The Solar Charging Backpack: Ali Nahm
The Solar Charging Backpack: Ali Nahm
Ali Nahm
1 Abstract
This paper was written for Dr. James Dann’s Applied Science
Research class in the spring of 2011.
80 Ali Nahm
2 Introduction
In this context, solar cells are very relevant, as they could replace coal
and oil and become the world’s main energy source. Solar power is the
best developed modern energy technology so far. [3] Energy from the
sun is free and plentiful. More than 6,000 times the total amount of
energy used by the entire planet in a whole year reaches the Earth in
one day. [4]
There are some problems with the current, most widely-used solar
cells. The common solar cells are extremely fragile, as they are covered
by glass protectors, and expensive, as it costs a fair amount to produce
that much silicon. Thin-film solar cells are becoming more popular, as
they are much thinner, more durable, and cheaper than regular solar
cells. Unfortunately, thin-film solar cells do have a downside: they have
approximately a 10% efficiency rate, whereas regular solar cells have on
average a 20% efficiency rate. [5]
Solar energy has been known and used throughout history. Going
all the way back to the seventh century BC, the ancient Greeks and
Romans used glass to concentrate the sun’s rays to make small fires. [8]
Solar energy wasn’t considered a major power source until the 1860s,
when Auguste Mouchout of France developed the technology to turn
solar energy into mechanical steam power in order to operate the first
steam engine. [9] Unfortunately, coal was a cheaper fuel source for
the steam engine, so his alternative energy system no longer received
funding from the French monarch, and solar energy research was put
on hold for a while. In the 1870s and 1880s scientists Charles Fritts and
Willoughby Smith experimented a little bit with the use of solar cells
coated in the semiconductor material selenium. [10]
Even though non-renewable resources, such as oil, coal, and gas, were
cheaper, solar cell technology didn’t die out as it did in France in the
late 1800s. The photovoltaic cell industry continued to prosper due to
the growing satellite industry at the time. [12] Solar energy was the
only fuel source option for satellites up in space. As a result, in 1958,
the Vanguard I was the first orbiting vehicle to be powered by solar
energy. [11]
Now, the global solar cell industry has been growing by 25% per year
for two main reasons. In 1960, Hoffman Electronics increased the
efficiency of the commercial solar cell to about 14%. And recently,
researchers have been able to develop cells to almost 20% efficiency
rates. [11] Moreover, in the 1970s, Dr. Elliot Berman was able to design
a less expensive solar cell, bringing the price of a commercial solar
cell from $100 per watt to $20 per watt. [11] This allowed solar cells
to be used in many more practice applications such as with railroads,
lighthouses, off-shore oil rigs, buoys, and remote homes.
4 Theory
generated by the circuit is the product of the total current and the total
voltage (P = IV). [13]
Figure 1: An example of a series circuit on the left [14] and a parallel circuit on
the right. [15]
4.2.1 Capacitors
Figure 2: Diagrams comparing two different types of capacitors. [19] The object
on the left is a “normal” capacitor. The object on the right is an electric double-
layer capacitor.
EDLCs can only withstand low voltages, but they have much higher
power densities than batteries. Power density is determined by the
energy density with the speed that the energy can be delivered. Batteries
have higher energy densities than EDLCs. However, batteries have
slow charge and discharge times compared to capacitors. Therefore,
the power density of EDLCs is generally 10 to 100 times as great as that
of batteries. [15]
When the NiMH battery is recharging, the three reactions are reversed.
The products of the reaction become the reactants, and the reactants
become the products.
Figure 4: Diagram of a NiMH rechargeable battery charging. [16]
88 Ali Nahm
A solar cell converts solar energy into electrical energy. There are three
steps a solar cell undergoes. [22] First of all, the photons in the form
of sunlight hit the solar cell, which is covered by the semiconductor
silicon. When a photon hits a piece of silicon, one of three things can
occur depending on the energy in the photon: [23] the photon reflects
off the surface, the photon passes through the silicon, or the photon is
absorbed by the silicon. [22]
Only a small percentage of the photons reflect off the surface, as the
solar cells have an antireflective coating. [23] The inefficiency of solar
cells mainly comes from the other two options, accounting for 70%
of the energy lost. [23] Silicon has a band gap energy of about 1.1 eV,
meaning that the photons must have at least that amount of energy
to be absorbed. If the photon doesn’t have enough energy, it passes
through the silicon. If the photon has more than the band gap energy,
the extra energy is lost.
When N-type silicon and P-type silicon interact, the free electrons
from the N-type silicon rush to fill the free electron-holes in the P-type
silicon. However, not all of the free electrons fill the electron-holes in
the P-type silicon. Some of the free electrons form a barrier at the
junction, the space between the N-type and P-type silicon. This barrier
creates an electric field, which is a diode that allows electrons to flow
from the P-type silicon to the N-type silicon, but not the other way
around. [23] Since the electrons are moving from the P-type silicon to
the N-type silicon, the electron-hole moves in the opposite direction.
Figure 5: Diagram of a Solar Cell. [29] The diagram includes the cross-section
of the cell, which shows the N-type silicon, the P-type silicon, and the junction.
The diagram also shows the direction of the electron flow and the electron-hole
movement.
Both types of silicon, c-Si and a-Si, can be doped with phosphorus and
boron to create P-type and N-type layers of silicon. Because a-Si can
have more concentrated silicon randomly bonded together, a-Si layers
can be much thinner than c-Si. [27] This causes solar cells made of a-Si
to be very thin and flexible.
THE MENLO ROUNDTABLE 91
5 Experimental Design
5.1 Diagrams
5.2 Photographs
Figure 11: Photograph of the actual circuit used in the prototype for this project.
It includes the small multimeter used to measure the voltage across the two
ultracapacitors, the voltage regulator circuit, and the Blackberry phone that
is being charged. Note that the multimeter and the circuit can fit in the white
cardboard box also included in the picture, which fits in the backpack front pouch.
THE MENLO ROUNDTABLE 95
11)
Figure 12: Photograph of the entire prototype with all the major sections of
the project labeled.
Figure 13: Photo of the three charging devices that I used for my project: a
capacitor, a 2.5 V ultracapacitor, and a rechargeable battery.
Figure 14: Photo of the second 2.7 V ultracapacitor that was tested and eventually
used in this experiment.
THE MENLO ROUNDTABLE 97
I measured the voltage and current, as well as the mass, of each charging
device to compare the data of each device with the others. To measure
voltage, I put the two multimeter leads on the corresponding leads
on the charging device and put it on the voltage setting. To measure
current, I hooked up the charging device to a 1 Ω power resister and
measured the voltage across the resistor to calculate the current using
Ohm’s Law (V=IR), which was explained in section 4.1 of this paper.
Figure 15: Data table of the measured current, voltage, charge, and mass to help
compare the three different charging devices. Moreover, it includes the charge-to-
mass ratio, which is the charge of the device divided by the total mass.
For the second part of the month, I built a circuit to regulate the output
voltage of the system. Depending on the setting on the potentiometer
(also known as a variable resistor), the circuit can regulate the output
voltage anywhere between 1.2 V to 37 V. The circuit diagram can be
seen earlier in the paper in Figure 10.
THE MENLO ROUNDTABLE 99
Figure 17: Data table of expected and actual output voltage for the voltage
regulating circuit.
*To calculate the expected voltage, the following equation was found
on the back of the packaging for the voltage regulator:
For instance, the calculations for the expected voltage when the
potentiometer is 1 Ω are shown below:
Figure 18: Scatter plot of the actual output voltage measured in the experiment
versus the voltage, as well as the expected voltage versus the voltage. Note that the
expected voltage data points have a more linear relationship, whereas the actual
voltage data points have a more logarithmic relationship.
The first experiment was to compare the voltage and current generated
by a single thin-film solar cell depending on the angle to the light
source. This would help plan out the placement of the solar cells on
the backpack.
THE MENLO ROUNDTABLE 101
Angles (in degrees) Voltage (in V) Current (in A)* Power (in W)**
90 3.37 0.015 0.051
80 3.42 0.012 0.041
70 3.39 0.010 0.034
60 3.39 0.009 0.031
50 3.41 0.007 0.024
40 3.23 0.005 0.016
30 2.85 0.004 0.011
20 2.71 0.002 0.005
10 2.66 0.003 0.008
0 1.76 0.000 0.000
Figure 19: Data table of power generated by a single thin-film solar cell with
varying angle of elevation of the solar cell with respect to a 40 W light source.
**The power was calculated using the physics equation P=IV (see
section 4.1). For instance, to calculate the power generated by a solar
cell 0 degrees to the sun:
I then ran a linear regression of the relationship between the solar cell’s
angle to sun and the power generated by the cell, and found the least
squares regression line to be:
102 Ali Nahm
Figure 20: Graph of power generated by solar cell versus angle to sun.
Figure 21: Residual plot of the relationship between the power generated by solar
cell versus angle to sun, where a residual is the difference of the observed value and
the predicted value. Since the data points are randomly spaced around the center
line of y = 0, it can be assumed that there was little experimental error in this
specific section.
For the next experiment, six thin-film solar cells were hooked up
into six different situations (A through F). These circuits’ voltage and
current were compared when they were set flat on a table about a foot
underneath a 40 W light bulb.
Figure 22: Circuit diagrams of the six different possibilities of combining six
thin-film solar cells.
104 Ali Nahm
Figure 24: Graph of the power generated by the arrangement versus the measured
voltage of each solar cell arrangement.
A portable charging station was built for this project. The prototype
was composed of 12 solar cells Velcroed onto a backpack that charges
up to two 2.7 V ultracapacitors. Then, when the ultracapacitors are
fully charged, a switch is flicked, and then the phone is charged.
Overall, this project took three months and about $20. To put it into
perspective, other backpacks of a similar kind have been made and are
being sold commercially for about $200 dollars. [35]
This project had three main components to it. The first component
was the voltage regulating circuit. A lot of testing and research was
done on capacitors, ultracapacitors, and rechargeable batteries to
determine the most ideal object to store charge temporarily between
the solar cells and the cellphone. The second component was the solar
energy concept. Because solar cells are still fairly inefficient sources of
energy, much time was spent in understanding how to maximize the
power out of these thin-film solar cells. Experiments were performed
to further understand the effects of the position of the individual cell
relative to the sun and the arrangement of multiple cells. This resulted
in the conclusion that, ideally, the cells need to be 90 degrees to the
sun and in a certain combination of parallel and series. The third and
final component was the cellphone, specifically the Blackberry Bold.
Research and testing was done in order to determine the maximum
voltage and current needed to charge the phone. This way, the phone
would not be harmed in the process of experimenting and in the final
product. Also, an experiment was performed to find the minimum
voltage and current to charge the phone to maximize efficiency. These
106 Ali Nahm
two pieces of data on the cellphone were used to finalize the voltage
regulating circuit such that the voltage and current output of the circuit
would be very similar to what the cellphone needs to charge.
In the end, a working final product was created. However, there are
still ways the project could be improved. It would be nice to use a
potentiometer instead of a specific 550 Ω resistor, so that the user
can change the output voltage setting and charge different devices. To
increase the power generated to charge the device, more solar cells
need to fit onto the backpack, or more efficient solar cells need to be
used on the backpack.
8 Bibliography
[4] Ray Boreham, “The Potential Importance of Solar Energy for the
Future,” 2008, Ezine Articles, http://ezinearticles.com/?The-Potential-
Importance-of-Solar-Energy-For-the-Future&id=3934429
(accessed January 30, 2011).
[7] Sarah Arnquist, “In Rural Africa, a Fertile Market for Mobile
Phones,” 2009, New York Times, http://www.nytimes.com/2009/10/06/
science/06uganda.html (accessed January 30, 2011).
[25] Eric Dontigney, “How Does a NiMH Battery Work?,” 2009, eHow,
http://www.ehow.com/how-does_5292526_nimh-battery-work.html
(accessed January 31, 2011).
[26] John J.C. Kopera, “Inside the NiMH Battery,” 2004, Cobasys,
http://www.cobasys.com/pdf/tutorial/InsideNimhBattery/inside_
nimh_battery_technology.html (accessed January 31, 2011).
9 Acknowledgements