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Buyer: #REF! Ekl No: #REF! Style Description: #REF! Input Date: #REF!

This document is a work station layout plan and line balancing sheet for a lingerie brief production line with 21 stations. It lists 9 processes including servicing inner pouches, aligning and making dirt, security tacking pouches, pouch top basting, joining back and front gussets, and joining side seams. It provides the standard minute value, target cycle time, current cycle time, capacity per hour and balancing performance percentage for each station. The overall balanced capacity of the line is 169 briefs per hour at 80% efficiency.

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Enamul Haque
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0% found this document useful (0 votes)
51 views

Buyer: #REF! Ekl No: #REF! Style Description: #REF! Input Date: #REF!

This document is a work station layout plan and line balancing sheet for a lingerie brief production line with 21 stations. It lists 9 processes including servicing inner pouches, aligning and making dirt, security tacking pouches, pouch top basting, joining back and front gussets, and joining side seams. It provides the standard minute value, target cycle time, current cycle time, capacity per hour and balancing performance percentage for each station. The overall balanced capacity of the line is 169 briefs per hour at 80% efficiency.

Uploaded by

Enamul Haque
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Buyer: #REF!

WORK STATION LAYOUT PLAN


EKL No: #REF! Epyllion Style Ltd
Style Description: #REF!
Input Date: #REF!

SL no Operation Operator M/C SMV TGT TGT SMV M/C Operator Operation

INPUT RACK
Machine Summary MAN POWER SUMMARY FOLDER SUMMARY
SL NO. M/C Name NO. OF M/C DESCRIPTION ALLOCATED FOLDER CONSTRUCTION
1 OPERATOR Plane
2 HELPER 1/16 CR
3 IRON MAN Folder
4 TOTAL Hanger
5 1/16 CL
6 Zipper
7

Total
SL no Operation Operator M/C SMV TGT TGT SMV WORK
M/C STATION
OperatorLAYOUT PLAN
Operation
IE Executive Technician Mechanic Line chief/PO IE Manager
Epyllion Style Ltd
Buyer Primark FLAMINGO FASHIONS LIMITED (LINGERIE) LINE NO. 21
Style 70843 DBL::1 Balancing Date: 20-May-18
LINE BALANCING SHEET
ITEM: Brief Running Days: 6

SMV Target SMV Target Bottleneck Process Balanced Capacity Running


SMV Total Worker 100% 80% Capacity /HR Production Balanced Efficiency% Study By: MAZEDUR RAHMAN

3.8 25 395 316 169 169 120 43%

Average Average Process


SL Operator's ID M/C Type Operation Name SMV 100% Cycle Time Cycle Time Capacity Wise Total Balancing Performa Remarks
Name TGT (Sec)
(With per Hour Capacity Capacity nce%
Allowance)

1 Rozina OL Servicing inner pouch(L&R) 0.08 750 12 14 261 260 200 35%
Rozina support to
Mahmuda to allign body
2 Mahmuda OL Align and make dirt 0.22 273 18 21 174 174 200 64%

3 Jesmin SN Security tack at pouch 0.14 429 10 12 313 313 200 73%

4 Nilufa SN Pouch top basting 0.14 429 26 30 120 28%


232 200
5 Sumi SN Pouch top basting 0.14 429 28 32 112 26%

6 Munni OL Join Back & front gusset 0.56 107 46 53 68 64%

7 Najmunnahar OL Join Back & front gusset 0.56 107 49 56 64 195 195 60%

8 Beauty OL Join Back & front gusset 0.56 107 50 58 63 58%

9 Nilufa OL join side seam(L&R) 0.31 194 27 31 116 60%


220 195
10 Nilufa OL join side seam(L&R) 0.31 194 30 35 104 54%

11 Josna OL Attach elastic to leg(L&R) 0.40 150 40 46 78 52%

12 Arifa OL Attach elastic to leg(L&R) 0.40 150 37 43 85 209 195 56%

13 Soniya OL Attach elastic to leg(L&R) 0.40 150 68 78 46 31%

14 Shahalom FL Top stitch to leg(L&R) 0.40 150 34 39 92 61%


196 195
15 Momota FL Top stitch to leg(L&R) 0.40 150 30 35 104 70%

16 Jannati SN Elastic cut & Make waist elastic ring 0.31 194 15 17 209 209 195 108%

17 Nilufa HP Mark waist elastic 0.15 400 12 14 261 261 195 65%

18 Bithi OL Attach elastic to waist 0.50 120 38 44 82 69% Need to improve


169 169
19 Rubi OL Attach elastic to waist 0.50 120 36 41 87 72% Need to improve

20 Lucky SN Attach label to waist 0.20 300 14 16 224 224 169 75%

21 Sabina FL Top stitch to waist 0.25 240 22 26 138 58%


233 169
22 Beauty FL Top stitch to waist 0.25 240 33 38 95 39%

23 Aklima HP Trim excess thread 0.30 200 50 58 63 31%

24 Kojoly HP Trim excess thread 0.30 200 51 59 61 183 169 31%

25 Sumi HP Trim excess thread 0.30 200 53 61 59 30%

350
313
300
Before Balance
261 261
250
209 224
200 174
138
150
120 112 116 104 104
85 92 82 87 95
100
68 64 63 78 63
46 61 59
50

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BALANCING GRAPH
230 200 200 200 200 195 195 195 195 195 195
180
169 169 169 169
130

80

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Executive, Work-Study Manager, Work-Study In-charge/ Officer, Production PM / AGM, Production

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