The document compares three types of cast iron: gray cast iron, which has high carbon content that makes it very hard and brittle; white cast iron, which has even higher carbon and is harder and more brittle; and ductile cast iron, which has additions of magnesium or cerium that make it much more ductile than gray cast iron.
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Module 4 Short
The document compares three types of cast iron: gray cast iron, which has high carbon content that makes it very hard and brittle; white cast iron, which has even higher carbon and is harder and more brittle; and ductile cast iron, which has additions of magnesium or cerium that make it much more ductile than gray cast iron.
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Gray cast iron
White cast iron
• Carbon – 2.5 to 3.5 % • 2 to 3.5% carbon • Silicon-1.0 to 2.8% • .5-1.3% silicon • .2 to 0.8% • Manganese – 0.4 to 1% manganese • Sulphur – 0.15% • 18% sulphur • Phosphorus- 0.01% • 1% phosphorous • Low strength and brittle in • It is very hard and tension. brittle due to the • Higher strength and ductility presence of large under compression load. amount of • Low melting point cementite. • Good fluidity • Good ware and • Good cast ability abrasion resistance. • Good machinability • High compressive • Good ware resistance strength • High vibration damping • Difficult to machine • Low impact strength so less applications. • Less cost of production
Ductile cast iron
• Magnesium or cerium is added in small quantities. • 3-4.3%carbon • 1-3.5% silicon • 3 to 0.8% manganese • 0.3% sulphur • 0.8% phosphorous • Much ductile than gray cast iron
Malleable cast iron
• High strength • Better vibration and wear resistance. • Ductile