Production Rate Net Ideal Lost

Cycle Time Cycle Time (Seconds) Scheduled Planned Unplanned Total Parts Net Available Availability Performance Quality OEE Weighted OEE Weighted Availability Weighted Performance
Work Center Parts Per Minute (Seconds) Look Up / Override Production Time Downtime Downtime Produced Total Scrap (NAT) Operating Operating "Quality" (A) (P) (Q) (A * P * Q) OEE *(NAT / Total NAT) A*(NAT / Total NAT) P%*(NOT / Total NOT)
(Standards) (NOT) (IOT) (NVA)
Shear 1 10.0 480 45 20 2200 10 435 415 366.7 1.7 95.4% 88.4% 99.5% 83.91% 16.63% 18.91% 19.05%
MC 1 20.0 240 25 90 300 5 215 125 100.0 1.7 58.1% 80.0% 98.3% 45.74% 4.48% 5.69% 5.19%
MC 1 45.0 240 10 45 220 20 230 185 165.0 15.0 80.4% 89.2% 90.9% 65.22% 6.83% 8.43% 8.57%
FA 1 40.0 480 45 15 520 30 435 420 346.7 20.0 96.6% 82.5% 94.2% 75.10% 14.88% 19.13% 18.01%
MC 2 20.0 240 25 20 575 30 215 195 191.7 10.0 90.7% 98.3% 94.8% 84.50% 8.28% 8.88% 9.96%
MC 2 32.0 240 10 30 290 21 230 200 154.7 11.2 87.0% 77.3% 92.8% 62.38% 6.54% 9.11% 8.03%
FA 2 50.0 480 45 50 380 8 435 385 316.7 6.7 88.5% 82.3% 97.9% 71.26% 14.12% 17.54% 16.45%
0.0 0 0 0.0 0.0 0.0% 0.0% 0.0% 0.00% 0.00% 0.00% 0.00%
0.0 0 0 0.0 0.0 0.0% 0.0% 0.0% 0.00% 0.00% 0.00% 0.00%
0.0 0 0 0.0 0.0 0.0% 0.0% 0.0% 0.00% 0.00% 0.00% 0.00%
0.0 0 0 0.0 0.0 0.0% 0.0% 0.0% 0.00% 0.00% 0.00% 0.00%
0.0 0 0 0.0 0.0 0.0% 0.0% 0.0% 0.00% 0.00% 0.00% 0.00%
0.0 0 0 0.0 0.0 0.0% 0.0% 0.0% 0.00% 0.00% 0.00% 0.00%
0.0 0 0 0.0 0.0 0.0% 0.0% 0.0% 0.00% 0.00% 0.00% 0.00%
0.0 0 0 0.0 0.0 0.0% 0.0% 0.0% 0.00% 0.00% 0.00% 0.00%
0.0 0 0 0.0 0.0 0.0% 0.0% 0.0% 0.00% 0.00% 0.00% 0.00%
0.0 0 0 0.0 0.0 0.0% 0.0% 0.0% 0.00% 0.00% 0.00% 0.00%
0.0 0 0 0.0 0.0 0.0% 0.0% 0.0% 0.00% 0.00% 0.00% 0.00%
2400 205 270 4485 124 2195 1925 1641 66 87.7% 85.3% 96.0% 71.76% 71.76% 87.7% 85.3%
 A B C D E F G H I J K
1 Engineering Standards http://www.leanexecution.wordpress.com

Work Center Standard Cycle Vergence Business Associates - Manufacturing Consultants

2 Part Number Customer Platform Department
Machine (Seconds)
3 AC001 ACME Machining Shear 1 10 Redge Semplonius - President & CEO
4 AC002 ACME Machining MC 1 20 Toronto, Ontario, Canada
5 AC003 ACME Machining MC 1 45 Lean Execution Advanced Strategy Team
6 AC004 ACME Final FA 1 40 Providing Solutions in Real Time for Real Results
7 X001 XLE Machining MC 2 20 Focus For Success
8 X002 XLE Machining MC 2 32 Lean Manufacturing, Six Sigma, Quality Systems (TS-16949, ISO9001)
9 X003 XLE Final FA 2 50
10

GP102108
 © Vergence Business Associates - Manufacturing Consultants
Toronto, Ontario, Canada - 14-Jun-09

Vergence Business Associates - Toronto, Ontario, Canada

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