Instruction Manual

CVS 7970
High-Low Pressure
Pilot
Introduction
This instruction manual includes the following
information for CVS 7970 High-Low Pressure Pilot:

1. Description
2. Piston Arrangement Changeover Instructions
3. Parts Information

Only persons qualified through training or experience

should install, operate and service this equipment. If
you have any questions regarding this product or this
manual, please contact your CVS Controls Sales
Representative before proceeding.

Description
The CVS 7970 is a versatile sensor that can be
programmed to detect and react to either increasing
pressure or decreasing pressure with an adjustable Figure 1: CVS 7970 High-Low Pressure Pilot
range of 2 to 10,000 PSI (.138 to 689.5 bar).

When used within standard safety systems, a

pressure sensor monitors a specific media or
process pressure source for changes to the normal Each CVS 7970 is a self-contained unit containing
operating range. Loss of pressure within the control necessary components for four different piston
circuit will begin a shutdown sequence or trigger an arrangements. Changeover instructions and
alarm, and pressure sensors can also indirectly drawings are included in this manual. Parts which
operate on/off flow control valves or pneumatic are not installed in your current piston arrangement
driven pumps. are kept in an enclosed storage tube. Machined
within the piston housing of the CVS 7970 is a
The CVS 7970 is a two position, three-way pilot with convenient 1/8”–27 NPT Female process connection
universal ports (H, O, L), automatic reset (spring and 1/2” NPT Male process connection.
return) and pressure balance spool.

Calgary Sales Office

Head Office 3516 114 Avenue SE
3900 – 101 Street Calgary, Alberta, Canada T2Z 3V6
Edmonton, Alberta, Canada T6E 0A5 Office: (403) 250-1416
Office: (780) 437-3055 Fax: (403) 291-9487
Fax: (780) 436-5461

Website: www.cvs-controls.com E-Mail: [email protected]

 Table 1: CVS 7970 Specifications

Characteristic Dimensions
Dimensions 1.750” diameter x 8.0” length
Working Process Pressure Inlet 10,000 PSI Maximum (689.5 bar)
Pressure Control Ports 125 PSI Maximum (8.62 bar)
Process Pressure Inlet 1/2”-14 NPT M and 1/8”-27 NPT F
Connections
Control Ports 1/4”-18 NPT F
Weight 3.5 lbs / 1.6 kg
Panel Hole Cutout Size 1 5/8” (39.81 mm)
M=Male, F=Female

Introduction continued
4. Loosen the lock nut and remove from the
One particular advantage of the CVS 7970 is its
adjusting cap. (See figure 2)
adjustment range capability. Because of the
5. Gently relieve all spring tension by fully
complete supplied components, there is no need to
unscrewing the adjusting cap. This allows
purchase and store additional sets of matching
access to the storage tube.
piston and spring components. The installation or
6. Unscrew the piston housing from the valve
reorientation of the existing piston components
body.
allows for an adjustment range capability of 2 to
7. Turn the piston housing upside down and tap
10,000 PSI. This is especially convenient for remote
it gently on a flat, clean surface to remove
facilities which require changes to pressure settings
the piston arrangement. The pistons should
to match changes in process conditions.
slide out easily.
8. Thoroughly clean the piston components,
The CVS 7970 is available in a High-Low
including the piston housing and internal
configuration using two pilots mounted and tubed to
bores, using warm water and a liquid
a carbon steel or stainless steel manifold (Figure 8).
detergent. Do not use abrasive tools or
Your choice of 2-1/2” NPT process or gauge
acidic cleansers. Dry all components with a
connections are available. This design allows for
cloth or paper towel.
completely independent setting of the high and low
9. Lightly lubricate all components and seals,
pilots spanning the range of 2 psi to 10,000 psi. This
and assemble the piston arrangement as
configuration is available in Auto Reset (not shown)
desired according to the enclosed detail
or Manual Reset (shown, pg 8).
drawing.
10. When inserting the new piston arrangement
Piston Arrangement into the piston housing, apply even pressure.
Press evenly using both thumbs on the
Changeover Instructions piston’s outer edges for the insertion of the
The information in this manual, including the parts 1-1/8”, 1/2” and 3/16” piston arrangements.
listings and piston detail drawings, will assist you in 11. For the 1/4” piston insertion, install the 1/4”
completing the Piston Arrangement Changeover. piston first, using a needle-nosed pliers.
Then press the other piston components into
Caution: Consult and follow the established place.
safety procedures of your facility prior to 12. Lightly lubricate the threads of the piston
beginning disassembly of any CVS Controls housing, body and spring housing. Be sure
product. Ensure that all pressure is to use a grease or medium appropriate for
exhausted from the system prior to stainless steel.
performing any service work. Failure to 13. Reassemble the pressure pilot.
remove the pressure from the system can 14. Adjust the pressure setting to the required
result in serious personal injury. amount, and function test the pressure pilot.
When the desired setting is achieved, tighten
1. Isolate and depressurize the control system. the lock nut securely against the adjusting
2. Disconnect the control circuit instrumentation cap.
tubing from control valve, as well as the 15. Connect the instrumentation tubing and the
monitored process connection from the pressure connection to the monitored
piston housing. process.
3. Where possible, remove the CVS 7970 from 16. Introduce pressure to the pressure pilot’s
the service location to perform the control circuit and monitored process inlet.
changeover in a clean work environment. Resume normal operation.

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Figure 2: Adjusting Cap / Storage Tube
Access

CVS 7970 High-Low Pressure Pilot

Table 2: Parts List

Key Part Number Qty. Description Material
1 CVS79710A 1 Adjusting Cap Black Delrin
2 CVS79702A 1 5/16” Ball Bearing Stainless Steel
3 CVS7911A 1 Spring Guide Black Delrin
4 CVS7970A 1 Spring 302 Stainless Steel
5 CVS79712A 2 Lock Nut Black Delrin
6 CVS79709A 1 Spring Housing 316 Stainless Steel
7 CVS79708 1 Stop Plate 316 Stainless Steel
8 CVS79704A 1 Body Housing 316 Stainless Steel
9 CVS79707A 1 Upper Stem 316 Stainless Steel
10 CVS79706A 1 Lower Stem 316 Stainless Steel
11 CVS79703A 1 Small Piston 316 Stainless Steel
12 CVS79705 1 Stop Washer 316 Stainless Steel
13 CS79702 1 Large Piston 316 Stainless Steel
14 CVS797014 1 Snap Ring 304 Stainless Steel
15 CVS79701A 1 Piston Housing 316 Stainless Steel
16 V-75-010 2 Seal Viton Coated TFE
17 V-75-008 2 Seal Viton Coated TFE
18 V-75-119 1 Seal Viton Coated TFE
19 TFE-008 1 Back-Up Ring Teflon
20 V-75-008 1 Seal Viton Coated TFE
21 CVS79713A 1 1/4” Piston 316 Stainless Steel
22 V-75-006 1 Seal Viton Coated TFE
23 TFE-006 1 Back-Up Ring Teflon
24 TFE-012 1 Back-Up Ring Teflon
25 V-75-012 1 Seal Viton Coated TFE

Seal Kits
CS7970-BK 1 Piston O-Ring Kit (Body Housing)
V-75-008 1 Seal Viton Coated TFE
V-75-010 1 Seal Viton Coated TFE
CVS7970-PK 1 Piston O-Ring Kit (Body Housing)
V-75-006 1 Seal Viton Coated TFE
V-75-008 1 Seal Viton Coated TFE
V-75-012 1 Seal Viton Coated TFE
V-75-119 1 Seal Viton Coated TFE
TFE-006 1 Back-Up-Ring Teflon
TFE-008 1 Back-Up Ring Teflon
TFE-012 1 Back-Up Ring Teflon

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 Figure 3: CVS 7970 High-Low Pressure Pilot Assembly

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 Key Part Number Qty. Description Material
11 CVS79703A 1 Small Piston 316 Stainless Steel
13 CS79702 1 Large Piston 316 Stainless Steel
14 CVS797014 1 Snap Ring 304 Stainless Steel
18 V-75-119 1 Seal Viton Coated TFE
19 TFE-008 1 Back-Up Ring Teflon
20 V-75-008 1 Seal Viton Coated TFE

Figure 4: 3/16 Piston Arrangement Enlarged Detail Drawing

For pressures from 5900 to 10,000 PSI (407 to 690 bar)

Key Part Number Qty. Description Material

11 CVS79703A 1 Small Piston 316 Stainless Steel
13 CS79702 1 Large Piston 316 Stainless Steel
14 CVS797014 1 Snap Ring 304 Stainless Steel
19 TFE-008 1 Back-Up Ring Teflon
20 V-75-008 1 Seal Viton Coated TFE
21 CVS79713A 1 1/4” Piston 316 Stainless Steel
22 V-75-006 1 Seal Viton Coated TFE
23 TFE-006 1 Back-Up Ring Teflon

Figure 5: 1/4” Piston Arrangement Enlarged Detail Drawing

For pressures from 1440 to 5900 PSI (99 to 407 bar)

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 Key Part Number Qty. Description Material
11 CVS79703A 1 Small Piston 316 Stainless Steel
13 CS79702 1 Large Piston 316 Stainless Steel
18 V-75-119 1 Seal Viton Coated TFE
24 TFE-012 1 Back-Up Ring Teflon
25 V-75-012 1 Seal Viton Coated TFE

Figure 6: 1/2” Piston Arrangement Enlarged Detail Drawing

For pressures from 290 to 1440 PSI (20 to 99 bar)

Key Part Number Qty. Description Material

11 CVS79703A 1 Small Piston 316 Stainless Steel
12 CVS79705 1 Stop Washer 316 Stainless Steel
13 CS79702 1 Large Piston 316 Stainless Steel
14 CVS797014 1 Snap Ring 304 Stainless Steel
18 V-75-119 1 Seal Viton Coated TFE
19 TFE-008 1 Back-Up Ring Teflon
20 V-75-008 1 Seal Viton Coated TFE

Figure 7: 1-1/8” Piston Arrangement Enlarged Detail Drawing

For pressures from 10 to 290 PSI (.689 to 20 bar)

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Figure 8 – CVS Series 7970 Low Pressure Pilot – Adjustment 2 to 15 PSI, Assembly

CVS Series 7970 Low Pressure Pilot – Adjustment 2 to 15 PSI, Parts List
Item Number Part Number Description Qty.
1 CVS 7910A Adjusting Cap, Black Delrin 1
2 CVS 7920A 6/16" Ball Bearing, SST 1
3 CVS 7911A Spring Guide, Black Delrin 1
4 CVS 7970A Spring, 302 Stainless Steel 1
5 CVS 79712A Lock Nut, Black Delrin 2
6 CVS 79709A Spring Housing, 316 SST 1
7 CVS 79708A Stop Plate, 316 SST 1
8 CVS 79704A Body Housing, 316 SST 1
9 CVS 79707A Upper Stem, 316 SST 1
10 CVS 79706A Lower Stem, 316 SST 1
11 CVS 79730 Adapter, Low Pressure, 316 SST 1
12 CVS 79701LP Piston Housing, 316 SST 1
13 V-75-145 o-ring, Viton Coated TFE 2
14 CVS 79702LP Piston, LP, 316 SST 1
15 CVS 79731 Wiper Ring, Viton 1
16 V-75-010 Seal, Viton Coated TFE 2
17 V-75-008 Seal, Viton Coated TFE 2

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Figure 9: CVS Series 7970 High-Low Pressure Pilot Switch

Low Pilot High Pilot High Pilot Low Pilot

Hi-Low Pressure Pilot - Manual Reset

Low Pressure Valve:

*Out Port To Valve

*Hi Port To Vent

High Pressure Valve:

*High Port To (air/gas) Supply (Max Supply Pressure 125 psi)

*Low Port To vent

Manifold:

*Either port for process

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Instructional Schematic: Pressure Sensing Low – Decreasing (PSL)

Normally Closed – Loss of Instrument (output) pressure, when sensed inlet pressure decreases below
the low pressure setting.

Reducing Pressure

Inlet Pressure Absent

Unactuated - Monitored process control pressure has

DECREASED below the Low Pressure Setting, or is absent.

Gaining Pressure

Inlet Pressure Applied

Actuated - Monitored process control pressure has

INCREASED above the Low Pressure Setting. Normal
operation.

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Instructional Schematic: Pressure Sensing High – Increasing (PSH)

Normally Open – Loss in Instrument (output) pressure, when sensed inlet pressure increases above the
high pressure setting.

Gaining Pressure

Inlet Pressure Applied

Unactuated - Monitored process control pressure is applied,

but is BELOW the high pressure setting. Normal operation.

Reducing Pressure

Inlet Pressure Applied

Actuated – Monitored process control pressure has

INCREASED ABOVE the high pressure setting.

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Notes:

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 Head Office Calgary Sales Office
3900 – 101 Street 3516 114 Avenue SE
Edmonton, Alberta, Canada T6E 0A5 Calgary, Alberta, Canada T2Z 3V6
Office: (780) 437-3055 Office: (403) 250-1416
Fax: (780) 436-5461 Fax: (403) 291-9487

Website: www.cvs-controls.com E-Mail: [email protected]

CVS Controls Ltd. strives for the highest levels of quality and accuracy. The information included in this publication is presented for
informational purposes only. CVS Controls Ltd. reserves the right to modify or change, and improve design, process, and
specifications without written notice. Under no circumstance is the information contained to be interpreted to be a
guarantee/warranty with regard to our products or services, applicability or use.
Selection, use and maintenance are the sole responsibility of the end user and purchaser. CVS Controls assumes no liability for the
selection use and maintenance of any product.

Rev 5 Feb 2016

Printed in Canada
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