Lovejoy / Sier-Bath

“FSL” Slide Type Coupling

Size FSL 2 thru FSL 7

Introduction
galling lubricant. Insure that seals and pipe plugs are in
place in the gear sleeve. Lubricate around sleeve gear
Carefully follow the instructions in this manual for teeth and seal surface and place over respective shaft
optimum performance and trouble free service. before mounting hubs. Protect shaft on which sleeve
will rest during hub installation.
This manual applies to standard “FSL” Slide type
couplings. The “FSL” Slide type couplings are 2) Determine the mounting arrangement of the proper
recommended for horizontal applications only. For mating hubs as illustrated in figure 1. Heat hubs in
vertical applications please consult with Lovejoy either an oil bath or oven until bores are larger than
application Engineering. shaft diameter. Mount so that the end of each hub is
The “FSL” Slide type coupling is used for applications flush with the end of the shaft as illustrated in figure 1.
Allow hubs to cool before proceeding.
requiring axial movement between the shaft ends
greater than standard. This function must be WARNING: If an oil bath is used, the oil must have a
performed under NO LOAD, STATIC conditions. flash point of 350°F or higher. Do not rest hubs on
the bottom of the container. Do not use an open
Installation & Alignment Instructions flame in a combustible atmosphere or near
combustible materials.
All parts must be clean and free of any foreign
materials before attempting assembly, use a non-
flammable solvent. All Parts should be examined for
3) Although the shafts may be perfectly aligned at
installation they should be realigned after mounting of
any damage during shipping and handling.
coupling. Position equipment in the approximate
Measurements should be taken to verify correctness of
alignment with the approximate “G” dimension found on
parts to meet application requirements, such as, hub
Chart 1. Align coupling using the instrument method as
and shaft fits, shaft separation, etc. Check hubs, shafts
described below.
and keyways for burrs.
4) Angular Alignment – Using an inside micrometer,
1) Install keys in respective shafts. Keys should fit
take readings at four points 90°° apart. Adjust
shaft keyseat with a tight fit on the sides and slight
machines until all four readings are identical. The
clearance over the key. Coat the shafts with an anti-
difference in maximum and minimum measurements
Caution: Consult applicable local and national safety codes must not exceed the installation angular limits
for proper guarding of rotating coupling. Observe all specified in chart 1.
safety rules when installing or servicing coupling.
5) Parallel Offset Alignment – The dial indicator
Warning: Lockout starting switch of prime mover and method is recommended for this procedure. Attach the
remove all external loads form drive before installing or dial indicator base to one hub and set the dial indicator
servicing coupling.
needle in contact with the outside diameter of opposite
hub. Rotate hub on which the indicator is mounted
TABLE OF CONTENTS 360°, taking indicator readings at four points 90°°
apart. Adjust machines until all four readings are
1 Introduction identical. The difference in maximum and minimum
1 Installation & Alignment Instructions
measurements must not exceed the installation-offset
limits specified in chart 1. Relocate the indicator dial
2 Maintenance base to the opposite hub and repeat the procedure.
Tighten all foundation bolts and repeat step 4 and 5.
2 Part Identification

Lovejoy / Sier-Bath 1 Slide Type FSL Coupling instructions

Realign coupling if necessary. Any parts showing signs of wear or damage should be
replaced. These parts are available for purchase by
Warning: Before installing couplings, make certain
that foundations of equipment to be connected meet referencing the coupling UPC number, size, type and
manufacturer’s requirement. Check for “soft foot”. bolting style. Hub and sleeve should be replaced as
The use of stainless steel shims is recommended. half coupling whenever possible.

6) Coat hub teeth and body as well as inside of sleeve Check alignment per steps 4 and 5. If maximum
with coupling grease. Slide the sleeve onto its operating misalignment values are exceeded, realign
respective hub, making sure that the gear teeth mesh the coupling to the recommended installation values
properly. Apply light dots of oil to one side of the found in chart 1.
gasket. Install gasket between the sleeve flanges,
align the boltholes and press the side with oil against
flange. Place Plate into counter bore of sleeve. Move Lubrication
sleeves together, with lube plugs 90° apart. Install Adequate lubrication is essential for satisfactory
bolts and locknuts, tightening alternately and evenly to
operation. Lovejoy Coupling Grease is specially
recommended torque in chart 1. Remove the two lube
formulated for coupling applications to increase
plugs in each sleeve and fill coupling with the coupling life while drastically reducing maintenance
recommended amount of coupling grease indicated in
cycle time. And it'’ in complete compliance with AGMA
Chart 1. Replace lube plugs and tighten securely.
9001 lubrication recommendations.

Unlike bearing or general-purpose grease, coupling

grease must withstand the centrifugal forces generated
Maintenance by a spinning coupling. Lovejoy Coupling Grease is
Following an initial break-in period of about 3 million designed to resist centrifugal separation, which allows
revolutions (80 hr. @ 600 rpm) it is recommended that the lubricant to be used for relatively long periods of
the coupling be completely flushed and re-lubricated. time.
Thereafter, a regular relubrication schedule should be
Other benefits of this product includes; highest
maintained. If coupling leaks grease, is exposed to
pressure and wear protection available, built-in rust
extreme temperatures, excessive moisture or frequent
and corrosion inhibitors, increased coupling life,
reversals, frequent lubrication may be required. For
reduced maintenance costs, reduced downtime and
average industrial operating conditions, relubrication
superior lubrication.
every 12 months should suffice with periodic visual
inspections to insure that neither the quality nor the One of the secrets to the success of Lovejoy Coupling
supply (due to leakage) of the lubricate has Grease is the variable consistency throughout the
deteriorated to an unacceptable level. working cycle of the application. The consistency of
our grease changes with the operating conditions.
During relubrication cycle or at least yearly, whichever
Working of the lubricant under actual service
comes first, the coupling should be disassembled and
conditions causes the grease to become semi-fluid,
thoroughly cleaned of all grease. Remove and visually
functionally splash lubricating the wear surfaces of the
inspect all parts; gear teeth for signs of abnormal
coupling. As the grease cools, it returns to the original
stress and wear, the seals and gaskets for any cracks
consistency, thereby preventing leakage.
or breaks.

Lovejoy / Sier-Bath 2 Slide Type FSL Coupling instructions

 FIGURE 1

CHART 1
Size F2 F2.5 F3 F3.5 F4 F4.5 F5 F5.5 F6 F7
"G" hub Separation 0.125 0.19 0.19 0.25 0.25 0.312 0.312 0.312 0.312 0.375
"AP" MAX Separation 0.78 0.94 1.03 1.06 1.31 1.69 1.97 2.06 1.47 1.91
Installation Offset MAX 0.002 0.003 0.003 0.004 0.005 0.005 0.006 0.007 0.008 0.008
Limits Angular MAX 0.009 0.011 0.013 0.015 0.018 0.02 0.022 0.024 0.026 0.031
Operating Offset MAX 0.009 0.012 0.014 0.017 0.02 0.02 0.026 0.027 0.032 0.033
Limits Angular MAX 0.036 0.045 0.052 0.061 0.072 0.081 0.087 0.096 0.105 0.122
Max Speed 5000 4400 4000 3500 3000 2700 2500 2200 2100 2000
Lube capacity Weight 5.8 oz 10.5 oz 1 lb 1.25 lb 2 lb 3.5 lb 4.5 lb 6.5 lb 7.25 lb 9.25 lb
Volume 3/8 pt 3/4 pt 1-1/8 pt 1-1/2 pt 1-7/8 pt 2 qt 2.5 qt 3.5 qt 1 gal 1-1/4 gal
Tightening Torque 940 1750 1750 2650 2650 2650 3650 3650 3650 4850
in-lb.

Lovejoy / Sier-Bath 3 Slide Type FSL Coupling instructions