Saep 701 PDF
Saep 701 PDF
1 Scope................................................................. 2
2 Conflicts and Deviations.................................... 2
3 Applicable Documents....................................... 2
4 Test Cases......................................................... 4
1 Scope
Scope of this document covers test procedure for Ethernet networks that are part of
Saudi Aramco industrial and process automation applications operating environment.
This document may be utilized as part of, but not limited to, Integrated Factory
Acceptance Test (IFAT) and Site Acceptance Test (SAT) work flow when deploying
Closed Circuit Television (CCTV), Intelligent Field (I-Field), Power System
Automation, Supervisory Control and Data Acquisition System (SCADA), and remote
site network connectivity in Saudi Aramco.
2.1 Any conflicts between this Procedure and other applicable Saudi Aramco
Engineering Procedures (SAEPs), Saudi Aramco Engineering Standards (SAESs),
Saudi Aramco Materials System Specifications (SAMSSs), Saudi Aramco
Standard Drawings (SASDs), or industry standards, codes, and forms shall be
resolved in writing by the Company or Buyer Representative through the
Manager, Process & Control Systems Department of Saudi Aramco, Dhahran.
Test cases that may not be applicable to the network in question may be
eliminated with proponents' approval.
2.2 Direct all requests to deviate from this Procedure in writing to the Company or
Buyer Representative, who shall follow internal company procedure SAEP-302
and forward such requests to the Manager, Process & Control Systems
Department of Saudi Aramco, Dhahran.
3 Applicable Documents
Page 2 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 18 September 2014
Next Planned Update: 6 September 2016 Plant Ethernet Networks Test Procedure
Other Document
FSD Functional Specification Document for the Network in
Question
Page 3 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 18 September 2014
Next Planned Update: 6 September 2016 Plant Ethernet Networks Test Procedure
4 Test Cases
The test cases shall confirm the Ethernet switch capabilities in support of process
automaton traffic in Saudi Aramco. Test cases are divided into three major categories.
These are: Test case 4.1 thru 4.4 covering Ethernet switching node capabilities; Test
case 4.5 addressing the Network Management System; and Test case 4.5 addressing the
end-to-end network testing. The test cases shall be conducted in collaboration with the
Page 4 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 18 September 2014
Next Planned Update: 6 September 2016 Plant Ethernet Networks Test Procedure
vendor. The test tools shall be calibrated and test team members are recommended to
be trained in network and system testing. The Ethernet frame utilized in the traffic test
tool generator shall be 1518 Bytes.
4.1.1 Test switch port interface for auto-negotiate the data rate, the duplex
settings (full/half) and auto-crossover (MDI/MDX) functionality.
4.1.2 Test case for industrial-grade RJ-45 connectors; i.e., modified office
type RJ-45 connectors so that it can withstand the harsh environment.
4.1.3 Test case for manual configuration of port speed selection (10 Mbps,
100 Mbps, or 1 Gbps)
4.1.6 Test case for 100BASE-TX ports standard 8 pin RJ-45 UTP
connectors.
4.2.2 Test case for supporting IEEE 1588 standard if required (i.e., Power
System Automation).
4.2.3 Test case for IEEE 802.1p QoS standard for priority queues and strict
priority scheduling: classification, policing/metering, and marking
functions on per port basis at ingress and queuing/scheduling functions
at egress
Page 5 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 18 September 2014
Next Planned Update: 6 September 2016 Plant Ethernet Networks Test Procedure
4.3.1 Test cases for typical throughput delays (port-in to port-out for a 1518
byte Ethernet frame of:
a. 10 BASE-T: 1.3 ms,
b. 100 BASE-T: 150 µs,
c. and Gigabit Ethernet: 30 µs.
4.3.3 Test cases for network ring protection type (Spanning Tree Protocol -
STP; Rapid Spanning Tree Protocol-RSTP; and vendor specific ring
protection) based on a 50 switch nodes network.
Page 6 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 18 September 2014
Next Planned Update: 6 September 2016 Plant Ethernet Networks Test Procedure
4.4.3 Test case for Humidity or Vendor Certification Report shall comply
with 23-SAMSS-701.
The Expected Results for these test cases is: Confirm the capability
(Pass/Fail/list limitations)
4.5.1 Test NMS software ability to provide accesses to any SNMP data
identified and supported by the standard SNMP protocol from the
vendor switch for the network in question. This may include: Test
NMS software ability to monitor the link state of each port of the
switch, the amount of traffic being carried by the switch on a port-by-
port basis, the internal temperature of the switch, alarms relay output
for port break, power failure, number of supported devices, and other
SNMP data elements from the managed switches.
4.5.2 Test the NMS software ability to collect SNMP information and
provides calculated values such as bandwidth utilization.
Page 7 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 18 September 2014
Next Planned Update: 6 September 2016 Plant Ethernet Networks Test Procedure
4.5.4 Test the NMS software ability to support Auto-Discovery function for
detection of new devices within the network.
4.5.5 Test case for supporting SNMP and GUI web base as means for remote
monitoring and configuration.
4.5.6 Test case for mapping diagnostic LED indicators for 10/100/1000 Mbps
Link Activity and port failure.
Revision Summary
6 September 2011 New Saudi Aramco Engineering Procedure.
18 July 2012 Editorial revision to change the primary contact.
18 September 2014 Editorial revision to transfer this engineering document from Communications Standards
Committee to be under the newly established Plants Networks Standards Committee.
Page 8 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 18 September 2014
Next Planned Update: 6 September 2016 Plant Ethernet Networks Test Procedure
i. The Local Area Network encompasses all Ethernet network types using
Fiber optic cables that support industrial and process applications.
ii. The Local Network design may have a fault-tolerant network. The user
may ignore those test cases that are not applicable or are not part of the
acquired system specifications.
Page 9 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 18 September 2014
Next Planned Update: 6 September 2016 Plant Ethernet Networks Test Procedure
Appli-
# Test Procedure Expected Results Results
cable
Initial Conditions
1 Existing network traffic load Expected Results: Display
(Mbps) at the highest and capture link utilization
congested node
Rational: Establish a baseline
for the traffic load in steady
state operation
2 System and Network in Expected Results: Application
steady state, initiate a Response time should be
command to assess process below 1 second
control application response
time. Rational: Comply Saudi
Aramco SAMSS
(e.g., 23-SAMSS-010) and
establish a baseline for the
application response time in
steady state operation
3 System and Network in Expected Results: Network
steady state, initiate a ping response time should be below
command to assess network 2 milliseconds
response time
Rational: Local area network
response time is 1 millisecond.
Assess network delay impact
on the application.
4 System and Network in Expected Results: Should be
steady state, indentify packet zero packet loss under normal
loss or Bit Error Rate load
Rational: Communication
protocol is based on TCP/IP so
it is expected to have zero
packet loss during steady state.
5 System and Network in Expected Results: Display
steady state, indentify traffic and capture traffic mix
mix by service type (TCP,
UDP, SNMP, IP, ICMP, etc.) Rational: “Information” to
understand traffic behavior of
the network.
Page 10 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 18 September 2014
Next Planned Update: 6 September 2016 Plant Ethernet Networks Test Procedure
Appli-
# Test Procedure Expected Results Results
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6 System and Network in Expected Results: Broadcast
steady state, indentify should be zero, Unicast should
message type packet mix be the most.
Unicast, Broadcast, Multicast
Rational: Control system
traffic is based on unicast or
multicast. Broadcast message
are a source of overloading the
network.
7 System and Network is Expected Results: Zero
running steady state, unplug impact on the application and
Controller Primary Interface visualization
Page 11 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 18 September 2014
Next Planned Update: 6 September 2016 Plant Ethernet Networks Test Procedure
Appli-
# Test Procedure Expected Results Results
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11 Layer 2 Network is running Expected Results: Three (3)
steady state, impose a one items to track:
(1) Node failure and observe
network switch-over time a) Switch-over time should be
below 1 second.
Page 12 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 18 September 2014
Next Planned Update: 6 September 2016 Plant Ethernet Networks Test Procedure
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# Test Procedure Expected Results Results
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13 Layer 2 Network is running Expected Results: Three (3)
steady state, impose a two (2) items to track:
Node failures (one at each
domain) and observe network a) Switch-over time should be
switch-over time below 1 second.
Page 13 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 18 September 2014
Next Planned Update: 6 September 2016 Plant Ethernet Networks Test Procedure
Appli-
# Test Procedure Expected Results Results
cable
15 Verify switch unmanaged Expected Results:
capabilities. Switch access via HTTP
(HHTPS)
Navigate switch port
configuration
SNMP v3 capable
MAC address filters for port
access
Rational: Test to comply with
the minimum requirements for
Ethernet switch for Application
Material specification and
Application standard
requirements
16 Perform a loop test by Expected Results: Network
creating a L2 loop shall handle the loop by putting
one link in non-forwarding state
and continue normal operation
Page 14 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 18 September 2014
Next Planned Update: 6 September 2016 Plant Ethernet Networks Test Procedure
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# Test Procedure Expected Results Results
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18 Randomly remove switch Expected Results: Switch
fabric module then insert the should continue on auxiliary
module back (For redundant supply
switch fabric switches)
Rational: Test to comply with
the minimum requirements for
Ethernet switch for Application
Material specification and
Application standard
requirements
19 Connect to random port Expected Results: Port shall
be disabled
Page 15 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 18 September 2014
Next Planned Update: 6 September 2016 Plant Ethernet Networks Test Procedure
Appli-
# Test Procedure Expected Results Results
cable
Traffic Loading Test Cases
22 System and Network in a Expected Results: Display
steady state, impose and capture link utilization
maximum alarm flooding
condition Rational: Test to comply with
the minimum requirements for
network security and
performance.
23 Simulate a broadcast storm Expected Results: The
by pinging the “entire” network should handle the
network using large buffer broadcast. Operator’s
size, while monitoring workstation should continue
operator’s screen updates. see plant process.
Page 16 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 18 September 2014
Next Planned Update: 6 September 2016 Plant Ethernet Networks Test Procedure
Appli-
# Test Procedure Expected Results Results
cable
24 System and Network in Expected Results:
steady state, initiate a UDP Utilization should be 30%
traffic load at 30% of available plus existing traffic load
bandwidth. Identify: (test case 1)
Utilization Delay should be below
Delay 2 millisecond
Jitter Jitter be below 1 millisecond
Packet Loss Packet Loss should be none
Application Response time
should be below 1 second
Page 17 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 18 September 2014
Next Planned Update: 6 September 2016 Plant Ethernet Networks Test Procedure
Appli-
# Test Procedure Expected Results Results
cable
26 System and Network in Expected Results:
steady state, initiate a UDP Utilization should be 100%
traffic load at 100% of plus existing traffic load
available bandwidth. Identify: (test case 1). Capture
Utilization Delay
Delay Jitter
Jitter Packet Loss
Packet Loss Application Response time
Page 18 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 18 September 2014
Next Planned Update: 6 September 2016 Plant Ethernet Networks Test Procedure
Appli-
# Test Procedure Expected Results Results
cable
29 System and Network in Expected Results:
steady state, initiate a TCP Utilization should be 100%
traffic load at 100% of plus existing traffic load
available bandwidth. Identify: (test case 1). Capture
Utilization Delay
Delay Jitter
Jitter Packet Loss
Packet Loss Application Response time
Page 19 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 18 September 2014
Next Planned Update: 6 September 2016 Plant Ethernet Networks Test Procedure
i. The core switch referred to in this document is the switch that located at the
core site and connects all different remote switches to the industrial and
process automation applications and support system servers (e.g., CCTV,
I-Field, Power System Automation, SCADA, Voice over IP, etc...)
ii. In this appendix the CORE SWITCH was highlighted just for illustration
purpose with abbreviation of CORE SW and it be Alcatel, CISCO, Juniper
or any other Layer 3 switch vendor that provides routing.
i. The Industrial Ethernet switch referred to in this document is the switch that
is installed at the well site (Remote Site) aggregating different traffic (CCTV,
I-Field, RTU, Voice over IP, etc...) and sending it to the core switch via a
ring or point to point topology.
4) The user may ignore those test cases that are not applicable or are not part of
the acquired system specifications.
5) Test cases are conducted independent of QoS settings (i.e., Best Effort vs.
Class of Service - CoS differentiation). QoS CoS settings shall be validated
prior to conducting the test. The result shall correlate to CoS QoS settings.
Page 20 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 18 September 2014
Next Planned Update: 6 September 2016 Plant Ethernet Networks Test Procedure
Page 21 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 5 July 2011
Next Planned Update: 5 July 2016 Plant Ethernet Network Test Procedure
Prior to the start of the network test, the equipment must be tested locally.
Prior to the start of the network test, the equipment should have been tested locally.
Page 22 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 5 July 2011
Next Planned Update: 5 July 2016 Plant Ethernet Network Test Procedure
The test results shall be recorded in the Test Data Sheets and in case there are deviations, all efforts
shall be made to correct any noted discrepancy. All blank spaces on the Test Data Sheets should be
filled in indicating N/A for those not applicable.
Test Equipment
2 ea Local Craft Terminal with LAN Cable and Console Cable (Serial DB9)
2 sets 10/100/1000 Ethernet Analyzer (Example: Ethernet Analyzer EXFO FTB-8510) or an
equivalanet such as:
Fault Timing Analysis (FTA): http://www.garrettcom.com/ftacontest.htm
Jperf2.0Download:http://sourceforge.net/projects/iperf/files/jperf/jperf%20
2.0.0/jperf-2.0.0.zip/download
Qcheck: http://www.ixchariot.com/products/datasheets/qcheck.html
2 sets Optical Power Meter
2 sets Digital Multimeter
STATION ID
Core Ring/Backbone
Access Layer 1
Access Layer n
Item Test Description
Access Layer 2
…..
…
….
Layer
Page 23 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 5 July 2011
Next Planned Update: 5 July 2016 Plant Ethernet Network Test Procedure
I. LOCAL TEST
TEST PROCEDURE
LOCAL TEST
SITE INVENTORY CHECK
PURPOSE
To verify and record the Equipment Inventory at each site.
TEST EQUIPMENT
N.A.
ACCESSORIES
N.A.
TEST PROCEDURE
1. Confirm the Equipment Inventory as listed on the Delivery Sheet and record the serial number
for each equipment.
EXPECTED RESULTS
Equipment inventory on the site should be complete and should correspond to the
number and model as indicated on the Delivery Sheet.
TEST EQUIPMENT
CALIBRATION DUE
DESCRIPTION MANUFACTURER/MODEL SERIAL NUMBER
DATE
INVENTORY
Description Manufacturer Serial No. Remarks
Page 24 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 5 July 2011
Next Planned Update: 5 July 2016 Plant Ethernet Network Test Procedure
REMARKS/EXEMPTION ITEMS
TEST PARTICIPANTS/WITNESSES
COMPANY/DEPT. NAME SIGNATURE DATE
Vendor or Contractor
S.A. Representative
S.A. Representative
S.A. Representative
S.A. Representative
S.A. Representative
Page 25 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 5 July 2011
Next Planned Update: 5 July 2016 Plant Ethernet Network Test Procedure
TEST PROCEDURE
LOCAL TEST
CORE SWITCH (CORE SW) / INDUSTRIAL ETHERNET SWITCH (IES)
TEST PROCEDURE NO. TPR-SWITCH-LOCAL-02
PHYSICAL QUALITY CHECK
PURPOSE
To confirm the physical quality of the equipment including cabling works at the site.
TEST EQUIPMENT
None
ACCESSORIES
None
TEST PROCEDURE
1. Inspect the physical quality of the installed equipment including the cabling works for each
site.
EXPECTED RESULTS
As installed, any equipment should not have physical deformities and cabling should be done
cleanly and should adhere to established standards.
REMARKS/EXEMPTION ITEMS
Page 26 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 5 July 2011
Next Planned Update: 5 July 2016 Plant Ethernet Network Test Procedure
TEST PARTICIPANTS/WITNESSES
COMPANY/DEPT. NAME SIGNATURE DATE
Vendor or Contractor
S.A. Representative
S.A. Representative
S.A. Representative
S.A. Representative
S.A. Representative
Page 27 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 5 July 2011
Next Planned Update: 5 July 2016 Plant Ethernet Network Test Procedure
TEST PROCEDURE
LOCAL TEST
INDUSTRIAL ETHERNET SWITCH MODEL (IES) SWITCH
TEST PROCEDURE NO. TPR-SWITCH-LOCAL-03
LOCAL ACCESS TEST
PURPOSE
To verify that the Industrial Switch can be accessed locally
TEST EQUIPMENT
1 ea Local Craft Terminal (Laptop Computer)
ACCESSORIES
1 pc DB9 Serial Console Cable
TEST PROCEDURE
1. Connect the Local Craft Terminal to Industrial Ethernet Switch using the DB9 Serial
Console Cable.
2. Run the switch’s proprietary Emulator program (i.e., Moxa’s PComm) on the PC to access
the console configuration utility.
3. Navigate thru the Command Line Interface of the equipment to verify that it is accepting
command instructions from the Local Craft Terminal.
EXPECTED RESULTS
The Switch should display the proper command hierarchy as instructed from the Local Craft
Terminal without delays in execution.
Page 28 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 5 July 2011
Next Planned Update: 5 July 2016 Plant Ethernet Network Test Procedure
TEST EQUIPMENT
CALIBRATION DUE
DESCRIPTION MANUFACTURER/MODEL SERIAL NUMBER
DATE
REMARKS/EXEMPTION ITEMS
TEST PARTICIPANTS/WITNESSES
COMPANY/DEPT. NAME SIGNATURE DATE
Vendor or Contractor
S.A. Representative
S.A. Representative
S.A. Representative
Page 29 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 5 July 2011
Next Planned Update: 5 July 2016 Plant Ethernet Network Test Procedure
TEST PROCEDURE
LOCAL TEST
INDUSTRIAL SWITCH
TEST PROCEDURE NO. TPR-SWITCH-LOCAL-04
POWER REDUNDANCY TEST
PURPOSE
To verify that the remaining Power Supply module is able to function when the
other DC input power source fails.
TEST EQUIPMENT
1 ea Local Craft Terminal (Laptop Computer)
ACCESSORIES.
1 pc DB9 Serial Console Cable
TEST PROCEDURE
1. Connect PC1 to Ethernet port 1 of the Switch and configure the IP address of PC1.
2. Connect PC2 to Ethernet port 2 of the Switch and configure the IP address of PC2.
3. Remove the attached DC input power cable 1 connected at the back of the industrial switch.
Re-connect the DC input 1 and do the same to the DC input 2 of the Switch.
EXPECTED RESULTS
In any stage of the removal of the DC Power Cable, the Switch should not Turn Off and the PING
replies as reflected on the Local Craft Terminal should not register a TIMEOUT.
Page 30 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 5 July 2011
Next Planned Update: 5 July 2016 Plant Ethernet Network Test Procedure
TEST EQUIPMENT
CALIBRATION DUE
DESCRIPTION MANUFACTURER/MODEL SERIAL NUMBER
DATE
REMARKS/EXEMPTION ITEMS
TEST PARTICIPANTS/WITNESSES
COMPANY/DEPT. NAME SIGNATURE DATE
Vendor or Contractor
S.A. Representative
S.A. Representative
S.A. Representative
S.A. Representative
S.A. Representative
Page 31 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 5 July 2011
Next Planned Update: 5 July 2016 Plant Ethernet Network Test Procedure
TEST EQUIPMENT
2 sets Optical Power Meter
ACCESSORIES
2 sets Optical Cleaning Materials
TEST PROCEDURE
1. Remove the Optical Patch Cord from the G2 receiving port of the Switch (West side) and
connect it to the Optical Power Meter.
2. Remove the Optical Patch Cord from the G3 receiving port of the Switch (East Side) and
connect it to the other Optical Power Meter.
3. Measure the received Optical Power from the West and East Sides. After this has been done,
note and record the Optical Power as indicated on the Optical Power Meter.
4. Repeat Steps 1 to 3 for every Industrial Switch Receive Optical Interface. Be sure to clean all
optical interfaces during testing.
EXPECTED RESULTS
Compliance to SAES-T-634 is required. For illustration purpose only, MOXA switch was used.
Each vendor will have their own specific requirements.
For MOXA’s SFP-1GLXLC, Receiver Sensitivity Range is from -3 dBm to -20 dBm
For MOXA’s SFP-1GLHXLC, Receiver Sensitivity Range is from -3 dBm to -24 dBm
Page 32 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 5 July 2011
Next Planned Update: 5 July 2016 Plant Ethernet Network Test Procedure
TEST EQUIPMENT
CALIBRATION DUE
DESCRIPTION MANUFACTURER/MODEL SERIAL NUMBER
DATE
REMARKS/EXEMPTION ITEMS
TEST PARTICIPANTS/WITNESSES
COMPANY/DEPT. NAME SIGNATURE DATE
Vendor or Contractor
S.A. Representative
S.A. Representative
S.A. Representative
S.A. Representative
S.A. Representative
Page 33 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 5 July 2011
Next Planned Update: 5 July 2016 Plant Ethernet Network Test Procedure
TEST PROCEDURE
NETWORK TEST
CORE SWITCH (CORE SW)/ INDUSTRIAL (IES°) SWITCH
TEST PROCEDURE NO. TPR-SWITCH-NTWK-02
THROUGHPUT TEST
PURPOSE
To determine and verify the Maximum Data Rate of the 1Gigabit link between Core switch and
Industrial Ethernet Switch.
TEST EQUIPMENT
2 sets 10/100/1000 Ethernet Analyzer (Example: Ethernet Analyzer EXFO FTB-8510)
ACCESSORIES
4 ea Single Mode Fiber Optic Patch Cords
TEST PROCEDURE
1. At core switch site, connect the 1Gigabit Ethernet Analyzer to the Tx/Rx Optical Port of
GLC-LH-SM that is plugged into the Core Switch using the Singlemode Fiber Optic Patch
Cords.
2. At the remote site, connect the 1Gigabit Ethernet Analyzer to the Tx/Rx Optical Port of
Industrial Ethernet Switch using the Singlemode Fiber Optic Patch Cords.
3. At the core switch site, run the test using 64-byte packets sent at 100% load for 60
seconds and take note of the number of frames that is transmitted by the 10Gigabit
Ethernet Analyzer.
Note: Before a packet is forwarded across the backplane, an internal 32-byte tag is added
to aid internal switching.
4. At the Remote site, take note of the number of frames that is received by the 1Gigabit
Ethernet Analyzer. If the count of transmitted frames is equal to the count of received
frames, raise the rate of the transmitted frames at the Local site and re-run the test. If fewer
frames are received than were transmitted, reduce the rate of the transmitted frames at the
Local site and re-run the test. The THROUGHPUT is the fastest rate at which the count of
Test Frames transmitted at the Local site is equal to the number of Test Frames received at
the Remote site.
EXPECTED RESULTS
The test conditions and the expected results for the 1G would be as follows:
Page 34 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 5 July 2011
Next Planned Update: 5 July 2016 Plant Ethernet Network Test Procedure
TEST EQUIPMENT
CALIBRATION DUE
DESCRIPTION MANUFACTURER/MODEL SERIAL NUMBER
DATE
THROUGHPUT
Packet Size @ 100% TX Frames RX Frames Remarks
Traffic Load
TCP:
UDP:
Page 35 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 5 July 2011
Next Planned Update: 5 July 2016 Plant Ethernet Network Test Procedure
REMARKS/EXEMPTION ITEMS
TEST PARTICIPANTS/WITNESSES
COMPANY/DEPT. NAME SIGNATURE DATE
Vendor or Contractor
S.A. Representative
S.A. Representative
S.A. Representative
S.A. Representative
Page 36 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 5 July 2011
Next Planned Update: 5 July 2016 Plant Ethernet Network Test Procedure
TEST PROCEDURE
NETWORK TEST
CISCO C6506-E/ IESA
TEST PROCEDURE NO. TPR-SWITCH-NTWK-03
LATENCY TEST
PURPOSE
To measure the maximum latency for time-sensitive applications such as Video and VOIP
applications.
TEST EQUIPMENT
2 sets 10/100/1000 Ethernet Analyzer (e.g., EXFO FTB-8510)
ACCESSORIES
2 ea RJ45 Straight LAN Cable
TEST PROCEDURE
1. At Core switch site, connect the 10/100/1000 Ethernet Analyzer using the RJ45 Straight
LAN Cable on a pre-determined VLAN port of the core (e.g., WS-X6548-GE-45AF card that
is on the CISCO 6506-E) Core Switch #1.
2. At the remote site, connect the 10/100/1000 Ethernet Analyzer on the corresponding VLAN
port of the Industrial Switch using the RJ45 Straight LAN Cable.
3. From Core switch site, run the test using 64-byte packets sent at 100% load for 60 seconds
and take note of the number of frames that is transmitted by the 10Gigabit Ethernet
Analyzer.
Note: Before a packet is forwarded across the backplane, an internal 32-byte tag is added
to aid internal switching.
4. At the Remote site, take note of the number of frames that is received by the 10/100/1000
Ethernet Analyzer. If the count of transmitted frames is equal to the count of received
frames, raise the rate of the transmitted frames at the Core switch site and re-run the test. If
fewer frames are received than were transmitted, reduce the rate of the transmitted frames
at Core switch site and re-run the test. The THROUGHPUT is the fastest rate at which the
count of Test Frames transmitted at the Local site is equal to the number of Test Frames
received at the Remote site. Take note of the achieved THROUGHPUT.
5. The latency result per Industrial Ethernet switch would be as follows.
Latency: 10 microseconds
To calculate the one-way latency, use the following formula:
Max L = Nswitch x Latency + Latency of 10G ring
Where: Nswitch – no. of switch in a ring
Latency – 10 microseconds
Page 37 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 5 July 2011
Next Planned Update: 5 July 2016 Plant Ethernet Network Test Procedure
6. Repeat Steps 1 to 5 for the other Industrial Ethernet switch within a ring.
7. Conduct the same test case and report on the application performance. The applications
and accepted results are defined below:
EXPECTED RESULTS
The actual network LATENCY should not be more than the claimed LATENCY which is equivalent to 10
microseconds per switch. The End-to-end network delay shall be 10ms.The applications accepted
results are defined below:
Video streams: Delay below 50 ms, jitter below 10 ms
Voice streams: Delay (one way) below 150 ms, jitter below 10 ms
Process control: Delay (one way) below 10 ms, jitter below 10 ms.
Page 38 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 5 July 2011
Next Planned Update: 5 July 2016 Plant Ethernet Network Test Procedure
TEST EQUIPMENT
CALIBRATION DUE
DESCRIPTION MANUFACTURER/MODEL SERIAL NUMBER
DATE
LATENCY @ 1G
From/To Max Latency per Switch Average Latency Remarks
REMARKS/EXEMPTION ITEMS
TEST PARTICIPANTS/WITNESSES
COMPANY/DEPT. NAME SIGNATURE DATE
Vendor or Contractor
S.A. Representative
S.A. Representative
S.A. Representative
S.A. Representative
Page 39 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 5 July 2011
Next Planned Update: 5 July 2016 Plant Ethernet Network Test Procedure
TEST PROCEDURE
NETWORK TEST
CORE SWITCH (CORE SW)/ INDUSTRIAL ETHERNET (IES)
TEST PROCEDURE NO. TPR-SWITCH-NTWK-04
FRAME LOSS TEST AT WELL SITE
PURPOSE
To determine and verify the percentage of Lost Frames when the 1Gigabit link between Core
switch at the backbone site and Industrial Ethernet Switches (remote sites) is at Full Load.
TEST EQUIPMENT
2 sets 10/100/100 Ethernet Analyzer (e.g., Ethernet Analyzer EXFO FTB-8510)
ACCESSORIES
4 ea Single Fiber Optic Patch Cords
TEST PROCEDURE
1. At Core site, connect the 1Gigabit Ethernet Analyzer to the Tx/Rx Optical Port of GLC-LH-
SM that is plugged in to the Core Switch using the Singlemode Fiber Optic patch cords.
2. At the remote site, connect the 1Gigabit Ethernet Analyzer to the Tx/Rx Optical Port of
Industrial Switch using the Singlemode Fiber Optic patch cords.
3. From the local site, send a specific number of frames at 1Gbps specific rate for a duration
of 30 minutes. Take note of the number of frames that is transmitted by the 1Gigabit
Ethernet Analyzer.
4. At the Remote site, take note of the number of frames that is received by the 1Gigabit
Ethernet Analyzer.
% FRAME LOSS = [(Tx Frames – Rx Frames) / Tx Frames] x 100
5. Repeat Steps 1 to 4 for the remaining GLC-LH-SM cards.
EXPECTED RESULTS
Frame Loss Percentage should be 100 at 1Gbps Full Rate.
Transmitted Frames should be equal to Received Frames at Full Load.
Page 40 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 5 July 2011
Next Planned Update: 5 July 2016 Plant Ethernet Network Test Procedure
TEST EQUIPMENT
CALIBRATION DUE
DESCRIPTION MANUFACTURER/MODEL SERIAL NUMBER
DATE
REMARKS/EXEMPTION ITEMS
Page 41 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 5 July 2011
Next Planned Update: 5 July 2016 Plant Ethernet Network Test Procedure
TEST PARTICIPANTS/WITNESSES
COMPANY/DEPT. NAME SIGNATURE DATE
Vendor or Contractor
S.A. Representative
S.A. Representative
S.A. Representative
S.A. Representative
S.A. Representative
Page 42 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 5 July 2011
Next Planned Update: 5 July 2016 Plant Ethernet Network Test Procedure
TEST PROCEDURE
NETWORK TEST
CORE SWITCH (CORE SW)/ INDUSTRIAL ETHERNET SWITCH (IES
TEST PROCEDURE NO. TPR-SWITCH-NTWK-05
VLAN TEST
PURPOSE
To verify the separation of every VLAN Subnet from each site going to/from Core Site.
TEST EQUIPMENT
2 ea Local Craft Terminal (Laptop Computer)
ACCESSORIES
2 ea RJ45 Straight LAN Cable
TEST PROCEDURE
1. At the remote site, connect the Local Craft Terminal to one of the Ethernet ports of the
Industrial Switch using the RJ45 LAN Cable.
2. At Core site, connect the Local Craft Terminal to the corresponding VLAN port of the Core
Switch.
3. Issue a PING command from the remote site Local Craft Terminal to the Local Craft
Terminal that is connected at the Core site.
4. At Core site, transfer the connection of the Local Craft Terminal to another VLAN port that is
not a member of the VLAN group at the remote site Local Craft Terminal.
5. Issue a PING command from the remote site Local Craft Terminal to the Local Craft
Terminal that is connected to a different VLAN at the Core site.
EXPECTED RESULTS
PING requests to the same VLAN should have a REPLY from Core site.
PING requests to a different VLAN should have no REPLY from Core site.
Page 43 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 5 July 2011
Next Planned Update: 5 July 2016 Plant Ethernet Network Test Procedure
TEST EQUIPMENT
CALIBRATION DUE
DESCRIPTION MANUFACTURER/MODEL SERIAL NUMBER
DATE
VLAN TEST
From VLAN and Port To VLAN and Port PING Reply Remarks
REMARKS/EXEMPTION ITEMS
TEST PARTICIPANTS/WITNESSES
COMPANY/DEPT. NAME SIGNATURE DATE
Vendor or Contractor
S.A. Representative
S.A. Representative
S.A. Representative
S.A. Representative
S.A. Representative
Page 44 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 5 July 2011
Next Planned Update: 5 July 2016 Plant Ethernet Network Test Procedure
TEST PROCEDURE
NETWORK TEST
INDUSTRIAL ETHERNET (IES) SWITCH
TEST PROCEDURE NO. TPR-SWITCH-NTWK-06
PATH FAILURE TEST
PURPOSE
To verify the Network Path Protection and Recovery time of 1G Ring when there is a Fiber Optic
cable cut. The expected recovery time for ring should be in compliance with the vendor
specification (in this case, MOXA Turbo Ring is less than 20 milliseconds).
TEST EQUIPMENT
2 ea Local Craft Terminal (Computer Laptop)
ACCESSORIES
2 ea RJ45 Straight LAN Cable
TEST PROCEDURE
1. At remote site A, connect the PC1 to port 1 of the Industrial Ethernet Switch using the RJ45
LAN Cable.
2. At the same location, site A, connect the 10/100/1000 Ethernet Analyzer to port 2 of
Industrial Ethernet Switch using the RJ45 LAN Cable.
3. At remote site B, connect the PC2 to port 1 of the Industrial Ethernet Switch using the RJ45
LAN Cable.
4. At the same location, site B, connect the 10/100/1000 Ethernet Analyzer to port 2 of
Industrial Ethernet Switch using the RJ45 LAN Cable.
5. Issue a PING command from the remote site PC1 to PC2 that is connected at remote site
B. Make sure that no packet drops are detected.
6. At the remote site A, remove the fiber optic connection of the Industrial Ethernet Switch that
is facing remote site B. Observe the communication status between PC1 and PC2. Some
packet drops are detected at this time due to topology change.
7. After 1 minute, reconnect the 1G fiber optic patch cord to Industrial Ethernet Switch.
Observe the communication status between PC1 and PC2. Some packet drops are
detected at this time due to topology change.
8. Perform Procedures 1 to 7 for every VLAN Subnet at each remote site. Make sure to clean
every Fiber Optic patch cord at every stage of the test and replace the patch cords to its
original connection after the test.
EXPECTED RESULTS
The recovery time for Ring should be in line with the vendor specification (in this case, MOXA should be
less than 20milliseconds).
Page 45 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 5 July 2011
Next Planned Update: 5 July 2016 Plant Ethernet Network Test Procedure
TEST EQUIPMENT
CALIBRATION DUE
DESCRIPTION MANUFACTURER/MODEL SERIAL NUMBER
DATE
PATH FAILURE
Removed Fiber Optic Recovery Time PING Reply Remarks
Port
REMARKS/EXEMPTION ITEMS
Page 46 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 5 July 2011
Next Planned Update: 5 July 2016 Plant Ethernet Network Test Procedure
TEST PARTICIPANTS/WITNESSES
COMPANY/DEPT. NAME SIGNATURE DATE
Vendor or Contractor
S.A. Representative
S.A. Representative
S.A. Representative
S.A. Representative
S.A. Representative
Page 47 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 5 July 2011
Next Planned Update: 5 July 2016 Plant Ethernet Network Test Procedure
TEST PROCEDURE
NETWORK TEST
CORE SWITCH (CORE SW) / INDUSTRIAL ETHERNET (IES) SWITCH
TEST PROCEDURE NO. TPR-SWITCH-NTWK-07
RING COUPLING TEST
PURPOSE
To verify the capability of single ring compose of Industrial Ethernet Switch (IES) and Core switch
(CORE SW switch). The industrial Ethernet Switch shall be able to receive/ forward the packets
through the vendor ring [protocol (in this case for MOXA, turbo ring) and communication coupling
between Industrial Ethernet switch and the core switch.
TEST EQUIPMENT
2 sets 10/100/1000 Ethernet Analyzer (EXFO FTB-8510)
2 sets Local Craft Terminal (Laptop Computer)
ACCESSORIES
2 ea RJ45 Straight LAN Cable
TEST PROCEDURE
1. At the head-end switch 1, connect the Local Craft Terminal (PC1) to one of the Ethernet
ports of the Industrial Ethernet Switch using the RJ45 LAN Cable.
2. At the head-end switch 2, connect the Local Craft Terminal (PC2) to one of the Ethernet
ports of the Industrial Ethernet Switch using the RJ45 LAN Cable.
3. Configure RSTP on each of the co-located Core switch and connect two Giga ports of Core
switch to Industrial Ethernet Switch single ring network.
4. From PC2, ping to Core Switch IP address.
5. Enable Ring Coupling on the head-end Industrial Ethernet switches. Set head-end switch 1
as the master device and head-end switch 2 as the slave device.
6. Observe the coupling port status, one will indicate primary while the other port will show as
back-up.
7. Disconnect one Giga port of Core switch between Core Switch and Industrial Ethernet
switches ring network.
8. From the remote site in which the Ethernet Analyzer is connected to Industrial Ethernet
switches, observe the recovery time that is detected by the 1Gigabit Ethernet Analyzer and
record the result in the Test Data.
9. Reconnect the Giga port of Core Switch between Core Switch and Industrial Ethernet
switches ring network.
10. Observe the recovery time that is detected by the 1Gigabit Ethernet Analyzer and record
the result in the Test Data.
Page 48 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 5 July 2011
Next Planned Update: 5 July 2016 Plant Ethernet Network Test Procedure
EXPECTED RESULTS
Make sure that the delay counter for Ring Coupling should be less than 1 second.
For test item no. 4:
Page 49 of 50
Document Responsibility: Communications Standards Committee SAEP-701
Issue Date: 5 July 2011
Next Planned Update: 5 July 2016 Plant Ethernet Network Test Procedure
REMARKS/EXEMPTION ITEMS
TEST PARTICIPANTS/WITNESSES
COMPANY/DEPT. NAME SIGNATURE DATE
Vendor or Contractor
S.A. Representative
S.A. Representative
S.A. Representative
S.A. Representative
S.A. Representative
Page 50 of 50