Method Statement NDRC (Hdpe)
Method Statement NDRC (Hdpe)
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METHOD STATEMENT FOR Date 24th July 2018
PROTECTION OF TRANSCO CABLE Pag
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400KV &132KV e
2. PURPOSE
The purpose of this method statement is to define the procedure to be
adopted for protection of Transco cables(132KV),Existing 1200 Water Transmission
Pipeline with FOC, and 800mm Dia Water bump Satiation outfall line. accordance with
the requirements specified in the relevant specifications, procedures, and drawings at
project“Construction of Roads , Infrastructure and Public Realm for sector E25 in Abu
Dhabi city (Phase II)”.
3. SCOPE
This method statement is applicable for the activities related to the Horizontal Directional
Drilling works for crossing of multiple Electrical cables in different nos of 200mm dia HDPE
pipes with steel strap at project“
5.0 REFERENCES:
Document Number Document Title Rev. 0
METHOD STATEMENT FOR Date 24th July 2018
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Standard Specification
Bill of Quantities
Contract Drawings
Company IMS Manual
Drawings :
6.0 Definitions :
Environment: Surroundings in which the office and sites operate, including air,
water, land, natural resources, flora, fauna, human and their interrelations of all
these elements.
Hazard: Source or situation with potential for harm in terms of human injury or ill
health, damage to property, damage to the work place environment, or a
combination of these.
Incident: Work related event that gave rise to an accident, ill health or injury or
had the potential to lead to an accident.
Non conformance: Any deviation from work standards, practices, procedures,
regulations, Integrated Management System performance, etc., that could
either directly or indirectly lead to unintended use or delivery, or lead to injury
or illness, property damages, damage to (establishment work place
environment or a combination of these.
7.0 Resources
Before starting of the work, it will be ensure that all materials are approved
7.2 Subcontractor
M/S Salwan equipment rental & machinery shall be gotten the approval.
Before starting of the work, it will be ensure that all the shop drawings are
approved.
7.4 EQUIPMENT
SL DESCRIPTION QUANTITY
NO.
1 Rig - Vermeer D100 X 120 - Horizontal Directional Drilling 01 No.
Machine.
Vermeer D100 X 120 50 Nos.
Drilling Rods. (6 Meter long) 75 Nos.
Beacon Housing with 6" / 8" Cutter Head 02 Nos.
18" Reamer 02 Nos.
20" Reamer 02 Nos.
24" Reamer 02 Nos.
30” Reamer 02 Nos.
36" Reamer As required
Swivel As required
Tools / Hydraulic Wrench Set As required
2 F5 / F2 Digital transmitter Locating Systems 01 No.
2 Truck / Lowbed 01 No.
3 Mixing Tanks 01 Set
4 Bentonite Mixer /Pump (Mounted on Lowbed) 02 Nos.
5 Spare parts, Tools for machines and Transporting vehicles As required
Details of Employees of HDD Subcontractor (among who required ones will be deputed for the HDD
works at the Project)
1.
RESPONSIBILITIES:
The Project Manager is responsible for overall site Management, Quality and Safety, and
has full authority and overall responsibility to manage, supervise, and control the works.
The Construction Manager is responsible for overall execution of this work, CM will
coordinate with Site CONSULTANT to ensure that the necessary resources to implement
the approved Method Statement have been allocated to the task.
The Site CONSULTANT is responsible for the supervision of this work activity and will
ensure that the concerned work force is familiar with the activity and the site preparation
activities are conducted according to the approved Method Statement.
To ensure that work is carried out according to the specification, technical literature of the
material and as per the approved drawings and method statement.
To explain and provide all necessary information for execution to his foreman and
subordinates.
The QC CONSULTANT is responsible for ensuring that the Thrust Boring works is according
to the Project Specifications.
To ensure full compliance with contract documents, specifications and this method
statement duly approved by Company.
To carry out required inspections as notified for all the works.
To maintain all required quality testing and records.
Site Foreman to ensure that the work crew is familiar with the work activity and safety
requirements of this activity.
To provide his subordinates (Assistant foreman, Charge hand and Gangers) adequate
information to carry out their duties.
To meet with safety measures and ensure that his subordinates are aware of the same.
Surveyor for checking of level, adjustment of true top level and provide center line between
Entry/Exit pits. He could provide the details of exisitng utilities and to monitor and record the
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METHOD STATEMENT FOR Date 24th July 2018
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8.2 Objective
To ensure that all safe practices are adhered to, as per standard operating
procedures, Safety Management Plan and contractual obligations while carrying out for
method for Horizontal Directional Drilling works for crossing of multiple Electrical
cables in different nos of 200mm dia HDPE pipes with steel strap Transco (400 kv )
8.3 H.S.E Requirements:
All work under this project contract shall be carried out in a safe and professional manner. An
experienced competent person shall ensure that the safe working practices are being adapted to the
satisfaction of Contractor. competent person shall be deployed for this work, having similar experience on
same type of work.
Safety practices will generally follow the relevant provisions of BS 6164 (abstract attached to this
method statement) with regard to tunnelling operations in addition to the project safety regulations and
governing laws of the Emirate.
A permit to work system shall be adopted for all operations as required by concerned authorities
and all construction activities shall be carried out in the presence and under the supervision of competent
person.
NOC / Work Permits shall be obtained from the concerned authorities prior to start of the
activity.
Tool box meeting shall be conducted before starting the work and all hazards and safety measures
shall be discussed every day in the morning.
Suitable barricades shall be provided and necessary safety and warning sign boards shall be
displayed at and near the work location.
A clearly visible warning board stating "diversion" with arrow mark indicating the direction of
the traffic diversion shall be placed at the point of diversion on both approaching sides of the
area of operation (if required).
During night time operations the entire area of operation will be illuminated so that the
workers and the supervisory personnel are safe within the area and area is clearly visible.
Permission shall be obtained in advance.
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Notwithstanding the above, any other measure, as demanded by the site conditions and the
climatic conditions at the time of operation shall be adopted to ensure safety of the
personnel, public property and the environment.
All equipment shall be kept in good working condition and fit for the purpose.
Communication with working force shall be maintained at all the time during working.
The ladders for the work force to go down and come up, shall be secured firmly.
All personnel shall have attended HSE induction / awareness training programs conducted in-
house. This shall be documented adequately. Register shall be maintained at site.
HSE coordinator will give the HSE induction by audio and video presentation and will be
specific about the project requirements which include the interface with other utilities
owners in that region.
Banks men shall be deployed during the operation of heavy equipment. Banks men shall
wear fluorescent jackets and remain at all times visible to the operator.
Tool box talk shall be conducted before starting the work and all Hazards and safety
measures shall be discussed.
During the construction of that activity areas will largely be separated from general
traffic, construction machinery such as cranes, excavators, JCB, Boom loader, paver
machine, steel roller, piling rigs etc. will be delivered to and remain within the
construction site. Therefore, the typical daily traffic generated to and from site on public
roads is related to the delivery of materials or equipments (such as delivery of
construction materials and removal of excavated material) vehicle entering on site from
the Salam road.
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All GTGC drivers and operators are holding valid UAE driving license. Where required 3rd party
(competency certificate) will be obtained.
All mobile plant and vehicles will be equipped with warning rotating lights and reverse alarms.
Site vehicles and mobile plant will be controlled by trained banks men.
GTGC maintenance team will ensure that all vehicles, plant and tools are inspected regularly for
general mechanical maintenance, safety guards, warning lights, warning alarms and
environmental hazards caused by mechanical defects such as oil leaks.
All mobile plant and equipment will be provided with suitable fire extinguishers.
NDM-1
200mmx10 nos of HDPE pipe with steel strap will cross the TRANSCO asset 400kV line.
Distance from protection slab to driving pit is 11.32 meters.
Distance from protection slab to receiving pit is 13.54 meters.
Vertical difference between pipe and protection slab is 3.11 meters.
NDM-2
200mmx2 nos of HDPE pipe with steel strap will cross the TRANSCO asset 400kV line.
Distance from protection slab to driving pit is 12.96 meters.
Distance from protection slab to receiving pit is 4.32 meters
Vertical difference between pipe and cable is 3.06 meters.
NDM-3
200mmx4 nos of HDPE pipe with steel strap will cross the TRANSCO asset 400kV line
Distance from protection slab to driving pit is 12.35 meters.
Distance from protection slab to receiving pit is 4.39 meters
Vertical difference between pipe and cable is 3.06 meters.
NDM-4
200mmx4 nos of HDPE pipe with steel strap will cross the TRANSCO asset 400kV line
Distance from protection slab to driving pit is 11.74 meters.
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METHOD STATEMENT FOR Date 24th July 2018
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NDM-5
200mmx10 nos of HDPE pipe with steel strap will cross the TRANSCO asset 400kV line line
Distance from protection slab to driving pit is 12.21 meters.
Distance from protection slab to receiving pit is 17.57 meters
Vertical difference between pipe and cable is 3.14 meters.
NDM-6
200mmx4 no of HDPE pipe with steel strap will cross the TRANSCO asset 400kV line lin.
Distance from protection slab to driving pit is 12.36 meters.
Distance from protection slab to receiving pit is 12.06 meters
Vertical difference between pipe and cable is 3.45 meters.
NDM-7
200mmx2 no of HDPE pipe with steel strap will cross the TRANSCO asset 400kV line.
Distance from protection slab to driving pit is 11.41 meters.
Distance from protection slab to receiving pit is 3.42 meters
Vertical difference between pipe and cable is 2.76 meters.
NDM-8
200mmx2 no of HDPE pipe with steel strap will cross the TRANSCO asset 400kV line.
Distance from protection slab to driving pit is 11.13meters.
Distance from protection slab to receiving pit is 13.25 meters
Vertical difference between pipe and cable is 2.78 meters.
NDM-9
200mmx10 no of HDPE pipe with steel strap will cross the TRANSCO asset 132kV line
Distance from protection slab to driving pit is 8.12 meters.
Distance from protection slab to receiving pit is 7.88 meters
Vertical difference between pipe and cable is 3.09 meters.
NDM-10
200mmx2 no of HDPE pipe with steel strap will cross the TRANSCO asset 132kV line lin.
Distance from protection slab to driving pit is 8.14 meters.
Distance from protection slab to receiving pit is 7.86 meters
Vertical difference between pipe and cable is 3.09 meters.
NDM-11
200mmx2 no of HDPE pipe with steel strap will cross the TRANSCO asset 132kV line.
Distance from protection slab to driving pit is 7.97 meters.
Distance from protection slab to receiving pit is 8.03 meters
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METHOD STATEMENT FOR Date 24th July 2018
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9.1 PROCEDURE
1) NDM-1 400 kV Cable Crossing
Step-1: Entering from Driving Pit for NDM-1 (200mmx10nos of HDPE pipe)
The distance between cable and starting point is 11.32 meters.
Vertical clearance is 3.11 meters.
We will check the existing ground level and we start driving pipe into crossing route accordingly.
After 1 meter, we will check the existing ground level and we will repeat it through crossing with 1
meter intervals.
Once we completed the 11.32 meters, we will recheck the existing ground level to see for any possible
settlement.
Step-2: Crossing the Cable, Midpoint of NDM-1
Vertical clearance is 3.11 meters.
In order to move forward, we will check and record existing ground level. Once it’s confirmed we will
resume the driving activity.
Step-3: Driving through Receiving Pit from Midpoint of NDM-1
Vertical clearance is 3.11 meters.
We will confirm the existing ground level to continue the activity and will repeat it through the receiving
pit with 1 meter intervals.
Once we completed the 13.54 meters, we will recheck the existing ground level.
TOTAL LENGTH OF NDM-1 CROSSING IS 26.83 METERS.
Once we completed the 12.96 meters, we will recheck the existing ground level to see for any possible
settlement.
After 1 meter, we will check the existing ground level and we will repeat it through crossing with 1
meter intervals.
Once we completed the 8.14 meters, we will recheck the existing ground level to see for any possible
settlement.
Once we completed the 8.03 meters, we will recheck the existing ground level.
The first step of HDD work involves planning, and reviewing of the information already available about the
work and job site.
1. Marking bore location.
2. Marking entry point and machine proposed location and the access to this point.
3. Checking all existing service record drawings crossing our job location and then their depths
from ground level.
4. Excavation around entry and exit points, to check if any service is existing but not shown on
the record drawings.
5. Surveying the level of our job at different points.
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Operation of horizontal directional drillings (HDD) is characterized by the following three work stages:
Pilot Drilling Operation.
30" Reaming Operation(s)
Pull Back Operation
Each drilled rod is followed by another one from the drilling rig and the drilling process continues in cycles
until the drilling head punches out at the target destination.
The respective position of the drilling head underground is determined with the aid of a sensor located
right behind the drilling head, by using the wire-line-method and utilizing the existing earth’s magnetic field
and gravity, and is generally transmitted via cable to the control cabin. Due to this powerful measuring
technology adopted from deep drilling technique, the method is practically suitable for all ranges of depths.
In addition the so-called walk-over-method is used on smaller drilling systems.
At locations with greatly disturbed magnetic fields, e.g. due to the geology or very intensively magnetic
metallic constructions in the area of the drilled hole, gyro compasses are used more often as a system of
measuring.
The control of the BHA is carried out via a reorientation of the drilling direction of the bit by small amounts,
transferred by purposeful rotations of the drill rod, and the bent sub.
After the controlled pilot drilling has exit at the target destination, the drill bit and the measuring probe are
removed and replaced by 18” reamer. The purpose of the reamer is to open the hole and mix the soil inside
with Bentonite, a process, which may take several stages to complete. Several different types of tools are
used to perform these operations depending on the type of ground being drilled. As a rule for soft grounds,
barrel reamers are used whereas for medium to hard grounds fly cutters are used. For harder formations,
such as rock, hole openers are engaged.
The 18” reamer is pulled back rotating and getting from the exit-side to the drilling rig. For each drill rod
removed at the drill string, a new drill rod is added at the opposite work side. In this way it is ensured, that
a complete drill string is present in the drilled hole at all times. The procedure is repeated until the drilled
hole has reached the intended final diameter (30"). Each expanding cutting tool should always work to the
same centerline as the previous drilled hole (stepped barrel reamer, stabilizers).
The conventional method of “back reaming” is when the 18"reamer is pulled from the pipe side to the rig
side, is occasionally replaced by “forward reaming”, when the 18”reamer is pushed into the ground from
the drilling rig. In this instance, the pilot drilling serves as a guide for the reaming tool. Occasionally the drill
string is also pulled from the pipe site by using a JCB which is connected to the drill string via a swivel. This
method can provide high axial forces without risking buckling of the pipe which would be promoted by the
Document Number Document Title Rev. 0
METHOD STATEMENT FOR Date 24th July 2018
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11.0 Attachments:
Risk Assessment