Basic Instrumentation & Basic Pid Control
Basic Instrumentation & Basic Pid Control
3
316L stainless
enclosure
RIO 16-channel unit
Ground bar
Ground bolt
Modular
wire way
M20
cable gland
Breather
drain
4
16-Channel Intrinsic Safety Universal Barrier Cabinet - HCJB-GPCS-RIO-16
Cabinet material 316L stainless steel with electro polish
Size 458 mm x 382 mm x 215 mm (18.0” x 15.0” x 8.5”) [HxWxD]
Weight ~ 40 lbs (18 kg)
Ambient temperature range -20 ... +50 °C (-4 ... +122 °F)
“Ex” II 3G Ex nA II T4 Gc [device in zone 2]
Certifications (module)
[Ex ia Ga] IIC, [Ex ia Da] IIIC, [Ex ia Ma] I
Ingress protection IP 66, NEMA 4X
Input power 24 VDC
The device can transfer the following signals:
- as an analog input: 0/4 mA ... 20 mA
Output circuits - as an analog output: 0/4 mA ... 20 mA
- as a digital input: signals from NAMUR sensors or dry contacts
- as a digital output: 0 mA ... 45 mA
I/O channel capacity 16 channels
System cable: CA-HWC300-AIO-DIO-*M
Communications
(one required for every termination board)
Modules:
• 1-channel isolated barrier
• 24 V DC supply (bus powered)
• THE BARRIER:
• Analog input
• Digital input
• Analog output
• Digital output
• No configuration required, device is self-adapting
• HART transparency
• 3-way isolation
• Low power dissipation
Cabinet:
• Weather and corrosion resistant
• UL listed, ATEX and IECEx
• 16 channels of I/O
• Cable entry gland plates
5
32-Channel Intrinsic Safety Universal Barrier Cabinet - HCJB-GPCS-RIO-32
Cabinet material 316L stainless steel with electro polish
Size 762 mm x 508 mm x 215 mm (30.0” x 20.0” x 8.5”) [HxWxD]
Weight ~ 60 lbs (28 kg)
Ambient temperature range -20 ... +50 °C (-4 ... +122 °F)
“Ex” II 3G Ex nA II T4 Gc [device in zone 2]
Certifications (module)
[Ex ia Ga] IIC, [Ex ia Da] IIIC, [Ex ia Ma] I
Ingress protection IP 66, NEMA 4X
Input power 24 VDC
The device can transfer the following signals:
- as an analog input: 0/4 mA ... 20 mA
Output circuits - as an analog output: 0/4 mA ... 20 mA
- as a digital input: signals from NAMUR sensors or dry contacts
- as a digital output: 0 mA ... 45 mA
I/O channel capacity 32 channels
System cable: CA-HWC300-AIO-DIO-*M
Communications
(one required for every termination board)
Modules:
• 1-channel isolated barrier
• 24 V DC supply (bus powered)
• THE BARRIER:
• Analog input
• Digital input
• Analog output
• Digital output
• No configuration required, device is self-adapting
• HART transparency
• 3-way isolation
• Low power dissipation
Cabinet:
• Weather and corrosion resistant
• UL listed, ATEX and IECEx
• 32 channels of I/O
• Cable entry gland plates
6
64-Channel Intrinsic Safety Universal Barrier Cabinet - HCJB-GPCS-RIO-64
Cabinet material 316L stainless steel with electro polish
Size 914 mm x 610 mm x 315 mm (36.0” x 24.0” x 12.4”) [HxWxD]
Weight ~ 75 lbs (34 kg)
Ambient temperature range -20 ... +50 °C (-4 ... +122 °F)
“Ex” II 3G Ex nA II T4 Gc [device in zone 2]
Certifications (module)
[Ex ia Ga] IIC, [Ex ia Da] IIIC, [Ex ia Ma] I
Ingress protection IP 66, NEMA 4X
Input power 24 VDC
The device can transfer the following signals:
- as an analog input: 0/4 mA ... 20 mA
Output circuits - as an analog output: 0/4 mA ... 20 mA
- as a digital input: signals from NAMUR sensors or dry contacts
- as a digital output: 0 mA ... 45 mA
I/O channel capacity 16 channels
System cable: CA-HWC300-AIO-DIO-*M
Communications
(one required for every termination board)
Modules:
• 1-channel isolated barrier
• 24 V DC supply (bus powered)
• THE BARRIER:
• Analog input
• Digital input
• Analog output
• Digital output
• No configuration required, device is self-adapting
• HART transparency
• 3-way isolation
• Low power dissipation
Cabinet:
• Weather and corrosion resistant
• UL listed, ATEX and IECEx
• 64 channels of I/O
• Cable entry gland plates
7
SMART Universal Barrier HiC2441
Features Assembly
Front view
• Analog input, digital input,
analog output, digital output LED green:
• No configuration required, device is self-adapting Power supply
• 3-way isolation
• Low power dissipation
Function
HiC
2441
This isolated barrier is used for intrinsic safety applications. 1 ch
Universal
Connection
263406_eng_2978631.xml
1.5 kΩ
1 1 1 HiC2441
DI 10 kΩ
2 2 4
1 SL2 SL1 V
DO - 5 1b 8a 11 +
HART
4 mA
Release date releasedate Date of issue 2015-04-09
+ 1 5a 7a 14 -
5 - 2 1a
HART
AI mA
1 1 - 4 5b
HART
AO 1 1a, 1b - 24 V DC
P
HART
I 2a, 2b +
4
General specifications
Signal type Universal
Supply
Connection SL1: 1a(-), 1b(-); 2a(+), 2b(+)
Development data sheet - only for internal use
Directive conformity
Electromagnetic compatibility
Directive 2004/108/EC EN 61326-1:2013 (industrial locations)
Conformity
Development data sheet - only for internal use
IECEx approval
Approved for [Ex ia Ga] IIC, [Ex ia Da] IIIC, [Ex ia Ma] I
General information
Supplementary information EC-Type Examination Certificate, Statement of Conformity, Declaration of Conformity, Attestation of
Conformity and instructions have to be observed where applicable. For information see www.pepperl-
fuchs.com.
releasedate Date of issue 2015-04-09
10
Technical data HiC2441
Notes
Application
Development data sheet - only for internal use
The device is designed as intrinsically safe interface for Universal Process IO (or Universal Safety IO) by Honeywell. The
advantage of the UIO concept is that no marshalling is needed.
Using at higher temperatures
For ambient temperatures higher than 60 °C (140 °F), we recommend horizontal mounting of the termination board.
You can use the digital output without restrictions up to an ambient temperature of 60 °C (140 °F). If you using the digital output
at higher temperatures (up to 70 °C (158 °F)) , limit the output current below 25 mA (load > 650 Ω). Alternatively, mount the
termination board in horizontal position.
263406_eng_2978631.xml
date releasedate Date of issue 2015-04-09
11
Termination Board FC-GPCS-RIO16-PF
Features Assembly
Function
Connection
232114_eng.xml
2 32
TB1 TB2
Date of issue 2014-11-13
1 31 USIO/UPIO
X1
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
Release date 2014-11-13 08:44
TB3
24 V DC (I),
TB4
24 V DC (II)
CH1
Fault
Zone 0, 1, 2
Div. 1, 2
Refer to "General Notes Relating to Pepperl+Fuchs Product Information".
12 Pepperl+Fuchs Group
www.pepperl-fuchs.com
USA: +1 330 486 0002
[email protected]
Germany: +49 621 776 2222
[email protected]
Singapore: +65 6779 9091
[email protected]
1
Technical data FC-GPCS-RIO16-PF
Supply
Connection terminal block TB3 (1-, 2+; 3-, 4+)
Rated voltage UN 24 V DC , in consideration of rated voltage of used isolated barriers
Voltage drop 0.9 V , voltage drop across the series diode on the Termination Board must be considered
Ripple ≤ 10 %
Fusing 4A
Power loss ≤ 500 mW , without modules
Reverse polarity protection yes
Electrical specifications
volt-free fault indication output max. 30 V AC/40 V DC, 2 A
Redundancy
Supply Redundancy available. The supply for the modules is decoupled, monitored and fused.
Indicators/settings
Display elements LEDs PWR ON (power supply)
- LED power supply I, green LED
- LED power supply II, green LED
LED Fault (fault indication), red LED
Directive conformity
Electromagnetic compatibility
Directive 2004/108/EC EN 61326-1:2013
Conformity
Electromagnetic compatibility NE 21:2012
For further information see system description.
Degree of protection IEC 60529:2001
Ambient conditions
Ambient temperature -20 ... 60 °C (-4 ... 140 °F)
Storage temperature -40 ... 70 °C (-40 ... 158 °F)
Mechanical specifications
Degree of protection IP20
Connection hazardous area connection (field side): plugable screw terminals, blue
safe area connection (control side): 37-pin Sub-D connector (male)
International approvals
UL approval
Control drawing 116-0327
IECEx approval IECEx CES 06.0003
Date of issue 2014-11-13
Accessories
Designation provided accessories: Label Carrier HiALC-HI*TF-SET-1**
optional accessories: system cable CA-HWC300-AIO-DIO-*M
13
Technical data FC-GPCS-RIO16-PF
Application
Typical loop
Board Fault
Loop In function
external fault
Digital In 24 VDC 0 VDC
1.5 kΩ
1+ TB3 2 4 1 3 TB4 1 2 3 4
ch.1 10 kΩ
2- F1 F2
&
24 V
Digital Out
1+ 0V
ch.1 GND
2- Pos. 1 Honeywell
Jumper:
Loop In USIO/UPIO
function Pepperl+Fuchs
Analog In TB1 SL2 SL1 X1 system cable
1 HIACA-HW...
5a 8a 37 37 37 1+
2 signal
3- 5b 7a 19 19 19 1-
HART
ch.1 ch.1 3
mA 1+ 1a
4 22 22 22 16+
1b
4 4 4 16-
1a, 1b 24 V DC
2a, 2b
Fault
6b
1+
HART
ch.1 2-
Pos. 16
ch.1 ch.16 31
I 2- 1a
32
1b
1a, 1b 24 V DC
2a, 2b
Fault
6b
232114_eng.xml
Date of issue 2014-11-13
2014-11-13 08:44
14
Technical data FC-GPCS-RIO16-PF
Pin-out Table
15
Technical data FC-GPCS-RIO16-PF
Pin-out Table
Fault TB4
3
External fault
4
2a
Vcc
2b
1a
GND
1b
FAULT 6b
14-11-13 08:44
16
H-system custom cable CA-HWC300-AIO-DIO-*M
Dimensions
Features
• Honeywell specific system cable for 31
Label 32
Honeywell Experion Series C GI/IO to
Pepperl+Fuchs H-System 32-pole grommet 32-pole connector
termination boards
• Connects terminal plug on Honeywell Female Sub-D
socket 37-pin
Series C GI/IO TA to a single 37-pin
Sub-D connector on H-system
termination boards
• Preconfigured lengths Technical data
Electrical specifications
Rated voltage 300 V AC/DC
Ambient conditions
Ambient temperature -20 ... 80 °C (-4 ... 176 °F)
Mechanical specifications
Connection 37 pins/32 pins
Material
Connector plastic/plastic
Cable 22 AWG
Construction type 22 AWG 7/0096 tinned copper
18 individual twisted pairs overall foil
Shielding aluminium/poly foil 100% coverage
24 AWG 7/32 T.C. DW.
Data for application in connection
with Ex-areas
Directive conformity UL / cULus
RoHS compliant
CA-HWC300-AIO-DIO-12.5M 12.5 m
CA-HWC300-AIO-DIO-15M 15 m
CA-HWC300-AIO-DIO-20M 20 m
CA-HWC300-AIO-DIO-25M 25 m
CA-HWC300-AIO-DIO-30M 30 m
17
H-system custom cable CA-HWC300-AIO-DIO-*M
Additional information
18
www.pepperl-fuchs.com
Subject to modifications · © Pepperl+Fuchs
Printed in USA · TDOCT-B110_ENG · 10/15 00