Measurement & Analytics | Measurement made easy

Flow measurement made easy

A solution for every application
Expertise in technology
More than a century of experience

To operate any process efficiently, it is essential to measure,

control, actuate and record. With ABB’s measurement and
analytics products and solutions, you receive the best
technology combined with the most reliable products available
on the market.

ABB offers a broad range of life cycle services for optimum

product performance. A global network of measurement product
specialists delivers local service and support.

Research and development is a vital source of ABB’s technology

leadership. It builds on the foundation of existing technologies
for new applications, and continues to develop the breakthrough
technologies needed to meet future challenges.

ABB and its heritage companies have been leaders in innovation

and technology for more than 100 years.

Aztec Bush Beach Engineering

Limited

Pressductor®

2 | Flow measurement solutions

ABB Measurement & Analytics
Your global partner

World-class measurement solutions ABB’s measurement and analytics products portfolio:

ABB measurement and analytics products provide world-class − Analytical measurement
measurement solutions for any industry, utility or municipality. − Flow measurement
Latest innovations deliver technological solutions to make − Natural gas measurement
it easier for you to run your plant. ABB’s measurement and − Valve automation
analytics products are based on common technology, − Pressure measurement
providing a common look and feel and method of operation. − Temperature measurement
This results in products, that are easy to configure, easy to − Recorders and controllers
integrate, and easy to maintain. − Level measurement
− Device management
For more information please visit: − Force measurement
www.abb.com/measurement − Service

1 Water and waste water | 2 Power and industrial steam | 3 Chemical and petrochemical | 4 Oil and gas | 5 Pulp and paper | 6 Minerals | 7 Metals
8 Food and beverage | 9 Marine

1 2 3

4 5 6

7 8 9

Flow measurement solutions | 3

Flow measurement expertise
Making measurement easy

For more than 100 years, ABB’s flow measurement products deliver reliability,
accuracy, repeatability and easy maintenance to customers worldwide.

Getting the best levels of efficiency and performance from your production process
requires reliable, accurate flow measurement. Choosing ABB flow measurement
solutions for your application means to decide for high-quality measurement. ABB
offers one of the world’s largest and most innovative product ranges, unrivalled in
its breadth and scope.

A common HMI platform (human machine interface platform) enables you to easily
configure, integrate and maintain ABB measurement products.

For more information please visit www.abb.com/flow

Some of ABB’s innovations in flow measurement

First mass-produced First swirl-type First battery powered First subsea

variable area flowmeter flowmeter full-bore magmeter flowmeter

1930s 1970s 1980s 2002

1914 1962 1974 1992 2011

First venturi tube First wedge type First magmeter First magmeter First renewable
for gas flow meter with capacitive for partially filled powered flowmeter
for slurry service signal pick up pipe applications utilizing wind and
solar power

4 | Flow measurement solutions

Flowmeters for liquids, gases and steam
A quick application guide

Application, Electro- Vortex/Swirl Thermal Coriolis Variable Differential Flow

product features magnetic mass mass area pressure computers
Liquids
Conductive • • • • •
Non-conductive • • • •
Solids content • • • •
Pulsating • • •
Viscosity > 10 cSt • • • •
Liquid calculations • •
Custody liquid measurement • • •
Gas/oil well optimization •
Gases
Dry/clean • • • • •
Moist • • • • •
Corrosive • •
Contaminated • • • • •
Gas calculations • •
Custody gas measurement • •
Steam* • • • • •
Fluid temperature -40…180 °C -55…400 °C -25…300 °C -50…200 °C -20…400 °C -50…500 °C
-40…356 °F -67…752 °F -13…572 °F -58…392 °F -4…752 °F -58…932 °F
Ambient temperature -40…60 °C -40…85 °C -25…70 °C -40…70 °C -25…60 °C -40…85 °C -40…60 °C
-40…140 °F -40…185 °F -13…158 °F -40…158 °F -13…140 °F -40…185 °F -40…140 °F
Accuracy 0.2% of rate 0.5% of rate 1% of rate 0.1% of rate 1.6 per 0.7% 0.075% of
1 g/l VDI/VDE 3513 of max. DP/SP span
Flow-X: 0.002%
Partially filled pipelines •
Nominal diameter DN 1…2400 DN 15…400 DN 25…3000 DN 1.5…150 DN 15…100 DN 15…8000
[1/25…96“] [1/2…16“] [1…120“] [1/16…6“] [1/2…4“] [1/2…320“]
Typical up-/ 3D/2D 15D/5D 15D/5D 0D/0D 0D/0D 10D/4D
downstream sections 3D/2D
Standard pressure PN 10…250 PN 10…64 PN 40 PN 16…100 PN 16…100 PN 10…400
ratings CL 150…2500 CL 150 CL 150 CL 150...600 CL 150...600 CL 150...2500
JIS 7.5…20K CL 300 CL 300 JIS 5…20K
Hygienic/sterile EHEDG CIP/SIP EHEDG
certifications 3A, FDA FDA
Certified calibrations • • • • • • •
Ex-approvals ATEX, IEC ATEX, FM ATEX, FM IECEx, ATEX ATEX, FM ATEX, FM ATEX
FM, CSA CSA CSA cFMus, NEPSI CSA CSA CSA
NEPSI, GOST NEPSI, GOST GOST GOST IEC, UI, FM
Communication FF, HART FF, HART, PA HART, DPV1 HART, PA HART FF, HART Totalflow, Serial
PA FF PA MODBUS
MODBUS TCP/IP, HART
* e.g. saturated steam, superheated steam

Selection and sizing made easy The Product Selection Assistant (PSA) | Flow
ABB provides an excellent tool for selection and sizing of The tool is available online or offline, to give
flow meters – including quick and simple flow calculation a freedom of choice for various user groups.
and a unique feature to compare different flow technologies. Find out more at www.abb.com/flow-selector

Flow measurement solutions | 5

Global availability
A partner to rely on, wherever you are

ABB’s calibration facilities are available around the world Providing recalibration service and fast response times

Did you know that ABB is manufacturing in your area? This leads to quick
response times and enables market leading delivery times. ABB focusses on
your local needs in terms of certifications by local approval agencies for
electrical, mechanical, operating environment, and calibration certifications.

ABB has flowmeter calibration facilities located in Australia, Looking for a service partner to support you during the
China, Germany, India, the UK and the USA. The wet entire product lifecycle? ABB offers you reliable service
calibration rigs are built in accordance with ISO standards and support from planning, commissioning and training to
and certified to meet key international standards bodies, after sales service.
such as SIMT, UKAS, NIST, DAkkS, NVLAP and NATA.
The ABB flow calibration certification laboratories are
recognized by the International Laboratory Accreditation
Cooperation (ILAC). The flow rigs are some of the largest
in the world based on their constant flow capability.

6 | Flow measurement solutions

Information whenever you need it
Easy device management and industry
standard communication protocols
ABB’s instrumentation devices feature the latest in onboard diagnostics and
intelligence to help you run your business more effectively. Just as important, ABB
gives you the choice to decide which communication protocols you want to use
to access this information. You can choose from a family of tools and from different
ways to manage the lifecycle of the devices in order to get the most out of your
investment.

ABB’s device management product range includes

− Fieldbus and wireless solutions
− Handheld terminals
− Device management software Asset Vision

Flow measurement solutions | 7

Electromagnetic flow measurement
For the process industry

ProcessMaster: For efficient plant operation and constant product quality

The first choice for demanding process industry applications, ProcessMaster
electromagnetic flowmeter is tough, reliable, and incredibly easy to work with.
It helps save resources at every stage of the lifecycle.

The solution
Its modular design offers the industry’s widest range of
liners, electrodes and sizes to meet the needs of even
the most demanding process applications. The powerful
transmitter is easy to use and provides the output signal that
meets your needs. With ProcessMaster you get a versatile,
reasonably priced, most accurate flow meter tailored for
your applications.

FSM4000: your robust flowmeter for conductive fluids in heavy duty applications
It masters your critical applications and conserves valuable resources with highly
accurate measurement of process parameters in a wide range of industries.

The solution
FSM4000 provides a highly stable output signal in challenging
applications such as slurries within the mining industry – even
with large pieces of rock. Its measurement performance is
unsurpassed in applications with – high content of solids
(e.g. pulp stock in pulp and paper industry), – pulsating flows
or – any other high signal noise application.

8 | Flow measurement solutions

HygienicMaster: your first choice for demanding hygienic applications
It provides best levels of performance, flexibility and control in the most
demanding hygienic applications, resulting in better product quality and highest
reliability.

The solution
HygienicMaster is designed specifically for the food and
beverage, pharmaceutical and biotechnology industries.
Manufactured from FDA approved materials and certified
in accordance with EHEDG and 3A, HygienicMaster sets
a benchmark. The sensor is fully CIP/SIP cleanable.
Variable process connections simplify installation and reduce
inventory as well as replacement costs.

General specifications
Product ProcessMaster FSM4000 HygienicMaster
Nominal diameter DN 3…DN 2000 (1/10…80") DN 3…DN 000 (1/10…40") DN 1…DN 100 (1/25…4")
Nominal pressure PN 10…PN 100, Cl 150…CI 2500 PN 10…PN 40, Cl 150…CI 300 PN 10…PN 40, Cl 150…CI 300
Process connection Flanges in accordance with DIN/EN, ASME, JIS and others Weld stubs, threaded pipe connections,
Tri-Clamps, wafer-type, flanges in
accordance with DIN/EN, ASME, JIS

Lining Hard rubber, soft rubber, PTFE, PFA, ETFE PFA, vacuum stable
Protection class IP 67 or IP 68 IP 67 or IP 68 IP 67 or IP 68
Fluid temperature Up to 180 °C (356 °F) Up to 180 °C (356 °F) Up to 180 °C (356 °F)
Ex approvals ATEX, IEC zone 1 and zone 2, FM, – ATEX, IEC zone 1 and zone 2, FM,
CSA Div 1 and Div 2, NEPSI zone 1 CSA Div 1 and Div 2, NEPSI zone 1
and zone 2, GOST and zone 2, GOST

Certificates – – 3A, EHEDG, FDA approved materials

Inputs/outputs Analog output (4…20 mA), pulse output, contact input/output
Communication HART protocol (standard), PROFIBUS PA, FOUNDATION Fieldbus
Verification tool ScanMaster software – ScanMaster software

Flow measurement solutions | 9

Electromagnetic flow measurement
For the water industry

WaterMaster enables easy flow measurement for water industry applications

It sets the standard for water, wastewater, sewage and effluent flow measurement
and management. WaterMaster helps to efficiently manage precious water
resources by accurately measuring water volumes consumed from production
processes.

The solution
The modular design concept offers flexibility and reliability
while providing a long service life and exceptionally low
maintenance costs. WaterMaster’s self-monitoring and
diagnostic functions increase the plant availability and reduce
downtime. The flowmeter is accurate and easy to use,
offering in-situ verification as well as advanced self-calibration.

AquaMaster: For billing, survey and leak detection in remote locations

Providing economic and reliable water measurement, it saves energy and cost,
naturally. It is a direct result of ABB’s worldwide experience in the water industry
and targeted at resolving environmental and industry specific requirements.

The solution
The AquaMaster is designed specifically for clean water
applications. Its versatile power management options, 5-year
battery or energy efficient wind and solar power, allow it to
be placed remotely in the field; it can be buried and flooded.
It measures flow and pressure accurately, provides logged
data and can communicate remotely. AquaMaster is the
perfect tool for irrigation, abstraction, distribution and revenue
metering.

10 | Flow measurement solutions

AquaProbe: The flowmeter for probe-based in-situ flow measurement
Maximum performance with easy, low-cost installation. Whatever the location or
installation requirements, AquaProbe provides a cost-effective insertion flowmeter
solution. Both the FEA200 flow sensor and the transmitter are fully submersible,
enabling installation in flooded chambers.

The solution
AquaProbe is an insertion type electromagnetic flowmeter;
used as a permanent flow measurement solution or a portable
survey tool. Assisting in the building of an accurate network
model, locating leaks to check the operation of installed,
full-bore meters. The sensor can be installed in pipelines
without the need for major excavations or alterations to
pipework.

General specifications
Product WaterMaster AquaMaster AquaProbe
Application Water, waste water and sludge Clean water Clean water
Meter body style Flanged Flanged 1 in. BSP/1 in. NPT
Line sizes 10 to 2,400 mm (3/8 to 96 in.) 15 to 600 mm (1/2 to 24 in.) 200 to 8,000 mm (8 to 320 in.)
nominal bore
Flow ranges 0…200,000 m 3/h 0…7,875 m 3/h 0…5 m/s (insertion size dependent)
Typical pressure loss < 0 bar < 0.63 bar < 0.63 bar
Operating pressure Nominal 16 bar Nominal 16 bar Nominal 16 bar, max. 20 bar
Accuracy 0.4% of rate standard or 0.2% optional 0.5% battery or 0.25% mains ± 2% of rate or ± 2 mm/s (± 0.08 in./s)
whichever is the greater
Transmitter output 4…20 mA or 4…12/20 mA, Pulse output – 50 Hz maximum, Pulse output – 50 Hz maximum,
galvanically isolated 50% nominal duty cycle 50% nominal duty cycle
Transmitter mounting Remote/integral Remote/integral Remote
Agency approvals OIML/MID/FM/ATEX/FMc/IECEX OIML/MID Drinking water (WRAS) approved
Digital communications Profibus/HART/Modbus SMS/GPRS SMS/GPRS/Profibus/HART/Modbus
Power supply Mains 85 to 265 V AC @ < 7 VA, Battery/renewable/mains Battery/renewable/mains
DC 24 V ± 30% @ < 0.4 A
Wetted material – – PEEK/stainless steel
Liner material Elastomer/polypropylene/ Elastomer PEEK
PTFE (size dependent)
Electrode material Stainless steel/Hastelloy C Stainless steel Stainless steel

Flow measurement solutions | 11

Coriolis mass flow measurement
From accurate dosing of single drops to
filling ocean-going tankers
CoriolisMaster flowmeters offer high precision and lowest pressure drop
They help you save on installation costs due to a compact design, and save on
lifetime costs due to minimum pressure drop, no moving parts and no wear-out of
wetted parts in most applications. Measure flow rate (mass and volume), density,
temperature and concentration in one meter.

The solution
The FCB400 is a general purpose mass flow meter for all
industries, ideal for high precision filling and for process
or well monitoring under tough conditions. Its wide variety of
connections and software options allow flexibility for various
applications. The FCB100 version is made for system
integration, offering full access Modbus communication
and fast pulse/frequency outputs.

12 | Flow measurement solutions

CoriolisMaster Hygienic flowmeter: mass flow measurement for hygienic applications
The CoriolisMaster Hygienic is a general purpose meter for hygienic applications
where polished wetted materials are required: from high precision filling to process
monitoring under tough conditions. Its certified cleanability enables safe use in all
hygienic flow measurement applications.

The solution
The CoriolisMaster FCH400 is one of the most cost saving
meters on the market with minimal installation space
requirements and lifetime costs. Plus it is suitable for hygienic
applications. The CoriolisMaster FCH100 series is ideal for
system integration with a simple to use transmitter interface.

Flow measurement solutions | 13

Coriolis mass flow measurement
From accurate dosing of single drops to
filling ocean-going tankers
Coriolis FCM2000 is your flowmeter for many industries and applications
The Coriolis FCM2000 MS2 meter series features a bent single tube meter, designed
for very low flow rates. It can measure single drops of liquid with high precision.
The Coriolis FCM2000 MC2 meter's unique S-shape tube and modular design makes
it the ideal instrument for tough measurement requirements.
The solution
The MS2 series is a low flow meter for all industries and
various applications. It is easy to install and offers unrivalled
measurement performance. The MC2 series is a general
purpose meter delivering excellent results under tough
conditions such as fast changing fluids, proven in thousands
of applications worldwide.

General specifications sensors

Product FCBxxx FCHxxx FCM2000 MC2/MS2
Application O&G, chemicals, marine, P&P, power, … F&B and pharma All industries
Sensor design Bent twin tube sensor Bent twin tube sensor MC2: double bent twin tube sensor
MS2: bent single tube meter
Meter sizes 15…150 mm (1/2"…6") 25…80 mm (1"…3") MC2: 20…150 mm (3/4"…6")
MS2: 1.5…6 mm (1/16"…1/4")
Flow ranges 0…860 t/h 0…250 t/h MC2: 0…600 t/h | MS2: 0…1 t/h
Accuracy flow FCBx30: 0.25% of measure value FCHx30: 0.25% of measure value MC2: 0.1% or measured value
FCBx50: 0.1% of measured value FCHx50: 0.1% or measured value MS2: 0.15% or measured value
Accuracy density FCBx30: 0.01 kg/m 3 FCx30: 0.01 kg/m3 MC2: 0.001 kg/m3
FCBx50: up to 0.0005 kg/m3 FCx50: up to 0.0005 kg/m3 MS2: 0.01 kg/m3
Wetted material Stainless steel or Ni-Alloy Stainless steel or Ni-Alloy Stainless steel or Ni-Alloy

General specifications electronics

Product FCx400 FCx100 FCx300 and FCM2000 ME2
Transmitter output Up to 5 modular I/O, freely selectable MODBUS RS485, 2 digital outputs 2 x mA, 1 pulse, 1 digital out, 1 digital in
and adjustable, HART (pulse, frequency, contact) HART, Profibus PA, FF
Display Through the glass operation No Through the glass operation
Power supply 110…240 VAC or 11…30 VDC 11…30 VDC 110…240 VAC or 24 VAC
Special features Diagnostics, verification (VeriMass) Diagnostics, verification (VeriMass) Diagnostics
DensiMass concentration measurement DensiMass concentration measurement DensiMass concentration measurement
FillMass batch software FillMass batch software

14 | Flow measurement solutions

Saving resources made easy – flowmeters in filling applications
Whether filling road tankers, containers or blending liquids – ABB flow measurement
products help saving resources, for example in the chemical industry.

Phosphoric acid (70%) Phosphoric acid of x%

G11855a
Panel
Qm, p, T, C

Control system

Qv, p, T

Water

The solution
In the process of a chemical plant shown above, phosphoric The meters read the massflow directly with a filling accuracy
acid in varying quantities and varying concentrations is of approximately 0.1% and supply a highly accurate density
produced. The operator selects two parameters: the quantity or concentration measurement as required, to provide a
in kilos and the concentration of phosphoric acid. The control highly accurate online blending process of acid and water. An
system then operates the blending and filling automatically, electromagnetic flowmeter may be used as a cross-reference.
dosing water according to the concentration required. Using CoriolisMaster in this application, the filling time for
each truck is reduced by 20 minutes. With approximately
In the past, the operator would have initially filled a calculated 3000 trucks being loaded per year, CoriolisMaster helps to
volume of highly concentrated acid into the tank and then accomplish great savings in both time and cost.
added water to create the required concentration level. This
lead to inaccuracies of the volume filling. Either trucks were
not loaded to 100 percent of their capacity, or had to be
reloaded after controlling the weight. Using Coriolis meters
solves these issues.

Flow measurement solutions | 15

Differential pressure (DP) flowmeters
Simplifying complex measurements

Orifice plates and carriers for all applications

Orifice plates are available with different profiles for applications from clean to dirty
fluids and from low to high viscosity liquids. They are usually supplied with a data
tab welded to (or integral with) the circumference. Designs available include square
edged, quarter circle, conical entrance, eccentric and segmental.

The solution
Orifice plates are an incredibly versatile flow metering
technology and are used in a wide range of flow measurement
applications, including:
− Clean liquids, gases and steam
− Fluids containing solids
− High viscosity fluids
− Fluids at low flowrates
− Flow monitoring
− Gas and utility flows to combustion plants
− Steam consumption
− Pilot plants

Compact DP flowmeters for improved reliability and economic installation

Improved reliability and economy are achieved by reducing or eliminating the
impulse piping between transmitter and restriction element. The complete flowmeter
is comprised of the primary element, manifold and transmitter – in a one-piece
assembly, leak tested and ready to use.

The solution
Compact DP flowmeters are used for flow monitoring and
flow control loops, measuring liquids, gases and steam in
small to medium sized pipelines or ductwork, with averaging
pitot model. Integral DP and multivariable transmitters are
available and sizing/configuration is facilitated by ABB’s
CompactMaster software.

16 | Flow measurement solutions

Wedge meters: extremely robust flowmeters for difficult applications
Wedge meters are bi-directional and are particularly suitable for fluids which have
a high solids content, are erosive/abrasive or have a high viscosity.

The solution
The V shaped restriction element design allows solids to
pass through the restriction without accumulating. The meter
characteristic remains constant down to very low Reynolds
Numbers, making it suitable for high-viscosity liquids.
Flanged or chemical tee remote seal versions offer use of
large sensing surfaces to improve performance in otherwise
difficult applications.

General specifications
Product Orifice Compact DP Wedge meters
Application Liquids, gases and steam in circular pipes –
Function Flow measurement, flow restriction, Flow measurement Flow measurement
pressure reduction
Mounting To fit between RF, FF or RTJ flanges To fit between RF, FF or RTJ flanges To fit between RF, FF or RTJ flanges
Line sizes Typically 25 to 1200 mm (1 to 48 in.) 15 to 600 mm (1/2 to 24 in.) 15 to 600 mm (1/2 to 24 in.)
nominal bore depending on meter type and above
Typical pressure loss 35 to 95% of generated DP 1 to 95% of generated DP 20 to 60% of generated DP
Typical accuracy ± 0.5% of rate (based on uncertainty ± 1.5 to 2% of rate ± 0.5% of rate when calibrated
of coefficient)
Operating pressure As flange rating Up to 100 bar g (1450 lbf/in 2g) As flange rating [chemical tee models are
limited to 20.6 bar (300 lbf/in 2 g )]
Operating temperature 538 °C (1000 °F) for 316 SS, higher Liquids and gases: 121 °C (250 °F) 538 °C (1000 °F) for 316 SS, higher
temperatures possible for other materials Saturated steam: 230 °C (446 °F) temperatures possible for other materials
Element types Concentric, eccentric, conical entrance, Concentric Orifice, Integral Orifice, Wedge
quarter circle, segmental Averaging Pitot, Wedge
Design standards ISO5167, R W Miller, AGA-3 ISO5167 ABB proprietary device
Plate thickness Typically 1 to 25 mm (0.04 to 1 in.) – –
dep. on function and design standard
Wetted material 316/316L, CrNi steel (other steels, 316L Carbon steel, 316/316L, CrNi steel, (other
alloy steels & specialist alloys available) steels, alloy steels & specialist alloys available)
Transmitter output 4…20 mA or Digital 4…20 mA or digital 4…20 mA or digital
Transmitter mounting Optional – remote Integral – direct on element Optional – remote or integral
Digital communications Hart, Profibus, FF and Modbus HART, Profibus, FF and Modbus Hart, Profibus, FF and Modbus
Tapping options To suit corner or flange taps Varies with device Pipe taps, remote seals (flanged
branches or chemical tees)
Body material – – Carbon steel, 316/316L stainless steel
Wedge element (other steels, alloy steels & specialist
material alloys available)

Flow measurement solutions | 17

Differential pressure flowmeters
Simplifying complex measurements

Torbar averaging pitot tubes: the multiport self-averaging flow meter

Torbars are suitable for flow measurement of gases, liquids and steam. Some of
the many typical applications include water, natural gas, flue gas, nitrogen,
combustion gases, ventilation air, sea water, cooling water, crude oil, saturated
and superheated steam.

The solution
The Torbar design is based on the classical pitot tube
concept of fluid flow measurement. Since its design and
launch, thousands of Torbar flowmeters have been
installed. The withdrawable versions can be easily retracted
from the pipeline even under flowing pressure.

Venturi tubes for low pressure loss and high accuracy

Metering liquids, gases and steam in oil and gas, chemical, power and general
industry, venturi tubes offer significantly lower permanent pressure losses leading
to reduced pumping/compression costs.

The solution
The Venturi tube is a robust device, designed for use where
low pressure-loss is required.
− Reduce energy costs by typically 20 to 25%
− Reduce greenhouse gas emissions
− Can be designed for elevated pressures and/or temperatures
− Full data dossiers available covering manufacture, materials
and testing
− Flow calibration available for enhanced performance

18 | Flow measurement solutions

Flow nozzles for high velocity flow measurement
The flow nozzle offers excellent long-term accuracy with less wear and reduced
possibility of distortion as it does not rely on a sharp edge (which can degrade over
time) for maintaining its accuracy. It therefore measures higher flow rates than an
equivalent orifice plate at the same differential pressure.

The solution
Nozzles are primarily used where their high velocity and
erosion-resistant characteristics are required. These include
power industry applications including metering of boiler
feed water and superheated steam, including verifying the
performance of turbine generator sets in accordance with
design code ASME PTC-6.

General specifications
Product Torbar Venturi tubes Flow nozzles
Application Liquids, gases and steam in circular Liquids, gases and steam in Clean and contaminated liquids, gases
or rectangular conduits circular pipes and steam in circular pipes
Mounting Insertion via threaded or flanged tapping, Flanged or welded-in Flanged or welded-in
direct in line (for small line sizes)
Line sizes 15 to 8000 mm (1/2 to 315 in.) 50 to 1200 mm (2 to 48 in.) 50 to 630 mm (2 to 25 in.)
60 to 600 mm (2 to 24 in.)
Typical pressure loss < 0.1 bar 5 to 20% of generated DP 35 to 95% of generated DP
Operating pressure Up to ASME class 2500 flange rating As flange rating As flange/pipe rating
Operating temperature Typically up to 1200 °C, depending on 538 °C (1000 °F) for 316 SS, higher temperatures possible for other materials
fittings and materials
Typical accuracy ± 0.75 to 1% of rate (based on ± 0.8 to 1% of rate (based on uncertainty of coefficient)
uncertainty of coefficient)
Probe diameters 12, 25 or 60 mm (0.5, 1 or 2.36 in.) N/A N/A
diameter probes, opt. with end supports
Wetted material 316/316L CrNi steel (other steels, alloy steels and specialist alloys available)
Versions and In-line, fixed insertion, withdrawable Classical, long pattern Long radius, ISA1932, ASME PTC-6
Design standards

Flow measurement solutions | 19

Differential pressure flowmeters
Simplifying complex measurements

StackFlowMaster for stack emission control

StackFlowMaster offers stack gas flow metering solutions that, when combined
with a CEMS analyzer, form a complete CEMS package for the measurement of
the mass flowrate of pollutants into the environment. It is based on the Torbar
multi-port self-averaging pitot flow meter and offers ultra-low pressure loss coupled
with options of auto zero / span and purging.

The solution
− New stack gas installations
− Add flow measurement to existing stack gas installations
that lack flow metering, either to meet the legislation or for
process information.
− Maintenance/repair/overhaul of existing stack gas
installations, replacing the old flow meters to bring the
installation up to the standards required by current
legislation.

General specifications
Product StackFlowMaster
Application Combustion exhaust gas metering in circular or rectangular stacks
Mounting Full- or partial-insertion across stack via flanged branches
Stack diameters 1 to 8 meters (1.1 to 26.25 ft)
Typical pressure loss < 0.1 bar
Operating pressure As mounting flange rating (but typically these are low pressure systems)
Operating temperature Maximum 1200 °C (2192 °F) depending on probe material
Typical accuracy ± 2% typically
Probe types 25 or 60 mm (1 or 2.36 in.) diameter probes, optionally with end supports
Probe material 316L and 321H stainless steel or UNS N06625 alloy
Mounting Insertion via flanged branch with optional end support
Variants Probe and tx only, optionally with MCERTS interface, meter purging or automatic zero/span checking
Transmitter output 4…20 mA
Transmitter mounting Remote, direct on probe or within enclosure
Agency approvals MCERTS/TUV to EN 14181 and EN 15267-3
Digital communications HART or Modbus

20 | Flow measurement solutions

Multiphase flowmeters
The radioactive-free solution

VIS Multiphase flowmeter for produced oil, gas and water

ABB VIS (VEGA Isokinetic Sampling) multiphase flowmeter is the ideal solution for
flowmetering in upstream applications close to the wellhead. Based on a unique
and patented technology, VIS provides the same accuracy of conventional test
separators with no time delay and a much lower investment cost in a product sized
radioactive-free device.

The solution
− Unique and patented technology
− Based on conventional instrumentation only (easy to
commission and maintain)
− Radioactive-free, no gamma source involved
− Portable solution in a skid-mounted configuration for
well-testing applications
− Tailored for gas storage applications
− Customizable according to specific requirements in terms
of size, material and rating

General specifications
Product VIS Multiphase
Operating envelope 80-100% gas volume fraction
Accuracy for liquid flow rate ± 3% of reading
Accuracy for gas flow rate ± 3% of reading
Accuracy for water flow rate ± 5% of reading
Gas turndown 6:1 standard, 30:1 and 100:1 with special engineered solutions
Liquid turndown Unlimited
Process connections ANSI, API, UNI or according to project specifications
Nominal diameter DN 50 (2")…DN 300 (12"), larger sizes available on customer request
Material Carbon steel, duplex steel or according to customer specification or process requirements
Design pressure 100 bar (1450 psi) and 230 bar (3300 psi) in standard configurations,
Special configurations available according to process requirements
Process temperature -40 °C (- 40 °F)…300 °C (572 °F)
Ex approvals ATEX CE Ex II 1 G Ex, US Class1 division1&2, IEC zones 1&2 Exd, other approvals can be provided on request
Communication Analog (4…20 mA), Modbus (Ethernet or serial), other standards available on request
Pressure drop 0.3…1 bar
Size and weight Footprint 0.5 x 0.8 mt, height 1.2 mt, 390 kg (for 4” ANSI 1500)
Flow direction Vertical downward
Output signals Gas, liquid and water flowrates, liquid and water density, pressure and temperature

Flow measurement solutions | 21

Vortex and swirl flow measurement
Precise and cost effective

SwirlMaster – the flowmeter with a twist – uniquely available at ABB

The SwirlMaster FSS430/450 combines excellent measuring performance and
enhanced flow calculation capability with flexibility in installation, due to low required
inlet and outlet sections. Save 75% straight pipe run by employing SwirlMaster
instead of traditional vortex meters, turbines or orifice plates.

The solution
SwirlMaster is used in almost every industry. In particular in
chemical or petrochemical, oil and gas applications or power
generation, especially in steam applications and energy
measurement. SwirlMaster helps to reduce measurement
uncertainty by 50% or more and offers significantly lower
pressure loss compared to vortex meters with reduced bore.

VortexMaster – accurate measurement of non-conductive fluids

It features an integrated flow computer, excellent measuring performance and
enhanced flow calculation capability. The VortexMaster FSV430/450 provides
accurate and reliable flow measurement data and is able to compensate for
vibrations as well as pressure and temperature effects.

The solution
Whether chemical or petrochemical, oil and gas industry or
power generation, vortex flowmeters are used in almost
every industry. The integral flow computer function allows
direct mass and energy measurement with one device
especially for steam applications and energy measurement.

22 | Flow measurement solutions

Vortex/Swirl measurement for extremely dynamic flow measurement with high accuracy
− Simple, compact in-line installation
− The integral flow computer function in combination with the connectivity of remote sensors for pressure, temperature
or density allows direct mass and energy measurement with one device
− Internal temperature compensation saves investment and installation effort
− Increased plant availability, no moving parts, no wear, no maintenance

General specifications
Product SwirlMaster VortexMaster
Application Liquid, gas and steam flow measurement directly in volume, mass or energy units
Meter body style Flanged design Flanged or wafer design
Line sizes Flange: 15 to 400 mm (½ to 16 in.) Flange: 15 to 300 mm (½ to 12 in.)
Wafer: 25 to 150 mm (1 to 6 in.)
Flow ranges Liquids: 0.5…2500 m³/h Liquids: 1…2600 m³/h
Gases/steam: 3.7…21500 m³/h Gases/steam: 7…23500 m³/h
Flow turndown Typically 1:30, depending on application Typically 1:20, depending on application
Operating pressure Up to PN160/900 lb Up to PN160/900 lb
Accuracy 0.5% 0.65% for liquids, 0.90% for gases and steam
Transmitter output Pulse output, contact output and frequency output Pulse output, contact output and frequency output
Transmitter mounting Remote/integral Remote/integral
Agency approvals IECEx, ATEX, FM, NEPSI IECEx, ATEX, FM, NEPSI
Digital communications HART and analog (4…20 mA) HART and analog (4…20 mA)
Power supply 12…42 V (DC) 12…42 V (DC)
Wetted material Stainless steel, optionally Hastelloy C, Duplex Stainless steel, optionally Hastelloy C, Duplex

Flow measurement solutions | 23

Thermal mass flow measurement
Dynamic mass measurement of gases

Sensyflow FMT400-VTS/FMT500-IG – intelligent and versatile

Sensyflow direct gas mass flowmeters operate within the widest flowrange.
Highly accurate, even at low pressure and/or low flow rates, they improve process
quality and provide easy installation and commissioning, low maintenance costs
and short response times.

The solution
Direct gas mass flowmetering solutions succeed in a
variety of industries and are essential at key stages across
the process industry, where direct mass flow measurement
combined with high accuracy, short response times, reliability
and easy installation is required. Sensyflow saves you up
to 30% set up time and 10% in gas consumption.

Sensyflow FMT200-ECO2 – compact, dynamic and universal

Sensyflow FMT200-ECO2 is used for pneumatics, paint robot control, compressed
air systems, gas dosing and burner control. It features compact and arbitrary
mounting. Its highly modular process connections allow a universal machine
integration and test set up.

The solution
The Sensyflow FMT200-ECO2 is a compact, dynamic and
universal meter. It is easy to integrate in OEM solutions or
other stationary dosing equipment. The fast response time of
less than 25 milliseconds, its low weight and a great variety
of process adapters allow for flexible integration. User-friendly
system integration into customer-specific machines and the
individual control loops are very easy to realize.

24 | Flow measurement solutions

Sensyflow FMT700-P – highly dynamic and precise
It combines perfect precision, sensitivity and fast response time with user friendly
intuitive system handling. The Sensyflow FMT700-P is the reference system for
engine test benches, quality control and development applications worldwide.

The solution
At motor test benches it monitors the intake air measurement
as a very important measure for the burning process of piston
engines. Other applications include emission tests, quality
control of flow components and homologation tests.

General specifications
Product Sensyflow FMT400-VTS/FMT500-IG Sensyflow FMT200-ECO2 Sensyflow FMT700-P
Application All technical gases Pneumatic, compressed air, Engine test benches, reference class
gas dosing, OEM air mass flowmeter
Meter body style Flanged, insertial w/o pipe Highly modular process connections Flanged, compact quick fit setup
Line sizes 25…3000 mm (1"…120") 8…25 mm (0,31…1 in.) DN 25…DN 200 mm (1…8")
Flow ranges Gases, 0…3,000,000 kg/h / 0…100 kg/h / (0…220 lb/h), e.g. for 0…4000 kg/h / 0…1000 g/s, air
0…6,600,000 lb/h, e.g. for atmospheric air, N2, all common
atmospheric air, N2 norm/standard-volume flow units

Flow turndown Up to 1:150 Up to 1:100 Up to 1:40

Typical pressure loss Very low / < 3 mbar / < 0,145 psi Low / < 100 mbar / < 10 kPa / < 1,45 psi Very low / < 20 mbar / < 0,290 psi
Operating pressure Up to nom. 40 bar/40*105 Pa/580psi 10 (16) bar/10 (16)*105 Pa/145(232)psi 0,6…2,5 bar abs./60…250 kPa/8.7…36 psi
Accuracy < 0.9% (1,85%) o.R./gas & setup dep. < 3% o.rdg < 1% o.rdg.
Transmitter output 4 (0)…20 mA/HART 0…5 V, 0…10 V, 4 (0)…20 mA 0…10 V, 4 (0)…20 mA
Agency approvals ATEX zone 0,1 & 2, FM Cl1 Div1/2 ATEX zone 2 and 22 –
Transmitter mounting Remote/integral Integral Remote
Digital communications HART, Profibus DPV1, Totalizer Totalizer pulse or frequency, adjustable RS232
Power supply 110…230 V AC, 24 V AC/DC 24 V DC ±10% 110…230 V AC
Wetted material Stainless steel, ceramic sensor Aluminium body/connections, glass sensor Aluminium body, glass sensor
Others Hygienic version: FMT400-VTCS Test kit available Perfect quick fit pipe setup
Response time < 500 ms < 25 ms Extremely fast, typ. ~ 12 ms

Flow measurement solutions | 25

Variable area flow measurement
Low cost measurement for gases, liquids
and steam
PurgeMaster for optimum flexibility with a minimum number of components
PurgeMaster A6100 flowmeters are low capacity variable area flowmeters for both
liquid and gas with an excellent selection of material and scale lengths in a single
product family design. They feature a corrosion resistant, high strength stainless
steel body, quick, easy snap-in tube construction and a safety tested operator
protection shield.

The solution
PurgeMasters are ideal for applications such as the purging
of control lines and instrument enclosures. Their use is easily
extended into fluid sampling, liquid specific gravity, level
measurement and similar services.

FGM1190 flowmeter for a high degree of reproducibility

The wide variety of float weights and meter tubes allows the glass tube flowmeter
FGM1190 to be matched exactly to the required flow range. The three ribs, parallel
to the center axis of the meter tube, guide the float over the entire flow range.
This enables a high degree of reproducibility because the float is absolutely centered
in the meter tube.

The solution
Designed for flowrate measurements in many industries
including system manufacture, food, water treatment plants
and chemical. Aggressive fluid applications are possible
because the fluid wetted parts can be made from a wide
variety of different materials.

26 | Flow measurement solutions

10A2235 RatoSight: stable and reliable
The RatoSight is a rugged, low cost glass tube meter providing stable and reliable
operation. Its materials selection and outstanding installation flexibility make it the
solution for visual indication of moderate viscosity liquids. It can be suited with fully
adjustable, vibration-proof magnetic switches and relays.

The solution
Suitable for automatic shutdown of heavy equipment with
forced lubrication control, extremely resilient on marine
uses, desalination RO systems and high corrosion exposure
environments.

General specifications
Product PurgeMaster A6100 FGM1190 10A2235
Application Clean, low viscosity liquids and gases Clean, low viscosity liquids and gases Clean liquids and gases
Mounting Vertically, in line, wall/surface or Vertically, in line Vertically, in line
back of panel
Connections ¼ in. NPT or BSPP female, ¼ to 2 in. threaded, DN10 to DN50 flanged, ½ to 2 in. threaded NPTI –
vertical or horizontal SC15 to SC50 hygienic (DIN11851), vertical horizontal/vertical
Seals Buna N, Viton ® ,EPR, KalrezTM BUNA N, Viton®, EPDM BUNA N, Viton®
Flow range Full scale water flows from Water flows from 0.002…17600 l/h Water flows: up to 50 gpm
0.53…2200 cm 3/min Air: up to 110 SCFM
Flow turndown Typically 10:1 Typically 10:1 Typically 10:1
Operating pressure Up to 18 bar (261 lbf/in 2 g) Up to 18 bar (261 lbf/in 2 g) Up to 12 bar-g (175 PSIG or lbf/in 2 g)
Operating temperature Up to 120 °C (248 °F) Up to 180 °C (356 °F) Up to 121 °C (250 °F)
Nominal scale lengths 38, 76, 125 or 250 mm (1½, 3, 5 & 10 in.) 100, 130 or 250 mm (4, 5 and 10 in.) –
Accuracy Class 1.6 to class 10, depending on Class 1.6 to Class 6, depending on Standard 2-10%
tube diameter and scale length tube diameter and float type Calibrated 3-5%, size dependent
Flow control: - Alarms Proximity sensors, up to 2 off Inert gas switches, up to 2 off Reed Switch – min/max/both
- Regulation SS needle valve option, brass or – –
SS flow regulator option
Tube/end con. materials Glass/brass, 316SST or KYNAR™ Stainless steel, PVC or PVDF Glass/brass
Float materials Glass, Sapphire, Carboloy, Tantalum St. steel, Glass, Sapphire, Carboloy, PVC, Brass: Liquids, Aluminum: Gases
and Stainless steel Tantalum, HastelloyTM, Aluminium, PTFE
Chassis Stainless steel Stainless steel Bronze

Flow measurement solutions | 27

Variable area flow measurement
Low cost measurement for gases, liquids
and steam
VA Master 10A4500 – the one for all solution
The VA Master is one of the highest quality and versatile variable area flowmeters
on the market and is proven over a long history. Fully retrofitable with several float
and tube designs for practically any clean liquid or gas process. Its wide view angle
visibility, highly stable stainless steel frame and alarming capabilities make the
VA Master the one for all solution.

The solution
The 10A4500 is suitable for gas and liquid applications.
Beneficial for processes with low to no pipe run availability
and low pressure loss limitations. It is particularly useful for
aggressive and corrosive liquid measurement with the use
of PTFE float and PVC fitting options.

FAM3200 flowmeter for small gas and liquid flows

The FAM3200 is an armored purgemeter designed to meter small gas and liquid
flows. This meter is especially suited for applications with cloudy, opaque or
aggressive fluids in chemical and pharmaceutical industries, gas analyzers, process
systems, well systems and wherever glass metering tubes cannot be used for
safety reasons.

The solution
− Water purification
− Gas sampling systems, nitrogen generators
− Burner control
− Chemical injection
− Food and beverage applications

28 | Flow measurement solutions

FAM540 flowmeter – first choice for oil rigs and chemical plants
Provided with a digital display, the all-metal variable area flowmeter is ideal for
tough industrial flow measurement of liquids, steam and gases. It is resistant
against salt spray and other external influences, reliable and precise.

The solution
Proven in many applications even under hardest conditions
FAM540 flowmeter is suited where high pressure and/or high
temperature operating conditions exist.
− Deionization, water purification, waste water treatment
− Gas sampling systems, nitrogen generators
− Power utility applications, cooling water, burner control
− Corrosive liquids, chemical injection
− Food and beverage applications

General specifications
Product VA Master 10A4500 FAM3200 FAM540
Application Clean, low viscosity liquids and gases Clean, low viscosity liquids and gases Clean liquids, gases and steam
Mounting Vertically, in line Vertically, in line or wall-mounted Vertically, in line
Connections ½ to 2 in. threaded NPT/flanged ¼ in. to 1 in. threaded, ½ in. to 4 in., flanged,
CL150 – horizontal/vertical vertical or horizontal hygienic (DIN, SMS), vertical
Flow ranges Water flows: 0.2…90 GPM Water flows: 1…3000 l/h Water flows: 0.028…120 m3/h
Air: 1…160 SCFM
Flow turndown Typically 10:1 Typically 10:1 Typically 10:1
Operating pressure Up to 18 bar (261 lbf/in 2 g) Up to 100 bar (1450 lbf/in 2 g) Up to 100 bar (1450 lbf/in 2 g)
Operating temperature Up to 121 °C (250 °F) Up to 180 °C (356 °F) Up to 400 °C (752 °F)
Nominal scale lengths Standard: 250 mm (10 in) – –
Accuracy Standard: 2%, Calibrated: 1 % full scale Class 6 Class 1.6 (Class 2.5: PTFE lined tube opt.)
Repeatability 0.5% full scale – –
Flow control: - Alarms Inert gas switches, up to 2 off Slot sensors, up to 2 off Slot sensors, up to 2 off
- Regulation – SS needle valve option, brass or –
SS flow regulator option
Alarm amplifier power 24 DC, 110 VAC, 230 VAC 24 VDC, 110 VAC, 230 VAC 24 VDC, 110 VAC, 230 VAC
Transmitter option – 4…20 mA, 2-wire 4…20 mA, 2-wire
Tube/end con. materials Stainless steel, PVC – –
Tube material Borisilicate glass Stainless steel Stainless steel, optional PTFE lined
Float material Stainless steel, HastelloyTM, PVC, PTFE Stainless steel St. steel, opt. PTFE lined/float damping
Chassis Stainless steel – –

Flow measurement solutions | 29

Flow computers
Spirit IT Flow-X Series

Flow-X flow computers offer the most advanced measurement technology,

combined with powerful and flexible computation and communication capabilities.
Flow-X calculates and controls liquid and gas flows, according to the highest
measurement standards. The core element is the Flow-X module that can be
combined in various enclosures for single or multi-stream solutions. Each module
offers real-time digital and analog signal processing, and advanced control features,
such as: Proving, sampling, batching, valve control and PID logic.

The solution
− Flexible, compact and modular design to suit any gas or
liquid application
− Compatible with most flow meters, transmitters and other
field equipment
− Speed and power: Modern hardware to ensure the highest
accuracy (0.002% at 20 °C) and to enable advanced
software features
− High level of security and traceability: personal user-login
with historical log of user activity
− User-friendly touch-screen
− Remote access through web server interface

General specifications per Flow-X/M module

Input Analog inputs 6 Total number of analog inputs + HART inputs = 6
4-wire PRT inputs 2
Total number of digital inputs + digital outputs +
HART loop inputs 4
pulse outputs + density inputs + sphere detector
Pulse inputs (Single/Dual) 1 inputs = 16
Density inputs (100 μs - 5000 μs) 4
Digital inputs 16
Sphere detector inputs 4
Output Digital outputs 16
Pulse outputs (max. 10 Hz) 4
Analog outputs (4...20 mA) 4
Prover bus outputs 2
Frequency outputs (max 10 kHz) 4
Interfaces RS485/RS232 2
RJ45 2
Power supply 20 V DC - 32 V DC, normal 24 V DC
Processors 32-bit microprocessor with math coprocessor and FPGA
Memory 1 GB on-board memory for time-stamped data, report archive and audit trail

General specifications per Flow-X enclosure

Flow-X/R max. 8 Flow-X/M modules approx. max. 14 kg 354.8 x 482 x 135 mm (h x w x d) 13.9 x 18.98 x 5.31 inch (h x w x d)
Flow-X/P max. 4 Flow-X/M modules approx. max. 7kg 237.5 x 139 x 294 mm 9.3 x 5.5 x 11.6 inch
Flow-X/C 1 Flow-X/M module approx. max. 3kg 237.5 x 139 x 145 mm 9.3 x 5.5 x 5.7 inch
Flow-X/S 1 Flow-X/M module approx. max. 2.5kg 250 x 142 x 164.1 mm 9.8 x 5.6 x 6.46 inch

30 | Flow measurement solutions

Flow computers
Spirit IT eXLerate supervisory software

eXLerate is a software platform developed specifically for flow metering supervisory

systems within the oil and gas industry. With eXLerate we make flow measurement
systems better, smarter and more accurate.
eXLerate provides an automation solution for many oil and gas applications:
Local or corporate flow measurement systems, crude gathering, meter calibration
facilities, truck or ship loading and tank terminal automation. eXLerate offers
comprehensive HMI tools to control and manage measurement data. In the critical
process of oil and gas custody transfer, reliability is essential. eXLerate offers fully
synchronized and integrated redundancy, guaranteeing a consistent environment.

The solution
− Accurate and flexible communication with field equipment
− Searchable measurement and audit historical data
− Sophisticated and flexible oil and gas production reports
− Extensive set of flow and fluid property calculations
− Embedded Virtual Flow Computing (VFC) functionality
− Integrated instrument validation & calibration functionality

Flow measurement solutions | 31

Flow computers
Totalflow

Flow computers and RTUs for accurate and reliable flow measurement and
automation of natural gas.
All ABB flow computers and RTUs comply with API, AGA, and ISO standards for
custody-transfer electronic measurement devices and for flow rate, volume and
energy calculations. In addition, all calculations are performed once per second
and historical flow volumes and data logs can be stored for more than 40 days.

The solution
− Automate and control right from the office
− Measure in compliance with AGA/API standards
− Cost savings and increased revenues
− Multi-tube capabilities for control of large sites
− Explosion-proof, cast aluminum models available

General specifications
Flow computers Enclosure Approximate Maximum Maximum Supports Integrated
type/size weight input/output battery automation multivariable
(without battery) modules capacity applications transducer

Differential flow computers

XFCG4 6410 Small enclosure 13.5 lbs 0 26AH • •
XFCG4 6413 Medium enclosure 15 lbs 3 26AH • •
XFCG4 6713 Large enclosure 29 lbs 6 52AH • •
μFLOG4 6213 Medium enclosure 15.1 lbs 4-Point I/O opt. 26AH •
expansion card
XFCG4 6200 EX explosion-proof 16.5 lbs 12-Point I/O opt. Internal battery • •
enclosure expansion card not supported
Linear flow computers
XFCG4 6411 Small enclosure 11.5 lbs 0 26AH • •
XFCG4 6414 Medium enclosure 12 lbs 3 26AH • •
XFCG4 6714 Large enclosure 27 lbs 6 52AH • •
μFLOG4 6213 Medium enclosure 15.1 lbs 4-Point I/O Opt. 26AH •
expansion Card
XFCG4 6201 EX explosion-proof 16.5 lbs 12-Point I/O Opt. Internal battery • •
enclosure expansion card not supported
RTUs
XRCG4 6490 Small enclosure 15 lbs 3 26AH •
G4
XRC 6790 Medium enclosure 29 lbs 6 52AH •
XRCG4 6890 Large enclosure 45 lbs 14 140AH •
XRCG4 6895* X-Large enclosure 60 lbs 22 Internal battery •
not supported
XRCG4 6990 Panel mount 12 lbs 6 per board 26/30AH •
(max. 2 boards)

*XRCG4 6895 also has 20 fused power terminals (DIN rail mounted) and 259 mini terminal connections (mini DIN rail mounted).

32 | Flow measurement solutions

Flow computers
Universal measuring computer FCU

FCU200 and FCU400 for various signal processing applications

The FCU is a universal measurement computer that combines the very latest
communication methods with many years of expertise in the field of measurement
technology. Reliable microelectronics, developed in line with standards
DIN EN ISO 1434-1…6 and OIML75. The physical "density" and "enthalpy"
values of steam and water are calculated in accordance with the latest version
of industry standard IAPWS-IF 97.

The solution
− FCU200-W: Heat quantity, cold quantity computer for
water and brine
− FCU400-S: Steam, saturated steam computer (flow, heat)
− FCU400-G: Gas flow computer, gas translator
− FCU200-T: 2-channel current-pulse converter
− FCU400-P: Signal combination, highly-precise ΔT measure-
ment, totalizing, leakage measurement,
boiler water-level,measurement, etc.
− FCU400-IR: Contactless temperature monitoring

General specifications
Product Universal measuring computer FCU200/400
Application Heating-, cooling-, steam-, gas-calculation, temperature monitoring
Calculation Of density/enthalpy for water/steam with industry standard IAPWS-IF 97
Input 4...20 mA inputs and 2-wire transmitter supply, precision inputs for 4-wire Pt100
Pulse/frequency input (0...10 kHz)
Output Active mA-outputs/passive pulse outputs
Display Three-line display with background lighting
Basic board Electrically isolated I/Os, infrared interface
Communication M-BUS, MODBUS, PROFIBUS communication (converter)
Degree of protection IP 65, IP 40 (only in the case of FC400-IR)
Power supply 24 V DC, 24 V AC, 110 V AC, 230 V AC
Calibration error < 0.2% of end value
Accuracy Accuracy class of calculator EN 1434-1, OIML 75 class 2
Certification PTB (Germany) EN1434 for custody transfer by Water, GOST approval
Mounting DIN rail mounting or wall mounting 144 mm x 72 mm x 183 mm, panel mounting 144 mm x 72 mm x 117 mm

Flow measurement solutions | 33

Control systems
Productivity and security for your plant

A reliable and easy-to-use process control system is one of the most important
success factors for a production facility. As the world’s largest supplier of control
systems ABB delivers state-of-the-art products for an efficient and secure
operation of your industrial processes.

ABB’s control systems are characterized by scalability, high Essential Automation

availability and consistent architecture. The systems can Freelance: Compact and reliable control system with easy
be easily adapted to needs of new plants as well as varying installation, engineering and operation providing a cost-effective
requirements during the complete life cycle. Additionally, automation solution throughout the complete life cycle of
the philosophy of an unlimited life cycle offers highest your plant
productivity, plant availability and investment protection. − Highly scalable
− Extremely robust
Extended Automation − Easy to use and to maintain
System 800xA: Maximum productivity through integration of
control technology, instrumentation, electrical equipment, Compact Product Suite
package units and safety components in all process industries Single or dual loop controllers, paperless recorders, process
− Highest operator effectiveness controllers, safety controllers, I/O systems, panels and
− Efficient alarm management visualization software developed for the process industry as
− Extended protection against cyber threats stand-alone or combinable automation components.

ABB process control systems – higher cyber security, lower costs, better
productivity.

1 Extended Automation | 2 Essential Automation | 3 Compact Product Suite

34 | Flow measurement solutions

Services for flow measurement products
Performance optimization solutions

Dedicated to optimizing your plant productivity and performance, ABB’s services

enable improved utilization and performance of your equipment, processes,
and personnel. ABB’s service specialists are strategically located to support all
products and systems globally. ABB’s broad scope of services lays the foundation
for end-to-end support for your enterprise.

Flow calibration and verification services − Repairs and calibration

− Utilizing ABB’s strategically located flow calibration facilities − Spare parts and consumables
ABB offer calibration services for all ABB products and − Support, remote service, and training
third party products including control valves − Maintenance support agreements
− To check the performance of products installed in the − In the field meter verification
field ABB offer a range of services from flow profiling − Meter recalibration
and site surveying to in-situ calibration using invasive or
non-invasive flow measurement techniques. Life-cycle services
− ABB service provide verification services using a suite − ABB service specialists are available to assess the condition
of verification tools and experience to ensure your product of your equipment. Providing advice on the optimum time
continues performing for replacement, or extending the life of your asset by
upgrading, refurbishing or recalibrating
Full list of ABB’s performance optimization services − To ensure products always operate correctly ABB service
− Consulting specialists can take care of installation and commissioning
− Installation and commissioning and provide annual maintenance and verification services
− Maintenance and field services − To allow a company’s maintenance personnel to respond
− Asset management systems to all situations now and in the future, ABB provide suitable
− Fieldbus and wireless solutions training options.
− Project execution − If a problem does occur ABB can provide spare parts,
− Migration and upgrades ensuring the right spare part is delivered and fitted quickly
and within the agreed timeframe

ABB service – value added services for bottom-line results.

Flow measurement solutions | 35
Contact us

PB/FLOW-EN Rev. C 06.2015

To find your local ABB contact visit: Note:
www.abb.com/contacts
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All rights reserved
For more product information visit:
www.abb.com/flow