboratory facility 6300 lt/day
E.6 Workshop
- Water consumption for workshop uses 4000 lt/day
- Number of employee 20 person
Water consumption per employee 200 lt/person/day
Water consumption for workshop 8000 lt/day
Total potable/drinking water 103640 lt/day 5 6

F WATER FOR ASH & COAL HANDLING USE and GENERAL DOMESTIC USE
F.1 Water for fly ash & bottom ash handling (assumption, to be confirmed) 27 m3/day
F.2 Water for ash silo spray ***) - for 2x200 MWe = 2 m3/truck for 20 trucks/day 40 m3/day
F.3 Water for dust suppresion and wash down clean up in Coal Stockyard ***) - for
2x200MWe=(34.2 m3/h x 14 h/d)+(7.2 m3/h x 6 hr/d) 522 m3/day
F.4 Water for hydrogen station, oil area (assumption, to be confirmed) 432 m3/day
F.5 Water for Air Conditioner (AC) System (assumption, to be confirmed) 528 m3/day
F.6 Water for building floor cleaning, green belt sprinkling,road watering & others) - 10% of
potable water 12 m3/day
Total water for ash & coal handling and general domestic use 1561,0 m3/day 66 80

G WATER FOR IN-SERVICE USE


G.1 Pre-treatment (strainer & multi media filter backwash) :
- Strainer backwash (5% of raw water) 24,2 m3/hour
- Multi media filter backwash (5% of raw water) 24,2 m3/hour
G.2 Demineralizer (instrument cleaning & reject water)
- Instrument cleaning (10% of boiler & ACC System water) 11,6 m3/hour
- Reject/waste water (25% of boiler & ACC System water) 29,0 m3/hour
G.3 Potable water treatment (ultrafilter backwash) = 5% of potable water 0,3 m3/hour
Total water for in-service use 89,2 m3/hour 90 108

TOTAL - Water Quantity 573 690


Note:
*) Refer to Project Report Package 2 #Engineering, Procurement,Construction,Testing & Commissioning of Boiler and Auxiliaries
**) Refer to Project Report Package 10 #Engineering, Procurement and Construction of Cooling Tower
***) Refer to Project Report Package 5 #Engineering, Procurement, Construction, Testing and Commissioning of Crusher, Stockyard, Coal and Limestone Handling#
****) CTEPP Ugljevik-3 : High Pressure coal Circulating Fluidized Bed boiler; 2X200 MWe turbine capacity output; Pulverized Coal (PC) Boiler with Flue Gas Desulfurization (FGD); Air Cooled
Condenser (ACC) System
Attachment 7.2  
Water Quality Standard 
 
 
(i) Water Quality Standard for boiler 
 
The quality standard of make up water for boiler must meet boiler and turbine 
manufacturer specifications.  
 
Some refference : (i)“Water Treatment for Fossil Fuel Power, Technology Status 
Report,  DTI,  TSR026  January  2006”  :  typical  demineralised  water  qualities 
requirement;  (ii)  “Standard  Handbook  of  Environmental  Engineering”  :  Boiler 
Water Quality and Boiler Feedwater Quality Tolerances; (iii) The recommended 
levels from APAVE (Association of electrical and steam unit owners) and ABMA 
(American  Boiler  Manufacturers  Association)  for  boiler  water.  In  the  concept 
design,  the  minimum/lowest  value  for  the  same  water  parameters  from  those 
various  references  is  taken.  It  is  summarised  in  the  table  of  Water  Quality 
Standard for Boiler as shown in the Attachment # 7.2.a. 
 
  (ii) Water Quality Standard for Air Cooled Condenser (ACC) System 
The  quality  standard  of  make  up  water  for  ACC  System  must  meet  ACC 
manufacturer  specifications.  The  water  for  this  will  be  taken  from  the 
demineralized water tank. 
 
(iii) Water quality for auxiliary plant cooling water 
No standard is defined for water quality for auxiliary plant cooling water, but the 
water for this will be taken from the storage tank after filtration (pretreatment). 
 
(iv) Water quality standard for Flue Gas Desulfurization (FGD) plant 
The  quality  standard  of  make  up  water  for  make‐up  water  for  FGD  plant  must 
meet  FGD  plant  manufacturer  specifications.  The  water  for  this  will  be  taken 
from the storage tank after filtration (pretreatment). 
 
(v) Water quality standard for potable/drinking water 
From  the  values  adopted  by  the  World  Health  Organization  (WHO),  the 
European Economic Community (EEC) and France, the minimum/lowest value for 
the  same  water  parameters  from  those  various  references  is  taken  for  the 
concept design, and it is summarised in the table of Water Quality Standard for 
Drinking/Potable Water as shown in the Attachment # 7.2.b. 
   
(vi)  Water quality for ash & coal handling use and general domestic use 
No standard is defined for water quality for ash & coal handling use and general 
domestic  use,  but  the  water  for  this  will  be  taken  from  the  storage  tank  after 
filtration (pretreatment). 
 
(vii) Water quality for in‐service use 
No standard is defined for water quality for in‐service use. One key ingredient to 
a good filter backwash is using clean water, usually out of the filtrate water tank 
or treated water tank. 
 
(viii) Water quality for firefighting 
The quality of water required for fire fighting has never been adequately defined 
but an obvious requirement is the need to limit the concentration of suspended 
material  to  a  size  that  will  pass  through  the  various  constrictions  and  orifices 
found in fire service pumping equipment. The presence of debris and substances 
causes corrosion that can cause fire service pump failure also be considered. The 
required  quality  is  lower  than  the  potable/drinking  water,  the  water  for  fire 
fighting  system  will  be  taken  from  the  storage  tank  after  filtration 
(pretreatment).  
   
 
 
Table : Water Quality Assessment for Boiler
WATER QUALITY STANDARD for BOILER RAW WATER QUALITY*
Characteristic of water
Max Impurities Water Quality for for watertube boilers (w/
Boiler Feedwater Quality
NO PARAMETER UNIT Concentration for Make-up Supercritical Boiler, w/ pressure 75-100 bar), REMARK
Tolerances, w/ Pressure SNJEZNICA DAM JANJA RIVER
water to water/steam cycle Pressure over 3000 lb/in2 2 (3)
natural circulation,
(1) (2) over 400 lb/in demineralized make-up
water (4)

1 Colour mg/l Pt-Co - - 2 - ** **


2 Turbidity NTU - - 1 - ** **
o
3 Temperature C - - ,- - 8 - 20 13.16 - 26.01
4 pH - 9.0 - 9.6 9.6 (minimum) > 8.5 (conditioned 6.95 - 8.50 6.95 - 7.72 need adjustment
feedwater)
9.5 to 10.5
5 Conductivity µS/cm < 0.20 - - - 280 - 350 378.79 need treatment
6 Chloride (Cl-) mg/l Cl - - - - 3.8 - 7.7 7.30 - 15.50
7 Sulphate mg/l SO4 - - - - 25.5 - 30 29.8 - 98.8
8 Phosphates (PO43-) - - - 5 to 20 ** **
9 Silica mg/l SiO2 0.02 0 <5 0.42 - 2.7 0.49 - 9.66 need treatment
µg/kg SiO2 < 20
10 Sodium mg/l Na - - - - 6 - 12 18.2
11 Potassium mg/l K - - - - ** **
12 Sodium + Potassium µg/kg Na+K < 10 - - - ** **
13 Free NaOH mg/l - - - <5 ** **
14 Aluminium mg/l Al - - - - ** **
Aluminum Oxide (Al2O3) mg/l - - 0.01 - ** **
15 p-alkalinity mMol/l - - - - 0.00 - 0.16 0
French degree P-alk. > 0.5 M-alk.
- - - Imperatively
16 m-alkalinity mMol/l 2.4 - 3.3 2.4 - 5.75
French degree - - - <5
o
17 Total Hardness dH 7.8 - 10.36 7.8 - 18.7
French degree < 0.05 (conditioned 13.88 - 18.44 13.88 - 33.29
feedwater)
mg/l CaCO3 - 0 2 138.84 - 184.41 138.84 - 332.86 need treatment
o
Kalium Hardness dH - - - - ** 6.72 - 16.1
o
Calcium Hardness dH - - - - 5.3 - 7.8 5.3 - 11.1
o
Magnesium Hardness dH - - - - 2.1 - 3.24 5.09
o
Sodium Hardness dH - - - - ** **
o
Carbonate Hardness dH - - - - 6.72 - 9.24 13.1
o
Non-Carbonate Hardness dH - - - - 0.56 - 1.96 1.57
18 Bicarbonate (HCO3-) mg/l - - 0 - ** **
19 Carbonate (CO32-) mg/l - - 20 - ** **
20 COD mg/l - - - - 21.03 - 114.01
21 Dissolved Oxygen (as O2) mg/l 0.005 2 < 0.02 (conditioned
**
- feedwater) **
22 Oxygen Consumed mg/l - - 3 - ** **
23 Hydroxide (OH-) mg/l - - 15 - ** **
24 KMnO4 mg/l - - - - 7.3 - 14.8 13.65 - 143.26
25 Hydrogen Sulphide (H2S) mg/l - - 0 - ** **
26 Iron (as Fe) µg/kg Fe < 20
mg/l 0.01 - < 0.03 (conditioned 0.01 - 0.07 ** need treatment
feedwater)
27 Copper (Cu) µg/kg Cu <3
mg/l - - < 0.01 (conditioned
**
feedwater) **
28 Total oxidisable Carbon µg/kg C < 200 - - - ** **
29 Suspended Solid mg/l - - - - 2.0 - 9 .5 45.92 - 1228.96 need treatment
Dissolved Solid mg/l - 0.05 - 0.5 - < 100 ** **
Total Solids (depends on design of boiler) mg/l - - 50 - ** **
30 Evaporation Remain/Residue mg/l - - - - 114 - 172.47 355.18 - 1476.82

NOTE:
(1)
Source: “Water Treatment for Fossil Fuel Power, Technology Status Report, DTI, TSR026 January 2006”
(2)
Source: "Standard Handbook of Environmental Engineering, CHAPTER 5 WATER SUPPLY; Robert A. Clark, Ph.D., PE., Virendra Sethi, Ph.D., David L. Tippin, P.E., James A. Williams, PE."
(3)
Source: "Standard Handbook of Environmental Engineering, CHAPTER 5 WATER SUPPLY; Robert A. Clark, Ph.D., PE., Virendra Sethi, Ph.D., David L. Tippin, P.E., James A. Williams, PE."
(4)
Source: “Water Treatment Handbook, 1991, Sixth Edition, Volume I, Degreemont-Water and Environment"
** Data Not Available, need further data collection / water testing from lake/river
* Source: “Hot Spot Project Bosnia and Herzegovina, Environmental Monitoring in Tuzla and Ugljevik, Environmental Monitoring and Field Surveillance Training,
Becici, Montenegro, 6-7.05.2009” ; Site Survey Report CTEPP 300 MWe Ugljevik2-R1B
Table : Water Quality Assessment for Potable/Drinking Water
WATER QUALITY STANDARD - POTABLE/DRINKING WATER**** RAW WATER QUALITY*
EEC Directive - Max
NO PARAMETER UNIT EEC Directive - Guide WHO REMARK
Admissible France SNJEZNICA DAM JANJA RIVER
Level Recommendations
Concentration

1 Colour mg/l Pt-Co 1 20 15 15 ** **


2 Turbidity mg/l SiO2 1 10 - - ** **
Jackson Unit 0.4 4 2 5 (1 for disinfection) ** **
o No effect on
3 Odour (dilution) 0 2 to 12 C 2 ** **
consumers
3 to 25oC 3 ** **
o
4 Taste (dilution) 2 to 12 C 2 ** **
o
3 to 25 C 3 ** **
o
5 Temperature C 12 25 25 - 8 - 20 13.16 - 26.01
6 pH 6.5 - 8.5 - 6.5 - 9 6.5 - 8.5 6.95 - 8.50 6.95 - 7.72
7 Conductivity µS/cm 400 - - - 280 - 350 378.79
8 Chloride (Cl-) mg/l Cl 25 - 250 250 3.8 - 7.7 7.30 - 15.50
9 Sulphate mg/l SO4 25 250 250 400 25.5 - 30 29.8 - 98.8
10 Silica mg/l SiO2 - - - - 0.42 - 2.7 0.49 - 9.66
11 Calcium mg/l Ca 100 - - - ** **
12 Magnesium mg/l Mg 30 50 50 - ** **
13 Sodium mg/l Na 20 150 150 200 6 - 12 18.2
14 Potassium mg/l K 10 12 12 - ** **
15 Aluminium mg/l Al 0.05 0.2 0.2 0.2 ** **
16 Alkalinity Fr. Deg - Minimum conc. 2.5 for 50 - ** **
softened water
p-alkalinity mMol/l - - - - 0.00 - 0.16 0
m-alkalinity mMol/l - - - - 2.4 - 3.3 2.4 - 5.75
17 Titration for Hardness Fr. Deg - Minimum conc. 15 for - 50 13.88 - 18.44 13.88 - 33.29
softened water
o
Total Hardness dH - - - - 7.8 - 10.36 7.8 - 18.7
o
Kalium Hardness dH - - - - ** 6.72 - 16.1
o
Calcium Hardness dH - - - - 5.3 - 7.8 5.3 - 11.1
o
Magnesium Hardness dH - - - - 2.1 - 3.24 5.09
o
Sodium Hardness dH - - - - ** **
o
Carbonate Hardness dH - - - - 6.72 - 9.24 13.1
o
Non-Carbonate Hardness dH - - - - 0.56 - 1.96 1.57
18 DS mg/l (180o) - 1500 1500 - ** **
19 Dissolved Oxygen % saturation - Saturation > 75% except for groundwater - ** **
COD mg/l - - - 21.03 - 114.01
20 Free CO2 mg/l CO2 - The water should not be aggressive - ** **
21 Nitrate mg/l NO3 25 50 50 44 ** **
22 Nitrite mg/l NO2 - 0.1 0.1 - ** **
23 Ammonium mg/l NH4 0.05 0.5 0.5 - ** **
NH3 mg/l ** **
24 Kjeldahl nitrogen mg/l N - 1 2 - ** **
25 Permanganate value mg/l O2 2 5 5 - ** **
KMnO4 mg/l - - - - 7.3 - 14.8 13.65 - 143.26
26 Total Organic Carbon mg/l C - - - - ** **
27 Hydrogen Sulphide µg/l S organoleptically organoleptically organoleptically ** **
- undetectable undetectable undetectable
S mg/l ** **
28 CES (Chloroform extractible substances) mg/l 0.1 - - - ** **
29 Dissolved hydrocarbons µg/l - 10 10 - ** **
30 Phenols (phenol index) µg/l - 0.5 0.5 - ** **
31 Boron µg/l B 1000 - - - ** **
32 Lauryl Sulphate Detergents µg/l - 200 200 - ** **
33 Organochlorinated compounds (other than µg/l Limit haloforms as
**
pesticides) 1 much as possible - - **
34 Iron (Fe) µg/l Fe 50 200 200 300
mg/l 0,05 0,2 0,2 0,3 0.01 - 0.07 **
35 Manganese µg/l Mn 20 50 50 100 ** **
36 Copper µg/l Cu 100 - 1000 1000 ** **
(leaving the facility) ** **
3000 ** **
(12 h in network) ** **
mg/l ** **
37 Zinc µg/l Zn 100 - 5000 5000 ** **
(leaving the facility) ** **
5000 ** **
(12 h in network) ** **
38 Phosphate µg/l P2O5 400 - 1500 1500 ** **
mg/l PO4
o
39 Fluorine µg/l F 1500 (8 to 12 C) - - - ** **
700 (25 to 30oC) ** **
40 Cobalt µg/l Co - - - - ** **
41 Suspended Solid mg/l None - - - 2.0 - 9 .5 45.92 - 1228.96 need treatment
42 Evaporation Remain/Residue mg/l - - - - 114 - 172.47 355.18 - 1476.82
43 Barium µg/l Ba 100 - - - ** **
44 Silver µg/l Ag - 10 10 - ** **
45 Arsenic µg/l As - 50 50 50 ** **
46 Berylium µg/l Be - - - - ** **
47 Cadmium µg/l Cd - 5 5 5 ** **
48 Cyanide µg/l CN - 50 50 100 ** **
49 Chromium µg/l Cr - 50 50 50 ** **
50 Mercury µg/l Hg - 1 1 1 ** **
51 Nickel µg/l Ni - 50 50 50 ** **
52 Lead µg/l Pb - 50 50 50 ** **
(running water) ** **
53 Antimony µg/l Sb - 10 10 - ** **
54 Selenium µg/l Se - 10 10 10 ** **
55 Vanadium µg/l V - - - - ** **
56 Pesticides & related substances µg/l all substances 0.5 ** **
- per substance - 0.1 0.1 - ** **
o aldrin and dieldrin - - 0.03 0.03 ** **
o hexachlorobenzene - - 0.01 - ** **
- total - 0.5 0.5 - ** **
- PCB and PCT - - 0.5 - ** **
57 PAH µg/l - - - - ** **
total for the following substances: - 0.2 0.2 0.1 ** **
- fluoranthene - - - - ** **
- benzo (3,4) fluoranthene - - - - ** **
- benzo (11,12) fluoranthene - - - - ** **
- benzo(1,2) perylene - - - - ** **
- indeno (1,2,3-cd) pyrene - - - - ** **
- benzo (3,4) pyrene - - - - ** **
58 Total Colifrms (100 ml) - 0 0.01 0.01 ** **
59 Fecal Coliforms (100 ml) - 0 0 0 ** **
60 Fecal streptococci (100 ml) - 0 0 0 ** **
61 Sulphite-reducing clostridium in 20 ml - MPN < 1 0 0 ** **
62 Total bacterial count in 1 ml - - - - ** **
(drinking water) 37oC 10 - - - ** **
22oC 100 - - - ** **
63 Total bacterial count in 1 ml - - - - ** **
(conditined water) 37oC 5 20 20 - ** **
22oC 20 100 100 - ** **
Organic Compounds µg/l ** **
- benzene - - - 10 ** **
- carbon tetrachloride - - - 3 ** **
- chlordan - - - 0.3 ** **
- chlorobenzene - - - 0.1 to 3 ** **
- chloroform - - - 30 ** **
- 2,4-D - - - 100 ** **
- D.D.T - - - 1 ** **
- 1,2-dichloroethane - - - 10 ** **
- 1,1-dichloroethane - - - 0.3 ** **
- heptachlor and heptachloro-epoxy - - - 0.1 ** **
- hexachlorobenzene - - - 0.01 ** **
- γ-HCH (lindane) - - - 3 ** **
- methoxychlor - - - 30 ** **
- pentachlorophenol - - - 10 ** **
- tetrachlorethene - - - 10 ** **
-trichloroethene - - - 30 ** **
- 2,4,6-trichlorophenol - - - 10 ** **
Radioactivity - - - ** **
α activity Bq/l - - - 0.1 ** **
β activity Bq/l - - - 1 ** **

**** Source: EEC = European Economic Community (European Council Directive of July 15,1980 relating to the quality of water intended for human consumption, No. 80/779/EEC - Official Journal of the European Communities,
August 30, 1980); WHO = World Health Organization(Quality directive for drinking water - WHO Geneva 1986); France = France (country) regulations (Source: Water Treatment Handbook, 1991, Sixth Edition, Volume 1,
Degreemont - Water and The Environment)

** Data Not Available, need further data collection / water testing from lake/river
* Source: “Hot Spot Project Bosnia and Herzegovina, Environmental Monitoring in Tuzla and Ugljevik, Environmental Monitoring and Field Surveillance Training,
Becici, Montenegro, 6-7.05.2009” ; Site Survey Report CTEPP 300 MWe Ugljevik2-R1B
Table : Waste Water Generation CTEPP Ugljevik-3 *)
*) CTEPP Ugljevik-3 : High Pressure coal Circulating Fluidized Bed boiler; 2X200 MWe turbine capacity output; Pulverized Coal (PC) Boiler with Flue Gas Desulfurization (FGD); Air Cooled Condenser (ACC) System

AVERAGE DAILY PEAK FLOW


NO DESCRIPTION UNIT GENERATION FLOW (m3/hour) - peak
(m3/hour) factor = 1.2

A WASTE WATER from BOILER & TURBINE 15,4 18,5


- Air mixer & boiler cleaning waste, boiler blow down (1% of boiler feed water flow rate) = 1% x (2x720) m3/hour 14,4 m3/hour
- Waste water from oil area (30% of water for oil area) 0,9 m3/hour
- Waste water from boiler and turbine buildings floor cleaning (50% of building floor cleaning water) 3,0 m3/day

B WASTE WATER from COOLING SYSTEM 58,2 69,8


- Blow down from ACC & Auxiliary plant cooling system (30% of make up water) 58,2 m3/hour

C WASTE WATER from FGD PLANT 8,8 10,5


- Blow down from scrubber (6% of water for FGD) 8,8 m3/hour

D WASTE WATER from ASH HANDLING 0,1 0,1


- Wastewater from ash valley run-off (10% of bottom & fly ash handling use water) 2,7 m3/day

E WASTE WATER from COAL PILE & LIME STORAGE 21,1 25,3
- Wastewater from coal pile & lime storage run off (75% of dust suppresion & ash silo spray water) 505,8 m3/day

F WASTE WATER FROM WATER TREATMENT PLANT (WTP) 60,4 72,5


- Strainer, filter, membrane wash (5-10% raw water) 48,7 m3/hour
- Mixed Bed (ion exchange) regeneration waste (100% water for instrument cleaning) 11,6 m3/hour
- WTP floor drains (50% building floor cleaning water) 3,0 m3/day

G SANITARY WASTE 3,5 4,2


G.1 Administration Office
- Total Number of employee 250 person
- Waste water generation per employee 80 lt/person/day
Waste water generation from office 20000 lt/day
G.2 Canteen
- Total Number of employee 250 person
- Waste water generation per employee 32 lt/person/day
Waste water generation from canteen 8000 lt/day
G.3 Employee Mess
- Total Number of employee 250 person
- Waste water generation per employee 160 lt/person/day
Waste water generation from Employee Mess 40000 lt/day
G.4 Medical Clinic
- Number of bed 7 bed
Waste water generation per bed 400 lt/bed/day
- Number of employee 7 person
- Waste water generation per employee 96 lt/person/day
Waste water generation from Medical Clinic 3472 lt/day
G.5 Laboratory facility
- Waste water generation for laboratory uses 1300 lt/day
- Number of employee 25 person
- Waste water generation per employee 160 lt/person/day
Waste water generation from laboratory facility 5300 lt/day
G.6 Workshop
- Waste water generation for workshop uses 4000 lt/day
- Number of employee 20 person
Waste water generation per employee 160 lt/person/day
Waste water generation for workshop 8000 lt/day

TOTAL - Waste Water Quantity 167,5 201,0


- Goes to Line-1 WWTP (Chemical Waste Treatment) 11,6 13,9
- Goes to Line-2 WWTP (Metal Cleaning & Chemical Waste Treatment) 152,4 182,9
- Goes to Line-3 WWTP (Sanitary waste treatment) 3,5 4,2
Attachment 7.7
Standards of Republic of Srpska Republike for effluents

Effluent standards are defined in Republika Srpska regulation: “Regulation on


wastewater discharge into surface waters (Official gazette of RS No 42 dated
31.08.2001). Wastewater quality parameters and corresponding limit values, according to
the regulation, are given in the following table.

Table: Limit values for priority toxic and harmful substances in industrial effluents
Parameter unit limit value
1. General chemical and physical-chemical parameters
A. General parameters
o
Temperature C 30
pH 6,5-9,0
settling matters, after 0.5h of settling ml/l 0,5
total suspended solids gr/m3 35
B. Oxygen parameters
BOD5 grO2/m3 25
COD – dichromate grO2/m3 125
C. Nutrients
Ammonia nitrogen gr/m3N 10
Nitrite nitrogen gr/m3N 1
Nitrate nitrogen gr/m3N 10
Total N gr/m3N 15
Total P gr/m3P 3
2. Specific pollutants
D. Organic toxic substances
D1. Priority substances, Counc. Directive, 86/280/EEC
carbon tetra chloride mgr/m3 3000
DDT mgr/m3 400
Pentachlorophenol mgr/m3 2000
Aldrine mgr/m3 10
Dieldrine mgr/m3 10
Endrine mgr/m3 10
Izodrine mgr/m3 10
Hexachlorobenzene mgr/m3 2000
Hexachlorobutadiene mgr/m3 3000
Chloroform mgr/m3 1000
1,2-dihloretan mgr/m3 200
Trichloroethylene mgr/m3 200
Tetrachloroethylene mgr/m3 200
Hexachlorocikloxexane mgr/m3 4000
Trichlorobenzene mgr/m3 100
PAH mgr/m3 200
PCBs mgr/m3 20
D2. Other toxic organic substances
phenol index mgr/m3 100
Benzene mgr/m3 150
Toluene mgr/m3 150
Xyilene mgr/m3 70
Formaldehyde mgr/m3 80
mineral oil mgr/m3 500
Detergents mgr/m3 1000
E. Inorganic toxic substances
E1. Metals (total content)
Ag mgr/m3 50
Al mgr/m3 1000
As mgr/m3 100
Cd* mgr/m3 10
Co mgr/m3 500
total Cr mgr/m3 100
six valent Cr mgr/m3 100
Cu mgr/m3 300
Fe mgr/m3 2000
Hg* mgr/m3 1
Mn mgr/m3 500
Nі* mgr/m3 10
Pb mgr/m3 10
Se mgr/m3 50
Sb mgr/m3 100
Sn mgr/m3 500
Zn mgr/m3 1000
E2. Other inorganic substances
fluoride gr/m3 2
cyanide gr/m3 0,1
sulfide gr/m3 0
sulfate gr/m3 200
chloride gr/m3 250
sulfite gr/m3 1
3. Toxicity
% of wastewater in
toxicological test Daphnia magna Straus, 48hEC50 > 50%
solution
ATTACHMENT 8
ATTACHMENT 9
 
PROJECT SCHEDULE 
COAL THERMAL ELECTRICAL POWER PLANT  (CTEPP) 2 X 200 MWe‐UGLJEVIK3
REPUBLIKA SRPSKA, BOSNIA & HERZEGOVINA (BiH)

ID Task Name Duration Start Finish 2012 2013 2014


Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
M-1 M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12 M13 M14 M15 M16 M17 M18 M19 M20 M21 M22 M23 M24 M25 M26 M27 M28 M29 M30 M31 M32 M33 M34 M35 M36 M37
1 1070 days Thu 01/12/11 Tue 04/11/14
1 UGLJEVIK 3‐2 X 200 MWe PROJECT START
2 0 days Thu 01/12/11 Thu 01/12/11 01/12
1.1 CONTRACT SIGNING
3
4 360 days Fri 16/12/11 Sun 09/12/12 16/12 09/12
1.2 MOBILIZATION
5
6 100 days Mon 30/01/12 Tue 08/05/12
1.3 SITE PREPARATION WORKS
10
11 830 days Wed 29/02/12 Sat 07/06/14
1.4 FOUNDATION & STEEL STRUCTURE WORKS
18
19 990 days Fri 16/12/11 Sun 31/08/14
1.5 MECHANICAL & ELECTRICAL EQUIPMENT WORKS
20 1.5.1 BOILER DESIGN, MANUFACTURING & SHIPMENT 690 days Fri 16/12/11 Mon 04/11/13 16/12 04/11
21 1.5.2 TURBINE DESIGN, MANUFACTURING & SHIPMENT 660 days Sun 15/01/12 Mon 04/11/13 15/01 04/11
22 1.5.3 UNIT 1‐BTG ERECTION + TESTING & COMMISIONING 330 days Mon 08/07/13 Mon 02/06/14
28 1.5.4 UNIT 2‐BTG ERECTION + TESTING COMMISIONING 300 days Tue 05/11/13 Sun 31/08/14
34 1.5.5 MECHANICAL & ELECTRICAL EQUIPMENT WORKS END 0 days Sun 31/08/14 Sun 31/08/14 31/08
35
36 755 days Tue 07/08/12 Sun 31/08/14
1.6 ELECTRICAL PLANT (SWITCHYARD, TRANSFORMER & SUBSTATION TRANSMISSION)
44
45 480 days Mon 27/08/12 Thu 19/12/13
1.7 BALANCE OF PLANT/BOP WORKS (WTP, WWTP, COMPRESSED AIR STATION, ETC)
56
57 555 days Sat 23/02/13 Sun 31/08/14
1.8 CONTROL & INSTRUMENTATION WORKS
63
64 270 days Sun 23/06/13 Wed 19/03/14
1.9 ROAD, DRAINAGE , FENCE & LANDSCAPE WORKS
69
70 60 days Mon 01/09/14 Thu 30/10/14 01/09 30/10
1.10 PLANT TESTING & COMMISIONING
71
72 0 days Mon 02/06/14 Mon 02/06/14
1.11 ELECTRICITY CONNECTED TO NATIONAL GRID‐UNIT 1 02/06
73
74 0 days Tue 04/11/14 Tue 04/11/14
1.12 ELECTRICITY CONNECTED TO NATIONAL GRID‐UNIT 1 + UNIT 2 04/11
75
76 0 days Tue 04/11/14 Tue 04/11/14 04/11
2 UGLJEVIK 3‐2 X 200 MWe PROJECT END 

Task Progress Summary Rolled Up Critical Task Rolled Up Progress External Tasks Group By Summary
Project: PROJECT SCHEDULE FOR U
Date: Wed 16/11/11 Critical Task Milestone Rolled Up Task Rolled Up Milestone Split Project Summary Deadline

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