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Design of Flash Mixer at Aron - 4D

This document provides design details for a flash mixer at Aron, including: - Material properties and water levels - Dimensions of the tank walls and calculations of bending moments - Design of a cantilevered walkway, tank walls, base slab, base beam, column, and combined footing Calculations are shown for required reinforcement areas, load capacities, and checking design assumptions and code requirements. Reinforcement sizes and spacings are specified.

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Sougata Mondal
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0% found this document useful (0 votes)
273 views

Design of Flash Mixer at Aron - 4D

This document provides design details for a flash mixer at Aron, including: - Material properties and water levels - Dimensions of the tank walls and calculations of bending moments - Design of a cantilevered walkway, tank walls, base slab, base beam, column, and combined footing Calculations are shown for required reinforcement areas, load capacities, and checking design assumptions and code requirements. Reinforcement sizes and spacings are specified.

Uploaded by

Sougata Mondal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLSX, PDF, TXT or read online on Scribd
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DESIGN OF FLASH MIXER AT ARON - 4D

Density of water = 9.81 kN/m3


Density of concrete = 25 kN/m3
Density of soil = 18 kN/m3
S.B.C of Soil= 120 kN/m3

TOP LVL = 513.30 m


WSL = 512.80 m
N.G.L = 509.50 m
BED LVL = 508.50 m

L= 1 m
B= 1 m
H= 4.80 m
L/H = 0.208
MOMENT COEFFICIENT FOR WALL PANEL TOP FREE, BOTTOM & VERTICAL EDGE FIXED :
( Ref IS:3370 -Part IV)
Max Moment MH = -0.009 x 9.81 x 4.80 3 = -9.76 KNm
Max Moment MV = 0.004 x 9.81 x 4.80 3 = 4.34 KNm

a) CANTILEVERED WALKWAY DESIGN Span = 1.000 m


Let thickness = 150 mm
Self wt. = 3.750 KN/m2
LL = 5.0 KN/m2
Finishes = 1.0 KN/m2
Total Load = 9.750 KN/m2
M= 5.88 KNm
Duncracked = 67.23 mm
Provide ,Doverall = 150 mm deff = 120 mm
Ast = 235.47 mm 2

Dia. Of Bar used = 10 mm Astbar = 78.525 mm2


Spacing required = 333.485985 mm
Spacing Provided = 150 mm
Provide 10 mm dia @ 150 c/c as main bars & 8 mm dia @150 c/c as d/s bars.
Design Moment = 10.21 KNm
DESIGN OF TANK WALLS
For no crack section
Overall Depth of section required
D2= M*6*106/2.0*103
D= 175.1 mm
Provide D= 200 mm
d = 181 mm

AstV = 10.21 x 10 6 = 504.8 mm2


130 x 0.86 x 181
Provide 10mm dia @150 c/c vertically on inner face.

AstH = 9.76 x 10 6 = 482.52 mm2


130 x 0.86 x 181
Provide R/F 10 mm dia @ 150 c/c horizontally on both faces
Pr. At base lvl. due to earth= 9.81 x 1.00 + (18-9.81) x 1.000 x.333 = 12.54
Max BM = 0.0040 x 12.54 x 1.000 =2
0.05 KNm
Ast min = 0.24 x 200 x1000/100 = 480 mm2 (on both faces)
Provide R/F 8mm dia @ 175 c/c vertically on outer face.

BASE SLAB
Let thickness of base slab = 300 mm
Projection all around = 200 mm
Area of Base slab = 3.24 m2
length of salb = 1m
LOAD CALCULATONS
Due to Base slab = 0.300 x 25 = 7.50 kN/m2
Due to wt. of soil over base slab = 0.5 x 18 = 9.0 kN/m2
due to weight of water inside = 4.80 x 10 = 48.0 kN/m2
Total load = 64.50 kN/m2

considering as interior pannel : Ly/Lx = 1

Negetive moment at continuous edge = 2.064 kNm


Duncrack = 78.689 mm
Dprovided = 300 mm deff. = 250 mm
Astrequired = 78.40 mm2
Provide 8 mm dia. @150 c/c squiremesh.

DESIGN OF BASE BEAM :


Size Of Beam = 300 x 300 mm
c/c Length of beam = 1.3 m
Height of wall Above Beam= 3.00 m
Loads due to wall= 0.2 x 3 x 25 = 15 kN/m
Self weight of Beam= 0.3 x 0.3 x 25 = 2.25 kN/m
Load from Slab = 21.5 kN/m
Total Loads = = 38.75 kN/m

Muat support= 5.457 kNm


Muat midspan= 2.73 kNm
drequired = 233.6 mm
Doveral = 300 mm deff, provided = 250 mm
Astreq. = 207.30 mm2
Provide 12 mm dia bar. Astb = 113.076 mm2
Provided 3 nos of 12 mm dia bar equially distributed
Provided 8 mm dia bar @150 mm c/c as stirrup
Load on Column- C1
Load transferred by beam = 38.75 x 1.300 = 50.37
Self Wt. of Column = 0.3 x 0.3 x 2.8 x 25 = 6.3
Total Load = 56.67 kN
Total Wt. at the base of each col. = 56.67 kN
Checking of Slenderness ration of column
use longitudinal Bar= 12 mm
L= 2.8 m least lateral dimension= 192 mm
l= 2.24 m or, 300 mm
Slenderness Ratio= 7.47 < 12 we take 300 mm
(hence it is Short Column)

Assume Column SIZE = 300 x 300


Provide col. Size of dia. 300 mm with 8 - 12 mm dia bars
Ties : 8mm dia @ 100 c/c upto h/6 dist. from each support +rest @ 150 c/c

Load carrying capacity of sugg. size= (From IS 456 : 2000 cl B-3.1)


= 830362 N σ cc = 8 N/mm2 (M30)
= 830.36 kN > 56.7 kN σ sc = 130 N/mm2 (Fe500)
SAFE
KN/m2
kN
kN
DESIGN OF COMBINED FOOTING-FLASH MIXTURE-ARON
300 x 300 mm Fe 500
COLUMN SIZE
300 x 300 mm M 30
COLUMN LOADS :
P1 = 56.67 kN
P2 = 56.67 kN
Self Weight (10%) 11.335 kN
Total Load (P) 124.685 kN
S.B.C 120 (kN/m2)
Footing Area required 1.14 m2 Width 1.00 m
Provided Area 2 O.K Length 2.00 m
Net upward Pressure 62.34 kN/m2 62.34 kN/m2
SAFE <SBC

56.675 56.675
c c

0.4

1.00 m
0.3

0.4

CO CO
0.35 1.30 0.35

2
DESIGN OF FOOTING SLAB :
Span(L) = 0.4 m
Bending Moment = 3.82 kn-m
Depth Required = 107 mm

Provide D = 200 mm
Effective Depth = 150 mm
Ast Required = 241.75 mm2
Ast Minimum = 240 mm2
Provide Reiforecement = 10 mm dia bar
Ast of each bar = 78.5 mm2
Spacing Required = 324.71248 mm
Spacing Provided = 200 mm
Provided 10mm dia bar @200 mm c/c & 3 Nos 8 mm dia bar each side of beam as distribution Bar.
DESIGN OF FOOTING BEAM-FB-1:
Span L 1.30 m
B D
Beam of size 300 300 mm

Provided Load due to


Cantilever Slab 44 kN/m
Bending Moment= 6.15 kN-m

Depth Required= 106.7 mm


Depth provide = 300 mm
Effective Depth= 250 mm
Ast Required= 233.463683 mm2

PROVIDE 3-12 mm dia at top & at bottom of beam.


PROVIDE stirrups 8 mm dia. 2 L @ 100 c/c throughout

Check For One - Way shear :


Shear force F =po (a-.142) = 12.97 kN

τv =V/bd = 12967.24 = 0.086 N/mm2


1000 x150
p= Ast x 100 = 0.262 %
bd
For M-30 ,Permissible shear stress,τc = 1x 0.238 = 0.238 N/mm2
As τv < τc SAFE

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