Model S4000TH

Intelligent Sensor for

Hydrogen Sulfide Gas Detection

The information and technical data disclosed in

this document may be used and disseminated
only for the purposes and to the extent
specifically authorized in writing by General
Monitors.
Instruction Manual 10-16
General Monitors reserves the right to change
published specifications and designs without
prior notice.

MANS4000TH

Part No. MANS4000TH

Revision N/10-16
 Model S4000TH

This page intentionally left blank

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 Model S4000TH

Table of Contents
MODEL S4000TH .......................................................................................................................... I 

INTELLIGENT SENSOR FOR....................................................................................................... I 

HYDROGEN SULFIDE GAS DETECTION ................................................................................... I 

TABLE OF FIGURES .................................................................................................................. VI 

TABLE OF TABLES................................................................................................................... VII 

QUICK START GUIDE ................................................................................................................. 1 

Mounting and Wiring ...............................................................................................................................1 
Tools Required ...........................................................................................................................1 
Terminal Connections .............................................................................................................................2 

1.0 INTRODUCTION .................................................................................................................... 4 
1.1  Protection for Life .......................................................................................................................4 
1.2  Special Warnings .......................................................................................................................4 
1.3  System Integrity Verification ......................................................................................................5 

2.0 PRODUCT DESCRIPTION ..................................................................................................... 7 

2.1  General Description ...................................................................................................................7 

3.0 INSTALLATION ...................................................................................................................... 8 
3.1  Receipt of Equipment .................................................................................................................8 
3.2  Tools Required ...........................................................................................................................9 
3.3  Choosing Product Locations ......................................................................................................9 
3.3.1  Remote Mounting of the Sensor from the Electronics ................................................10 
3.4  Mounting and Wiring ................................................................................................................11 
3.5  Terminal Connections ..............................................................................................................13 
3.5.1  Terminal Block TB1 – Sensor Connections ................................................................13 
3.5.2  Terminal Block TB2 – Power and Signal Connections ...............................................13 
3.5.3  DC Power and Ground Connections...........................................................................15 
3.5.4  Analog Signal Connections .........................................................................................16 
3.5.5  Terminal Block TB3 – Relay Connections ..................................................................16 
3.5.6  European Union (EU) Approved Applications.............................................................17 
3.5.7  Cable Termination in the Non-hazardous Area ..........................................................17 
3.6  Maintaining the X/P Integrity ....................................................................................................18 

4.0 OPERATION ......................................................................................................................... 19 

4.1  Start-Up Checklist ....................................................................................................................19 
4.2  Start-Up ....................................................................................................................................19 
4.3  Relay Reset ..............................................................................................................................19 
4.4  User Selectable Options ..........................................................................................................20 
4.4.1  Model S4000TH User Menu Structure ........................................................................21 
4.4.2  Sensor Range .............................................................................................................21 
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 Model S4000TH

4.4.3  Calibration Output .......................................................................................................22 

4.4.4  Warning Relay Settings ..............................................................................................22 
4.4.5  Alarm Relay Settings...................................................................................................23 
4.4.6  Modbus Channel 1 Settings ........................................................................................23 
4.4.7  Modbus Channel 2 Settings ........................................................................................24 
4.5  HART........................................................................................................................................24 
4.6  Gas Check Mode .....................................................................................................................25 
4.6.1  Procedure for Checking the Calibration ......................................................................25 
4.7  Calibration ................................................................................................................................25 
4.7.1  Calibration Procedure .................................................................................................26 
4.7.2  Aborting Calibration.....................................................................................................27 
4.7.3  Remaining Sensor Life ................................................................................................27 
4.7.4  Initializing the Remaining Sensor Life .........................................................................27 
4.8  Calibration Equipment ..............................................................................................................27 
4.8.1  Calibrating with a Breaker Bottle and Ampoules ........................................................27 
4.8.2  Calibrating with an H2S Portable Purge Calibrator .....................................................28 
4.8.3  Calibrating with an RGC .............................................................................................29 

5.0 MAINTENANCE ................................................................................................................... 30 

5.1  General Maintenance ...............................................................................................................30 
5.2  Storage .....................................................................................................................................30 

6.0 TROUBLESHOOTING ......................................................................................................... 31 

6.1  Fault Codes and Their Remedies ............................................................................................31 
6.1.1  F2 - Failed to Complete the Calibration ......................................................................31 
6.1.2  F3 Flash Checksum Error ...........................................................................................31 
6.1.3  F4 - Sensor Heater Open Error or Sensor Amplifier Error ..........................................31 
6.1.4  F5 - Sensor Heater Shorted Error ...............................................................................32 
6.1.5  F6 - Low Supply Voltage .............................................................................................32 
6.1.6  F7 - EEPROM Verification Failure ..............................................................................32 
6.1.7  F8 - Failure to Complete Setup ...................................................................................32 
6.1.8  F9 - Gas Check Period Exceeded ..............................................................................33 
6.1.9  F10 – Switch Error ......................................................................................................33 
6.1.10  F11 Internal Error ........................................................................................................33 

7.0 CUSTOMER SUPPORT ....................................................................................................... 34 

7.1  General Monitors’ Offices.........................................................................................................34 

8.0 MODBUS INTERFACE ........................................................................................................ 35 

8.1  Baud Rate ................................................................................................................................35 
8.2  Data Format .............................................................................................................................35 
8.3  Modbus Read Status Protocol (Query/Response) ...................................................................35 
8.3.1  Modbus Read Query Message ...................................................................................35 
8.3.2 Modbus Read Response Message .................................................................................35 
8.4  Modbus Write Command Protocol (Query/Response) ............................................................36 
8.4.1  Modbus Write Query Message ...................................................................................36 
8.4.2  Modbus Write Response Message .............................................................................36 
8.5  Function Codes Supported ......................................................................................................36 
8.6  Exception Responses and Exception Codes ...........................................................................36 
8.6.1  Exception Response ...................................................................................................36 
8.6.2  Exception Code ...........................................................................................................37 

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 Model S4000TH

8.7  S4000TH Command Register Locations .................................................................................38 

8.8  S4000TH Command Register Details ......................................................................................40 
8.8.1  Analog (00H) ...............................................................................................................40 
8.8.2  Mode (01H) .................................................................................................................40 
8.8.3  Status/Error (02H) .......................................................................................................41 
8.8.4  Not Used (03H) ...........................................................................................................41 
8.8.5  Unit Type (04H) ...........................................................................................................41 
8.8.6  Software Revision (05H) .............................................................................................41 
8.8.7  Status Block (06H) ......................................................................................................41 
8.8.8  Analog Value (06H) .....................................................................................................42 
8.8.9  Mode & Error (07H) .....................................................................................................42 
8.8.10  Error Sensor & Sensor Life (08H) ...............................................................................42 
8.8.11  Display (0x09H & 0x0AH) ...........................................................................................42 
8.8.12  Serial Number (0BH/0CH) ..........................................................................................43 
8.8.13  Alarm Settings (0DH) ..................................................................................................43 
8.8.14  Warn Settings (0EH) ...................................................................................................44 
8.8.15  Com1 Address (0FH) ..................................................................................................44 
8.8.16  Com1 Baud Rate (10H) ..............................................................................................44 
8.8.17  Com1 Data Format (11H) ...........................................................................................45 
8.8.18  Com2 Address (12H) ..................................................................................................45 
8.8.19  Com2 Baud Rate (13H) ..............................................................................................45 
8.8.20  Com2 Data Format (14H) ...........................................................................................45 
8.8.21  Not Used (15H) ...........................................................................................................46 
8.8.22  Reset Alarms (16H).....................................................................................................46 
8.8.23  Sensor Life (17H) ........................................................................................................46 
8.8.24  Sensor Scale (18H) .....................................................................................................46 
8.8.25  HazardWatch (Co – Calibration Output) (19H) ..........................................................46 
8.8.26  Not Used (1A, AB, 1C H) ............................................................................................46 
8.9  HART Enable (1D H)................................................................................................................46 
8.9.1  HART Test (1Eh).........................................................................................................46 
8.9.2  Abort Calibration (1Fh) ................................................................................................47 
8.9.3  Total Receive Errors (20H) .........................................................................................47 
8.9.4  Bus Activity Rate % (21H) ...........................................................................................47 
8.9.5  Function Code Errors (22H) ........................................................................................47 
8.9.6  Starting Address Errors (24H).....................................................................................47 
8.9.7  RXD CRC Errors Hi (25H) ..........................................................................................47 
8.9.8  RXD CRC Errors Lo (Same as Hi) (26H) ....................................................................47 
8.9.9  Parity Errors (27H) ......................................................................................................47 
8.9.10  Overrun Errors (28H) ..................................................................................................48 
8.9.11  Framing Errors (29H) ..................................................................................................48 
8.9.12  Total Software CH1 Errors (2AH) ...............................................................................48 
8.9.13  Not Used (2BH) ...........................................................................................................48 
8.9.14  Clear Hardware Errors (2CH) .....................................................................................48 
8.9.15  Clear Communication Errors (2DH) ............................................................................48 
8.9.16  User Information (60H to 6FH)....................................................................................51 
8.9.17  CH2 Total Receive Errors (70H) .................................................................................51 
8.9.18  CH2 Bus Activity Rate % (71H) ..................................................................................52 
8.9.19  CH2 Function Code Errors (72H)................................................................................52 
8.9.20  CH2 Starting Address Errors (73H) ............................................................................52 
8.9.21  CH2 Number of Register Errors (74H) ........................................................................52 
8.9.22  CH2 RXD CRC Errors Hi (75H) ..................................................................................52 
8.9.23  CH2 RXD CRC Errors Lo (Same as Hi) (76H) ...........................................................52 
8.9.24  CH2 Parity Errors (77H) .............................................................................................52 
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 Model S4000TH

8.9.25  CH2 Overrun Errors (78H) ..........................................................................................52 

8.9.26  CH2 Framing Errors (79H) ..........................................................................................52 
8.9.27  CH2 Total Software CH1 Errors (7AH) .......................................................................52 
8.9.28  Not Used (7BH) ...........................................................................................................53 
8.9.29  CH2 Clear UART Errors (7CH) ...................................................................................53 
8.9.30  CH2 Clear Stats (7DH) ...............................................................................................53 

9.0 APPENDIX ............................................................................................................................ 54 

9.1  Warranty ...................................................................................................................................54 
9.2  Principle of Operation...............................................................................................................54 
9.3  Specifications ...........................................................................................................................55 
9.3.1  System Specifications .................................................................................................55 
9.3.2  Mechanical Specifications ...........................................................................................55 
9.3.3  Electrical Specifications ..............................................................................................55 
9.3.4  Environmental Specifications ......................................................................................56 
9.4  Approvals .................................................................................................................................57 
9.5  Spare Parts and Accessories ...................................................................................................57 
9.5.1  Sensors .......................................................................................................................57 
9.5.2  Sensor Housing...........................................................................................................57 
9.5.3  Sensor Accessories ....................................................................................................58 
9.5.4  Calibration Equipment .................................................................................................58 
9.5.5  Intelligent Sensor (S4000TH) Replacement Parts ......................................................59 
9.5.6  Recommended Spare Parts for One Year ..................................................................59 
9.6  FM Approval .............................................................................................................................60 

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 Model S4000TH

Table of Figures
Figure 1: S4000TH Outline and Mounting Dimensions, in inches.......................................................................... 1 
Figure 2: S4000TH with RGC Outline and Mounting Dimensions, in inches ......................................................... 2 
Figure 3: Spring Type Terminal Block Operation ................................................................................................... 2 
Figure 4: Screw Type Terminal Block Operation .................................................................................................... 3 
Figure 5: Model S4000TH Intelligent Sensor ......................................................................................................... 7 
Figure 6: Model S4000TH Intelligent Sensor with RGC ......................................................................................... 8 
Figure 7: S4000TH Outline and Mounting Dimensions, in inches........................................................................ 11 
Figure 8: S4000TH with RGC Outline and Mounting Dimensions, in inches ....................................................... 12 
Figure 9: S4000TH Terminal Block Locations ...................................................................................................... 13 
Figure 10: Spring Type Terminal Block Operation ............................................................................................... 14 
Figure 11: Screw Type Terminal Block Operation................................................................................................ 14 
Figure 12: Wire Strip Length................................................................................................................................. 14 
Figure 13: Relay Protection for DC and AC Loads............................................................................................... 17 
Figure 14: Relay Reset ......................................................................................................................................... 20 
Figure 15: User Menu Structure ........................................................................................................................... 21 
Figure 16: Gas Check ........................................................................................................................................... 25 
Figure 17: Automatic Calibration Mode ................................................................................................................ 26 
Figure 18: Calibration in Progress Mode .............................................................................................................. 26 
Figure 19: Calibration Complete Mode ................................................................................................................. 26 
Figure 20: Ampoules with Breaker Bottles ........................................................................................................... 28 
Figure 21: Portable Purge Calibrator .................................................................................................................... 28 
Figure 22: Remote Gas Calibrator (RGC, P/N 80153-1) ...................................................................................... 29 

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Table of Tables
Table 1: TB2 Power and Signal Connections ....................................................................................................... 14 
Table 2: Ground or Common Connections ........................................................................................................... 15 
Table 3: Power Connections ................................................................................................................................ 15 
Table 4: Analog Signal Connections .................................................................................................................... 16 
Table 5: Alarm Relay Connections ....................................................................................................................... 16 
Table 6: Warn Relay Connections ........................................................................................................................ 16 
Table 7: Fault Relay Connections ........................................................................................................................ 16 
Table 8: GM Locations.......................................................................................................................................... 34 
Table 9: Data Format ............................................................................................................................................ 35 
Table 10: Exception Codes .................................................................................................................................. 37 
Table 11: Command Register Locations .............................................................................................................. 40 
Table 12: Com1 Baud Rate .................................................................................................................................. 45 
Table 13: Com1 Data Format ............................................................................................................................... 45 
Table 14: Com2 Baud Rate .................................................................................................................................. 45 
Table 15: Com2 Data Format ............................................................................................................................... 46 
Table 16: Sensor Scale ........................................................................................................................................ 46 
Table 17: 24 VDC Cable Lengths ......................................................................................................................... 56 
Table 18: Analog Output Cable Lengths .............................................................................................................. 56 
Table 19: Sensor Cable Lengths .......................................................................................................................... 56 

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Quick Start Guide

Mounting and Wiring
Tools Required
 “5mm” Allen head wrench to remove enclosure lid (included with gas detector).

 Flat-head screwdriver maximum 3/16 in (5 mm) width for terminal block connections
(included with gas detector).

 Adjustable wrench for conduit or cable gland connections (not included).

The outline and mounting dimensions for the Model S4000TH (Figure 1) should be used when
making installation determinations.

Information on Class I Division 1 and Zone 1 wiring methods can be found in the NEC and
CEC.

WARNING: Acetic acid will cause damage to metal components, metal hardware, ceramic
IC’s, etc. If damage results from the use of a sealant that outgases acetic acid
(RTV silicone), the warranty will be void.

Figure 1: S4000TH Outline and Mounting Dimensions, in inches

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 Model S4000TH

Figure 2: S4000TH with RGC Outline and Mounting Dimensions, in inches

Terminal Connections
The terminal blocks (TB) are located inside the housing and can be accessed by removing the
cover. A label inside of the housing cover provides a diagram of all the terminal connections.

It is recommended that a minimum three-wire shielded cable be used for making the power
and 0-20mA Output connection on TB2 of the S4000TH. It is also recommended that separate
two-wire shielded twisted pair cables be used for making the Modbus connections. The spring
type terminal block accepts 14 AWG to 20 AWG and the screw type terminal block accepts 12
AWG to 18 AWG stranded or solid wire. Each wire should be stripped before wiring the
S4000TH. To connect wiring to the spring type terminal block, insert a screwdriver into the
orange tab and press down (Figure 3), opening the terminal. Insert the wire into the terminal
and release the orange tab, clamping the wire in the terminal. Check the hold of the wire by
gently tugging it to ensure it is locked in.

Figure 3: Spring Type Terminal Block Operation

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 Model S4000TH

To connect wiring to the screw type terminal block, loosen the top screw counter clock wise
(Figure 4). Insert the wire into the terminal and tighten the top screw clockwise.

Figure 4: Screw Type Terminal Block Operation

NOTE: Power must remain disconnected until all other wiring connections have been made.

The maximum distance between the S4000TH and the power supply is 2,000 feet or 610
meters (each cable run should be as short as possible). See Section 9.3.3 for cable length
specifications.

Connect +24 VDC to TB2, position 9. Connect the ground or common wire to TB2, position 8.
For making power and ground connections to display devices, see Figures 2 and 3.

To connect the analog signal, please refer to Section 3.5.4.

General Monitors recommends that the S4000TH Intelligent Sensor be calibrated 1 hour after
start-up and that the calibration be checked at least every 90 days to ensure system integrity.

The instrument is now ready to operate. Please consult the manual for more information on the
instrument’s many features.

NOTE: If in case of device failure during set-up or testing, please consult Troubleshooting
(Sec. 6.0) or call the factory.

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 Model S4000TH

1.0 Introduction
1.1 Protection for Life
General Monitors’ mission is to benefit society by providing solutions through industry leading
safety products, services, and systems that save lives and protect capital resources from the
dangers of hazardous flames, gases, and vapors.

This manual provides instruction for installing and operating General Monitors’ Model S4000TH
Intelligent Sensor for hydrogen sulfide gas detection. Although the S4000TH is easy to install
and operate, this manual should be read in full and the information contained herein
understood before attempting to place the system in service.

The safety products you have purchased should be handled carefully and installed, calibrated,
and maintained in accordance with the respective product instruction manual. Remember these
products are for your safety.

1.2 Special Warnings

The Model S4000TH Intelligent Sensor contains components, which can be damaged by static
electricity. Special care must be taken when wiring the system to ensure that only the
connection points are touched.

WARNING: Hydrogen sulfide (H2S) is an extremely toxic gas, and exposure may result in a
loss of consciousness or death.
DO NOT OPEN WHEN AN EXPLOSIVE ATMOSHPERE IS PRESENT.
READ AND UNDERSTAND INSTRUCTION MANUAL BEFORE
OPERATING OR SERVICING. OPEN CIRCUIT BEFORE REMOVING
COVER. POTENTIAL ELECTROSTATIC CHARGING HAZARD – USE
ONLY DAMP CLOTH FOR CLEANING.
NE PAS OUVRIR UN PRÉSENCE D’ATMOSPHÉRE EXPLOSIVE. LIRE
ET COMPRENDRE MANUEL D’INSTRUCTIONS AVANT D’UTILISER OU
SERVICE. OUVRIR LE CIRCUIT AVANT D'ENLEVER LE COUVERCLE.
DANGER POTENTIEL ÉLECTROSTATIQUE DE CHARGE –
UTILISATION UNIQUEMENT UN CHIFFON HUMIDE POUR LE
NETTOYAGE.
SPECIAL CONDITIONS OF SAFE USE PERTAINING TO ATEX/IECEx INSTALLATIONS:

The S4000TH shall not be used as a Safety Related Device as defined by ATEX Directive
94/9/EC,
When alternative detector elements are utilized, they shall only be mounted remotely in a
suitable certified enclosure in accordance with requirements of their respective certificates and
relevant local requirements. The associated cable shall be connected to the Intelligent Gas
Sensors using a suitably certified cable entry device with a ¾” thread form.
The Universal Gas Sensor (P/N 51457-XX) is suitable for use with the following enclosure
types and service temperature ranges that are dependent on the type of cement used in their
construction; therefore, they shall only be used with the enclosure type and where the surface
temperature, at the point of mounting, is as detailed below:

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 Model S4000TH

Cement Ambient Range Enclosure Type

2850FT Cat 11 -40°C to +70°C Enclosures that are certified by a notified body and
or 2762 Cat 17 satisfy the requirements of the current edition of EN
60079-1 or EN 60079-7 and European Directive
94/9/EC.
2850FT Cat 11 -40°C to +120°C Enclosures that are certified by a notified body and
satisfy the requirements of the current edition of EN
60079-7 and European Directive 94/9/EC.
2762 Cat 17 -40°C to +180°C Enclosures that are certified by a notified body and
satisfy the requirements of the current edition of EN
60079-7 and European Directive 94/9/EC.

The Universal Gas Sensor (51457-XX), when tested in accordance with clause 15.4.2.1 of EN
60079-1, produced a maximum surface rise of 26.3 K. This value should be considered when
the component is incorporated into equipment.
The Universal Gas Sensor (51457-XX), utilizing Types 2850FT Cat 11 and 2762 Cat 17 cement
shall only be fitted to enclosures having a maximum reference pressure of 9.6 bar.

1.3 System Integrity Verification

To ensure operation at optimum performance, General Monitors recommends that certain
maintenance items be performed.

Commissioning Safety Systems

Before power-up, verify wiring, terminal connections and stability of mounting for all integral
safety equipment including the following items:

 Power supplies
 Control modules
 Field detection devices
 Signaling and output devices
 Accessories connected to field and signaling devices

After the initial application of power (and any factory specified warm-up period) to the safety
system, verify that all signal outputs, to and from devices and modules, are within the
manufacturers’ specifications. Initial calibration, calibration checking, or testing should be
performed per the manufacturer’s recommendations and instructions.

Proper system operation should be verified by performing a full, functional test of all component
devices of the safety system, ensuring that the proper levels of alarming occur.

Fault and malfunction circuit operation should be verified.

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 Model S4000TH

Periodic Testing/Calibration of Field Devices

Periodic testing/calibrating should be performed per the manufacturer’s recommendations and

instructions. Testing/Calibrating procedures should include, verify integrity of all optical surfaces
and devices

When testing produces results outside of the manufacturer’s specifications, re-calibration or

repair and replacement of the suspect device(s) should be performed as necessary. Calibration
intervals should be independently established through a documented procedure, including a
calibration log, maintained by plant personnel or third party testing services.

Periodic System Verification

The following system verifications should be performed at least annually:

Verify wiring, terminal connections and stability of mounting for all integral safety equipment
including, the following items:

 Power supplies
 Control modules
 Field detection devices
 Signaling and output devices
 Accessories connected to field and signaling devices

Calibration intervals should be independently established through a documented procedure,

including a calibration log maintained by plant personnel or third party testing services.

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 Model S4000TH

2.0 Product Description

2.1 General Description
The Model S4000TH is an intelligent sensor for the detection of hydrogen sulfide (H2S) gas.
The microprocessor-based electronics process information at the sensor site within an
explosion-proof housing.

A digital display provides indications and display codes that can be viewed through a window in
the cover. A red LED above the digital display signifies an “alarm” condition, while a red LED
below the digital display signifies a “warning” condition. Analog signal (4-20 mA) and relays
provide remote and/or discrete indications of the sensor’s operation. Optional dual redundant
Modbus, HART, or HART and single Modbus provide digital communication.

The S4000TH Intelligent Sensor is rated explosion-proof for use in the following hazardous
areas:

 CSA/FM: Class I, Division 1, Groups B, C, D and Class I, Zone 1, IIB+H2

 ATEX/IECEx: Zone 1, Group IIB+ H2 and Zone 21, Group IIIC

Figure 5: Model S4000TH Intelligent Sensor

NOTE: The image in Figure 5 is for reference only. See section 9.3 for actual product
specifications.

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 Model S4000TH

Figure 6: Model S4000TH Intelligent Sensor with RGC

NOTE: The image in Figure 6 is for reference only. See section 9.3 for actual product
specifications.

3.0 Installation
3.1 Receipt of Equipment
All equipment shipped by General Monitors is pre-packed in shock absorbing containers, which
provide protection against physical damage (original containers should be kept for future
shipping or storage needs).

Shipping container contents should be carefully removed and checked against the packing list.
If any damage has occurred or there is any discrepancy in the order, please notify General
Monitors as soon as possible.

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 Model S4000TH

All correspondence with General Monitors must specify the equipment part number and serial
number.

Although the factory tests each unit, a complete system checkout is suggested upon initial
installation to ensure system integrity.

WARNING: Only suitably skilled and competent personnel should carry out installation and
maintenance.

WARNING: The S4000TH Intelligent Sensor contains components, which can be damaged by
static electricity. Special care must be taken when wiring the system to ensure that only the
connection points are touched.

3.2 Tools Required

 “5mm” Allen head wrench to remove enclosure lid (included with gas detector).

 Flat-head screwdriver maximum 3/16 in (5 mm) width for terminal block connections
(included with gas detector).

 Adjustable wrench for conduit or cable gland connections (not included).

3.3 Choosing Product Locations

There are no standard rules for sensor placement, since the optimum sensor location is
different for each application. The customer must evaluate conditions at the facility to make this
determination. In generally, experience suggests the device is more effective at detecting gas if
the following recommendations are followed:

 Mount sensor pointing down to prevent water build-up on the sensor head.
 Do not place sensor where contaminating substances may coat it.
 Although the S4000TH is RFI resistant, do not install sensor in close proximity to radio
transmitters or similar equipment.
 Locate the S4000TH where prevailing air currents contain the maximum concentration
of gas.
 Locate the S4000TH near possible sources of gas leaks.
 Observe the S4000TH’s temperature specification and locate the unit away from
concentrated sources of heat.
 Install sensor in an area that is as free from wind, dust, water, shock, and vibration as
possible. See Section 9.3.4 for the environmental specifications of the unit. If dust and
rain cannot be avoided, we recommend the use of our splash guard (GM P/N 10395-1).

Sensors may be adversely affected by prolonged exposure to certain substances. Loss of

sensitivity or corrosion may be gradual if such agents are present in low concentrations or it
may be rapid at high concentrations. Examples of these substances are as follows:

 Silicones (often contained in greases and aerosols)

 Halides: compounds containing fluorine, chlorine, bromine and iodine

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 Model S4000TH

 Heavy metals, e.g. tetraethyl lead

 Caustic and Acidic liquids and vapors
 Glycol

The presence of contaminants in an area does not necessarily preclude the use of a S4000TH
Intelligent Sensor. The feasibility of using a sensor in such areas must be determined by an
analysis of the specific factors in each application, and General Monitors should be consulted
before attempting any such installation.

Sensors used in these areas usually require more frequent calibration checks than normal, and
typically have a shorter life. In many such applications the standard 2-year warranty would not
apply.

IMPORTANT: Each H2S sensor is shipped with a red plastic cap fitted over the sensor head.
Inside the cap is a desiccant. Do not remove this cap until the system is ready
to be powered. Save the cap and re-cap the sensor anytime the system power
is off for more than 1 hour.

WARNING: General Monitors discourages the painting of sensor assemblies. If the sensor
head is painted over, the gas will not be able to diffuse into the sensor. If the
assembly cover is painted over, the digital display cannot be read.

3.3.1 Remote Mounting of the Sensor from the Electronics

If it is necessary to remotely mount the sensor from the electronics and the housing, the
maximum distance can be no greater than 3,700 feet (1,125) meters, using 14 AWG wire.
Sensors that are remotely mounted must be placed in an explosion-proof rated sensor
housing (GM P/N 10252-1), and the cable run must be contained in a conduit running from
the sensor housing to the electronics.

For remote mounting in Canada where the location is classified using the Zone classification
system, the sensors must be mounted in sensor housing B14-020. Only sensors 51457 can
be used in this configuration.

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 Model S4000TH

3.4 Mounting and Wiring

WARNING: Unused cable entry holes must be sealed with a suitably certified ATEX or IECEx
approved explosion-proof plug. Red caps supplied by General Monitors are for
dust protection only and must not be left on the unit when installed.

WARNING: Conduits must be sealed within 18 inches of the enclosure.

The outline and mounting dimensions for the S4000TH (Figure 5) should be used when making
installation determinations. A complete list of the mechanical specifications can be found in
Section 9.3.2.

To prevent possible corrosion due to moisture or condensation, it is recommended that the

conduit connected to the S4000TH housing, contain a drain loop.

NOTE: For ATEX and IECEx applications, conduit connections must only be made via suitably
certified ATEX (or IECEx as appropriate) conduit stopping boxes.

Information on Class I Division 1 and Zone 1 wiring methods can be found in the NEC or CEC.

Figure 7: S4000TH Outline and Mounting Dimensions, in inches

11
 Model S4000TH

Figure 8: S4000TH with RGC Outline and Mounting Dimensions, in inches

WARNING: Acetic acid will cause damage to metal components, metal hardware, ceramic
IC’s and other parts. If damage results from the use of a sealant that outgases
acetic acid (RTV silicone), the warranty will be void.

Once correctly installed, the S4000TH requires little or no maintenance, other than periodic
calibration checks to ensure system integrity. General Monitors recommends that a schedule
be established and followed.

NOTE: The S4000TH full 2-year warranty will be voided if customer personnel or third parties
damage the S4000TH during repair attempts.

Sensor heads exposed to the elements may require the accessory mounting threads to be
lubricated. Grease must not be used. As an alternate, PTFE (Teflon) tape may be used on
sensor accessory threads.

NOTE: Do not use any material or substance on threads that contact the sensor housing.

The removal of particulate matter from sensor accessories may be done through the use of an
appropriate halogen-free solvent. Water or ethanol are examples of suitable solvents. The
accessories should be thoroughly dried, with compressed air if necessary, before refitting to the
sensor body.

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 Model S4000TH

3.5 Terminal Connections

The terminal blocks (TB) are located inside the housing and can be accessed by removing the
cover. A label on the inside of the housing cover provides details of all the terminal
connections.

Figure 9: S4000TH Terminal Block Locations

3.5.1 Terminal Block TB1 – Sensor Connections

TB1 contains the four sensor connections, white (W), black (B), red (R) and green (G). Remove
the display board by loosening the 2 captive screws on the board and lifting it straight up.
Connect the color-coded wires from the sensor to the matching colored terminals on TB1. The
label on the inside of the cover can serve as a guide. Replace the display board by pressing it
into place and tightening the two captive screws.

WARNING: Do not connect +24 VDC to TB1. Damage to the electronics or sensor may
result.

3.5.2 Terminal Block TB2 – Power and Signal Connections

TB2 contains the connections for Power, Relay Reset, Remote Calibration, Modbus, and 0-20
mA Output Signal. The terminal connections are as follows:
TB2 position Function
1 0-20 mA Output
2 CH1 Modbus -
3 CH1 Modbus +

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 Model S4000TH

4 CH2 Modbus -
5 CH2 Modbus +
6 Remote Calibration
7 Relay Reset
8 Ground
9 +24 VDC Power
Table 1: TB2 Power and Signal Connections

It is recommended that a minimum three-wire shielded cable be used for making the power and
0-20mA Output connection on the S4000TH. It is also recommended that separate two-wire
shielded twisted pair cables be used for making the Modbus connections. The spring type
terminal block accepts 14 AWG to 20 AWG and the screw type terminal block accepts 12 AWG
to 18 AWG stranded or solid wire. Each wire should be stripped before wiring the S4000TH. To
connect wiring to the spring type terminal block, insert a screwdriver into the orange tab and
press down (Figure 10). Insert the wire into the terminal and release the orange tab, clamping
the wire in the terminal. Check the hold of the wire by gently tugging it to ensure it is locked in.
To connect wiring to the screw type terminal block, loosen the top screw counterclockwise
(Figure 11). Insert the wire into the terminal and tighten the top screw clockwise. Check the
hold of the wire by gently tugging it to ensure it is locked in.

Figure 10: Spring Type Terminal Block Operation

Figure 11: Screw Type Terminal Block Operation

Figure 12: Wire Strip Length

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 Model S4000TH

NOTE: Up to 12 AWG wire can be used if it is carefully striped. This applies only to a screw
type terminal connection (Figure 8).

3.5.3 DC Power and Ground Connections

The customer must provide primary DC power, unless one of the following General Monitors’
Modules is being used with the S4000TH:

 TA202A Trip Amplifier Module with a PS002 Power Supply and Relay Module

The following General Monitors’ Modules provide power connections for the S4000TH, but
need a customer supplied DC source:

 DT210 Eight-Channel Readout and Relay Display Module

 TA202A Trip Amplifier Module without a PS002

Since the S4000TH is designed to operate continuously, a power switch is not included, in
order to prevent accidental system shutdown.

NOTE: Power must remain disconnected until all other wiring connections have been made.

See Section 9.3.3 for cable length specifications.

To connect +24 VDC to the S4000TH, connect the red wire (+24 VDC) to TB2, position 9.
Connect the ground or common wire to TB2, position 8.

For making power and ground connections to display devices see Table 2 and Table 3.

FROM TO

S4000TH DT210 TA202A

TB2-8 Rear Rear

“COM” COMMON Pin 30d or 30z

Table 2: Ground or Common Connections

FROM TO

S4000TH DT210 TA202A

Rear
TB2-9 Rear
CH 1 - 8
“+24 VDC” Pin 28d or 28z
24V

Table 3: Power Connections

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 Model S4000TH

3.5.4 Analog Signal Connections

The S4000TH Intelligent Transmitter provides a 4 to 20 mA output signal. This signal can be
sent to a General Monitors readout and relay display module, an industrial analog to digital
converter, or logic solver.

The 4 to 20 mA signal provides for control room or other locations remote to the S4000TH to
display indications of operation and alarm conditions.

To connect the 4 to 20 mA output signal with another unit, connect the wire into TB2, position 1,
labeled 4-20 mA OUT. For making output signal connections to display devices, refer to the
specific manual for that device (Table 4).

FROM TO

S4000TH DT210 TA202A

TB2-1 Rear Rear
4-20 mA CH 1 – 8 Pin 26d or
Output 4-20 mA 26z
Table 4: Analog Signal Connections

If a device other than a General Monitors readout and relay display module is being used, the
DC ground, COM, of both systems must be connected together.

The analog output can also be configured as a HART communication link.

3.5.5 Terminal Block TB3 – Relay Connections

TB3 contains the connections for the relay contacts (optional). The function for the warn and
alarm relay connections vary according to the normal state of the relay. Use the following as a
guide for determining the Normally Open (NO) and the Normally Closed (NC) contact:
TB3 position Relay Contact (De-Energized) Relay Contact (Energized)
1 Normally Closed Normally Open
2 Common Common
3 Normally Open Normally Closed
Table 5: Alarm Relay Connections

TB3 position Relay Contact (De-Energized) Relay Contact (Energized)

4 Normally Closed Normally Open
5 Common Common
6 Normally Open Normally Closed
Table 6: Warn Relay Connections

TB3 position Relay Contact (Energized)

7 Normally Open
8 Common
9 Normally Closed
Table 7: Fault Relay Connections

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 Model S4000TH

NOTE: Fault relay is normally energized. Relay will change state after power up.

WARNING: Contact with PCB components should be avoided to prevent damage by static
electricity. All wire connections are made to the Terminal Blocks.

WARNING: Relay contacts must be protected against transient and over voltage conditions
(Figure 13).

Figure 13: Relay Protection for DC and AC Loads

North American Approved Applications - The alarm relay contact ratings are 8 A @ 250 VAC
and 8 A @ 30 VDC resistive max.

European Union (EU) Approved Applications - The alarm relay contact ratings are 8 A, 30 V
RMS/42.4 V peak or 8 A @ 30 VDC resistive max.

3.5.6 European Union (EU) Approved Applications

Interconnecting cables must have an overall screen, or screen and armor. Cables BS5308 Part
2, Type 2, or equivalent, are suitable. Note that the terms ‘screen’ and ‘shield’ are equivalent for
the purpose of this manual. The cable armor must be terminated in a suitable cable gland, at
the detector, to ensure a positive electrical connection.

3.5.7 Cable Termination in the Non-hazardous Area

 The cable armor must be connected to safety earth in the safe area.
 The cable screen (drain wire) must be connected to an instrument earth in the safe
area.
 The power supply 0V return must be connected to an instrument earth in the safe
area.
 The interconnecting cables should be segregated from power and other noisy cables.
Avoid proximity to cables associated with radio transmitters, welders, switch mode
power supplies, inverters, battery chargers, ignition systems, generators, switch gear,
arc lights, and other high frequency or high power switching process equipment. In
general, a minimum separation of at least 1 meter between instrument and other
cables should be maintained. Greater separations are required where long parallel
cable runs are unavoidable. Avoid running instrument cable trenches close to lightning
conductor earth pits.
 Complete all cable insulation testing before connecting the cable at either end.

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 Model S4000TH

WARNING: Under NO circumstances should equipment be connected or disconnected when

under power. This is contrary to hazardous area regulations and may lead to
serious damage to the equipment. Equipment damaged in this manner is not
covered under warranty.

3.6 Maintaining the X/P Integrity

Some of the factors that influence the explosion-proof integrity of the S4000TH housing are:

 Strength of the enclosure material

 Thickness of the enclosure walls
 Flame path between the housing and cover
 Flame path of threaded joints

The acceptable limits for explosion-proof housings that are used in Class I hazardous locations
are defined in CSA Standard C22.2 No.30, FM 3615, and EN/IEC 60079-1

Anytime the cover of the S4000TH housing is removed or the cover bolts are loosened, the
flame path between the lid and the housing is affected. If power is to be left on while removing
the cover or loosening the cover bolts on the Model S4000TH, the area must be declassified.

When replacing the cover, the gap between the lid and the housing should be less than 0.0015
inch (0.038 mm). Make sure that the flame path is clear of dirt and debris before replacing the
cover. This can be verified by tightening the cover bolts to a torque setting of 50 inch-pounds or
by using a feeler gauge to ensure the gap between the cover and the housing is less than
0.0015 inch (0.038 mm).

There are four entry holes, one each on the left and right sides, and two on the bottom of the
S4000TH housing. These holes are dedicated for the sensor,and conduit/cable. Each hole is
tapped for ¾” NPT threads. If a particular entry hole is not used, it must be plugged during
operation in the field. The factory installs plugs in the unused entry holes, except one. A red
plastic cap is placed into this remaining hole and must be removed before conduit/cable can be
attached to the housing.

The S4000TH will have the following items placed in the four entry holes, at the factory:

 A sensor, if present (otherwise a red plastic cap)

 Two aluminum stopping plugs
 A red plastic cap

The sensor and aluminum stopping plugs have seven threads. Each of these components is
screwed into the housing using five to seven turns. If any of these components must be
replaced, apply five to seven turns upon replacing the component to ensure the explosion proof
integrity of the device is maintained.

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 Model S4000TH

4.0 Operation
4.1 Start-Up Checklist
Prior to starting the system, verify the following:

 Inhibit any external devices, such as trip amplifiers, PLC, or DCS systems.

 Verify that the optional settings are set for the desired configuration.

 Verify that the unit is properly mounted. Ensure the conduit/cable gland entries are
pointed downward.

 Verify that the signal wiring is correct.

 Verify that the power supply is connected properly. The S4000TH is powered by +24
VDC (20 to 36 VDC voltage range). The detector will output a low voltage fault (F6) at
18.5 VDC or below.

 Make sure the lid is securely installed or the area has been declassified.

 Make sure the HART option is selected if desired.

 Make sure Modbus is properly configured if desired.

4.2 Start-Up
Before applying power to the system for the first time, all wiring connections should be checked
for correctness and the housing cover replaced. Upon first power-up, the sensor may take up to
fifteen minutes to stabilize.

At the initial application of power, the unit tests all LED segments by displaying “88.8”. The
software revision letter is then displayed for a few seconds. When the software revision level
appears, the unit enters Operational Mode and the current gas concentration at the sensor will
be displayed. For details on Calibrating and Gas Checking the unit, see Sections 4.56 and 4.7.

4.3 Relay Reset

If the warn and alarm relays are configured as latching, they must be manually reset after an
alarm occurs. This can be accomplished by three different methods:

 The relays can be reset by using a magnet. To do this, place the magnet over the GM
logo on the cover of the unit. After 3 seconds, the display shows “rSt”. After the LED
displayed this code, remove the magnet. The relays are now reset (Figure 14).

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 Model S4000TH

Figure 14: Relay Reset

 The relays can be reset via the remote reset input terminals on TB2. Connect a
normally open switch between terminal TB2-7 and TB2-8. Closing the switch
momentarily will reset the relays. General Monitors’ explosion-proof switch, P/N 30051-
1 can be used for this purpose. See Section 9.5 for ordering instructions.

 The relays can be reset via the Modbus Interface (Section 8.8.22).

 The relays can be reset via the HART communication.

NOTE: Red LED’s above and below the digital display indicate that the alarm and warn relays
are active. Latching relays can only be reset if the gas concentration has fallen below
the respective relay set point.

4.4 User Selectable Options

The S4000TH includes many selectable options to provide the user with the most flexible H2S
gas detector possible. These options include selectable sensor range, warn and alarm relay set
points and configuration, HART communications and Modbus communications settings. These
allow the unit to operate with a wide variety of PLC and DCS systems. The following sections
explain the available options and how they can be customized.

A flow diagram is included to help the user in understanding the process of reviewing and
changing the available options (Figure 15).

NOTE: If the unit was ordered without relays, HART, or Modbus communications, changing the
relay, HART, or Modbus settings will have no effect on the operation of the unit.

Modbus
 Dual Redundant Modbus
 Single Modbus and HART

HART
 HART is a Master to Slave -One to One communication channel.

RGC
 The Remote Gas Calibrator (RGC) is an accessory that allows remote calibration.
With this device, the user turns on and off the calibration gas manually.

20
 Model S4000TH

4.4.1 Model S4000TH User Menu Structure

Operate

Rm

Hm Hm Hm Hm Hm
“rSt” “- -” “AC” “SE” “SE” Time Out Y Fault

Rm Rm Rm Rm N
Am Set Sensor Range
Reset Enter Calibration “Sr” “Fi”
Enter Gas Check Mode 20,50,100 ppm
Relays Mode

N If Hart Enabled

Gas
Detected? Reset Sensor N
Life? N

Am
“Co” Enable Disable “Fi”
Y Am

Y
Reset Sensor Life If Hart installed
Gas to 100%
Removed?
Y

Apply Gas and Am

N “Hrt” Enable Disable “Fi”
Remove When
Complete

Am
“Lo” Energized or Latching or “Fi”
Warm Relay Setpoint
De-Energized Non-Latching

“Hi” Am Energized or Latching or

Alarm Relay Setpoint “Fi”
Hm – Hold magnet De-Energized Non-Latching

Am – Apply magnet
Am
“CH1”
Rm – Remove magnet Modbus Ch. 1 Baud Data “Fi”
Address
Rate Format
N – No

Y - Yes If Hart Enabled

“CH2” Am Baud Data

Y Modbus Ch. 2 Address “Fi”
Rate Format

Am
“Fi”
Finished

Figure 15: User Menu Structure

NOTE: “Co” stands for Calibration Output. When “Co” is enabled and calibration is
successful, the analog output goes from 1.5 mA to 3.2 mA for five seconds, settling
at the desired value of 4 mA. This option is commonly used with the General
Monitors’ HazardWatch system.

4.4.2 Sensor Range

The sensor range is selectable between 0-20 ppm, 0-50 ppm, or 0-100 ppm depending on the
installed sensor. To adjust the sensor range of the S4000TH, apply the magnet to the GM logo
on the cover of the unit until “SE” is displayed, then remove the magnet. This puts the unit into
setup mode. After a few seconds “Sr” will be displayed. Apply and remove the magnet to adjust
the sensor range. The current sensor range will be displayed. To change the sensor range,
apply and remove the magnet repeatedly until the desired range is displayed. Once the desired
range is displayed, wait three seconds and “Fi” will be displayed. Apply and remove the

21
 Model S4000TH

magnet, to return to the next level of the setup menu. When “Fi” is displayed again, apply and
remove the magnet, the unit will go to calibration mode. The display will flash the remaining
sensor life for a few seconds. Ensure that the sensor is seeing clean air during this time. Apply
the calibration gas concentration to the sensor (50% FS of the desired range of H2S. *See
notes section below.). The display will change from “AC” (Automatic Calibration) to “CP”
(Calibration in Progress) indicating that the sensor is responding to the calibration gas. After 3
to 5 minutes, the display will change from “CP” to “CC”, indicating that the calibration is
complete. Remove the gas and wait for the unit to return to normal operation. The unit is now
calibrated and the new span value has been stored in the non-volatile memory (EEPROM). If a
fault occurs during this process, please refer to the notes section below.
NOTE: When the sensor range is changed, the warning and alarm set points are automatically
scaled to the new range. The unit must now be calibrated to the new range (Section
4.7.1). The Sensor Range and the Alarm/Warning set points will remain at the previous
setting if the calibration is aborted, faulted, or the power is cycled before the calibration
is completed.

It is recommended to go back through the SE mode to confirm range and sensor set-
points have been changed correctly. Changing the sensor range will require that the
operator change the concentration H2S previously used for calibrating the unit. It is
necessary to use 50% of the "new" full scale reading when changing the scale, as well
as after the scale is changed during normal calibration maintenance periods (i.e.
10ppm for a 0-20ppm, 25ppm for a 0-50ppm and 50ppm for a 0-100ppm). It is
important to note that changing a units range may require changing the sensor
to match the new sensor range. (-1 sensor for 0-100ppm, -5 sensor for 0-50ppm,
and -9 for 0-20ppm).

Once the operator reaches the calibration mode, the operator will have 12 minutes to complete
a calibration. If the 12 minute timeframe elapses and the calibration is not complete (unit must
return to "0" reading for calibration to be considered complete), the unit's display will show an
"F2" fault. If this occurs while changing the Sensor Range, the operator must start the Sensor
Range process over until the process is completed properly without any faults being shown
throughout the process. If faults continue during this process, please consult the factory
directly.

4.4.3 Calibration Output

To enable the calibration output feature of the S4000TH, apply the magnet to the GM logo on
the cover of the unit until “SE” is displayed, then remove the magnet. This puts the unit into
setup mode. After a few seconds “Co” will be displayed. Apply and remove the magnet to enter
the calibration output setting. The current setting (Enable or Disable) will then be displayed. To
change this setting, apply and remove the magnet repeatedly until the desired setting is
displayed. Once it is displayed, wait three seconds and “Fi” will be displayed. Apply and
remove the magnet to return to the next level of the setup menu. When “Fi” is displayed again,
apply and remove the magnet to return to normal operation.

4.4.4 Warning Relay Settings

To adjust the warning relay settings of the S4000TH, apply the magnet to the GM logo on the
cover of the unit until “SE” is displayed, then remove the magnet. This puts the unit into setup
mode. After a few seconds “Lo” will be displayed. Apply and remove the magnet to change the
warning or “low” alarm settings.

22
 Model S4000TH

First, the energized/de-energized state of the relay is shown by either “En” or “dE” being
displayed, respectively. Apply and remove the magnet until the desired state is displayed.

After a few seconds the latching/non-latching state of the relay is shown by either “La” or “nL”.
Apply and remove the magnet, until the desired state is displayed.

After a few seconds, the current warning relay set point is displayed. Apply and remove the
magnet, until the desired set point is displayed. Once the desired set point value is displayed,
wait 3 seconds and “Fi” will be displayed. Apply and remove the magnet to return to the next
level of the Setup menu. When “Fi” is displayed again, apply and remove the magnet to return
to normal operation.

The default warning relay settings are non-latching, de-energized, 30% FS set point. The
maximum allowable set point is 50 ppm.

NOTE: The warn relay set point cannot be set higher than the alarm relay set point.

4.4.5 Alarm Relay Settings

To adjust the alarm relay settings of the S4000TH, apply the magnet to the GM logo on the
cover of the unit until “SE” is displayed, then remove the magnet. This puts the unit into setup
mode. After a few seconds “Hi” will be displayed. Apply and remove the magnet, to change the
alarm or “high” alarm settings.

First, the energized/de-energized state of the relay is displayed by either “En” or “dE” being
displayed respectively. Apply and remove the magnet, until the desired state is displayed.

After a few seconds the latching/non-latching state of the relay is displayed by either “La” or
“nL”. Apply and remove the magnet until the desired state is displayed.

After a few seconds the current Alarm relay set point is displayed. Apply and remove the
magnet until the desired set point is displayed. Once the desired set point value is shown, wait
3 seconds and “Fi” will be displayed. Apply and remove the magnet to return to the next level of
the setup menu. When “Fi” is displayed again, apply and remove the magnet, to return to
normal operation.

The default Alarm relay settings are: latching, de-energized, 60% FS set point.

NOTE: The alarm relay set point cannot be set lower than the Warning relay set point.

4.4.6 Modbus Channel 1 Settings

To change the Modbus Channel 1 settings of the S4000TH, apply the magnet to the GM logo
on the cover of the unit until “SE” is displayed, then remove the magnet. This puts the unit into
setup mode. After a few seconds “CH1” will be displayed. Apply and remove the magnet to
change the Modbus Channel 1 settings.

First, the current Baud Rate Modbus Channel 1 is displayed. If another baud rate is to be
selected, apply and remove the magnet until the desired baud rate is displayed. The choices
are 19.2k baud “19.2”, 9600 baud “96”, 4800 baud “48”, or 2400 baud “24”.

23
 Model S4000TH

After a few seconds, the current Data Format for Modbus Channel 1 is displayed. If another
data format is to be selected, apply and remove the magnet until the desired data format is
displayed. The choices are: 8-N-1 “8n1”, 8-N-2 “8n2”, 8-E-1 “8E1”, or 8-O-1 “8O1”.

After a few seconds, the current address for Modbus Channel 1 is displayed. Apply and
remove the magnet until the desired address is displayed. Once the desired address is
displayed, wait for 3 seconds and “Fi” will be displayed. Apply and remove the magnet to
return to the next level of the Setup menu. When “Fi” is displayed again, apply and remove the
magnet to return to normal operation.

Default settings for Channel 1 are: address 1, 19.2k baud, 8-N-1.

NOTE: The address can be adjusted from 1 to 247. Channel 1 and Channel 2 addresses may
be the same.

4.4.7 Modbus Channel 2 Settings

NOTE: If HART is enabled the Modbus 2 settings do not appear on the display. To use
Modbus 2 make sure HART is disabled.

To change the Modbus channel 2 settings, apply the magnet to the GM logo and set the unit in
set up mode. Once “CH2” is displayed, follow the same steps as in section 4.4.5 above.

Default settings for Channel 2 are: address 2, 19.2k baud, 8-N-1.

NOTE: The address can be adjusted from 1 to 247. Channel 1 and Channel 2 addresses may
be the same.

4.5 HART
This option is not shown if HART was not purchased for the S4000TH. When HART is selected
via setup, the Channel 2 setup is not displayed or available. When Channel 2 is changed from
HART to Modbus, the previous settings are used.

To change the HART setting of the S4000TH, apply the magnet to the GM logo on the cover of
the unit until “SE” is displayed, then remove the magnet. This puts the unit into setup mode.
After a few seconds “Hrt” will be displayed. Apply and remove the magnet to enter the HART
setting. The current setting (Enable or Disable) will then be displayed. To change this setting,
apply and remove the magnet repeatedly until the desired setting is displayed. Once it is
displayed, wait three seconds and “Fi” will be displayed. Apply and remove the magnet to
return to the next level of the setup menu. When “Fi” is displayed again, apply and remove the
magnet to return to normal operation.

The S4000TH has a HART option. The HART option allows the user to get management
information and to remotely calibrate the unit. Because HART preserves the 4-20 mA signal, it
enables two-way digital communication to occur without disturbing the integrity of the analog
connection. The DDL is available at the HART foundation’s website
(http://www.hartcomm2.org/index.html). If the S4000TH is ordered with the HART option it is
in the enabled state. The HART function can also be disabled and then Channel 2 can be used
for Modbus.

24
 Model S4000TH

The S4000TH HART configuration is compatible with the Emerson 375 Field Communicator
and AMS Aware. http://www.emersonprocess.com/ http://www.emersonprocess.com/ams/

4.6 Gas Check Mode

The sensor’s response can be checked without activating external alarms by placing the
S4000TH in Gas Check Mode. In this mode, the alarm relays are inhibited and the analog
output is fixed at 1.5 mA. Please see section 9.3.3 for more information on the analog output
values.

NOTE: If HART is enabled, the current may be different. See HART analog output selection
chart.

4.6.1 Procedure for Checking the Calibration

Place the magnet over the GM logo on the cover of the S4000TH. Remove the magnet when
a flashing pair of bars, “- -” appears on the display (about 10 seconds) (Figure 16). Apply the
test gas to the sensor. The value of the gas concentration will be indicated by the flashing
display and should stabilize in 1 to 2 minutes.

Figure 16: Gas Check

When the reading has stabilized and the test is complete, remove the gas and the unit will
return to normal operation, when the concentration drops below 5% full-scale.

If, after the reading has stabilized, the sensor is to be calibrated, simply apply the magnet to the
GM logo on the housing cover and the unit will enter Calibration Mode.

Gas Check Mode can be aborted if gas has not been applied to the sensor. Simply reapply the
magnet to the GM logo on the cover and the unit will return to normal operation.

NOTE: The test gas concentration must be at least 10% full-scale before the unit will complete
the gas check sequence. If the S4000TH is placed in the gas check mode and no gas
is applied for twelve minutes, the unit will revert to a Fault condition. Re-applying the
magnet over the GM logo will return the unit to normal operation.

4.7 Calibration
General Monitors recommends that the S4000TH Intelligent Sensor be calibrated 1 hour after
start-up, and again 24 hours after initial start-up, and that the calibration be checked at least
every 90 days to ensure system integrity of this life protecting equipment.

The above statement is not intended to discourage the customer from checking calibration
more frequently. Frequent calibration checks are recommended for environments that have

25
 Model S4000TH

problems, such as mud collecting on the sensor head, sensors accidentally being painted over,
etc.

General Monitors recommends that a calibration schedule be established and followed. A

logbook should also be kept, showing calibration dates and dates of sensor replacement.

4.7.1 Calibration Procedure

If hydrogen sulfide (H2S) gas is suspected to be present, it will be necessary to purge the
sensor environment with clean air.

Entering Calibration Mode automatically disables the alarm circuits by sending a 1.5 mA output
signal and disabling the warn and alarm relays, if present. This will also prevent activation of
the remote relay contacts when using a General Monitors readout/relay display module with the
Model S4000TH. Please see section 9.3.3 for more information on the analog output values.

To enter Calibration Mode, place the magnet over the GM logo on the cover of the unit (Figure
5) and hold it there until “AC” (Figure 17) appears on the display (about 10 seconds). The
display will flash the remaining sensor life (Section 4.7.3) for a few seconds. Ensure that the
sensor is seeing clean air during this time.

Figure 17: Automatic Calibration Mode

Apply the calibration gas concentration to the sensor (50% FS of the desired range of H2S).
The display will change from “AC” (Automatic Calibration) to “CP” (Calibration in Progress)
indicating that the sensor is responding to the calibration gas (Figure 18).

Figure 18: Calibration in Progress Mode

After 3 to 5 minutes, the display will change from “CP” to “CC” indicating that the calibration is
complete. (Figure 19).

Figure 19: Calibration Complete Mode

Remove the gas and wait for the unit to return to normal operation. Once the gas concentration
decreases, the display will read a few percent parts per million and then will reach “0.”

26
 Model S4000TH

The unit is now calibrated and the new span value has been stored in the non-volatile memory
(EEPROM).

NOTE: The sensor life figure displayed is that calculated on completion of the last calibration.
To determine the current sensor life, calibrate unit and then repeat steps 1 and 2.

4.7.2 Aborting Calibration

If calibration is to be aborted and gas has not been applied, wait ninety seconds and reapply
the magnet. The unit will then returns to normal operation with the previous calibration values
unchanged.

NOTE: Once gas has been applied, it is not possible to abort a calibration.

If the S4000TH is placed in the Calibration Mode and no gas is applied for 12 minutes, the unit
reverts to a Fault (F2) condition. Re-applying the magnet over the GM logo returns the unit to
operational mode with the previous calibration values unchanged.

4.7.3 Remaining Sensor Life

The S4000TH Intelligent Sensor provides an estimate of remaining sensor life, in percent
remaining, to provide the user with an early warning of the need for sensor replacement. The
remaining sensor life is updated each time the unit is calibrated. The current remaining sensor
life estimate is displayed during the zeroing portion of a calibration sequence. It can also be
read via the Modbus or HART interface (Section 8.0).

NOTE: Remaining sensor life is an estimate of sensor degradation derived from sensor
sensitivity. Because sensor sensitivity is affected by factors other than the natural
sensor degradation, users must establish their own reference by resetting sensor life
whenever these factors are at play. Some examples of these factors are new sensor
installations, sensor replacement, change of the target gas, and changes in the access
of gas to the sensor (produced by the TGA, RGC, or splash guard). If sensor life is not
reset, the remaining sensor life indicator will no longer reflect the true state of the
sensor.

4.7.4 Initializing the Remaining Sensor Life

The remaining sensor life estimate must be initialized each time a new hydrogen sulfide sensor
is installed. The initialization should be done during the first calibration of a newly installed
sensor. After the sensor has been on power for a minimum of 1 hour, enter calibration mode as
described in Section 4.7. While the display is flashing the remaining sensor life estimate during
zeroing, apply the magnet to the GM logo on the cover. The flashing number will change to
“100”, indicating the sensor has 100% of remaining sensor life. Complete the calibration per
Section 4.7.1.

4.8 Calibration Equipment

4.8.1 Calibrating with a Breaker Bottle and Ampoules
General Monitors offers ampoules with breaker bottles as a method of reliably introducing
calibration gas to the S4000TH. The ampoule is placed inside the breaker bottle into the
breaker slot, and the breaker bottle is placed over the sensor. The ampoule should contain

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 Model S4000TH

50% FS of H2S of the sensor range. Follow the calibration procedure in Section 4.7. When the
display indicates “AC”, break the ampoule by turning the thumbscrew on the side of the breaker
bottle clockwise. The display will change to “CP” indicating that the sensor is seeing the gas.
When the display reads “CC”, the calibration is complete. Remove the breaker bottle and allow
the sensor to see clean air. It will return to normal operation once the gas at the sensor is below
5% of full-scale. See Section 9.5 for available equipment.

Figure 20: Ampoules with Breaker Bottles

4.8.2 Calibrating with an H2S Portable Purge Calibrator

An alternate method for introducing calibration or test gas to the S4000TH is available. The H2S
Portable Purge Calibrator is a compact, practical, accurate and safe system for field calibration
of H2S sensors. The bottle is filled with a hydrogen sulfide (H2S) in air mixture and is available
in seven concentrations. The temperature limitation for operation and storage is 0°F to +130°F
(-18°C to +54°C).

Figure 21: Portable Purge Calibrator

NOTE: Do not store the cylinder with the regulator fully engaged in the cylinder valve.

To calibrate, make sure the portable purge calibrator contains a gas concentration equivalent to
50% of full-scale for the unit that is going to be calibrated. Ensure that the sensor is seeing
clean air. If it is suspected that hydrogen sulfide gas is present, it will be necessary to purge the
sensor environment with clean air.

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 Model S4000TH

Place the gas cup over the sensor and initiate the calibration sequence, by placing the magnet
over the GM logo on the cover of the unit. When the letters “AC” appear in the display window,
remove the magnet and apply the calibration gas (50% of full-scale) by opening the valve on
the cylinder. When the sensor begins to see the gas, the display will change from “AC” to “CP”
to indicate “Calibration in Progress”. When the calibration sequence is complete, the display will
change from “CP” to “CC” to indicate “Calibration Complete”.

Remove the gas by closing the valve on the cylinder, and remove the cup allowing the sensor
to see clean air. The display will change from “CC” to indicate a few parts per million (ppm) and
then drop to “0”. The unit is now calibrated and the new values have been stored in the
EEPROM (non-volatile memory). See Section 9.5 for available equipment.

4.8.3 Calibrating with an RGC

The S4000TH has an optional accessory called the Remote Gas Calibrator (RGC). It’s
designed for remote or difficult to access locations. The RGC cover the sensor and allow a
controlled flow of gas to it. This allows calibration in high wind conditions and can be
permanently attached to the sensor. Since it is permanently attached, it is useful for remote
locations. The calibrator uses a constant pressure. For calibration using the RGC refer to
Section 4.7.1 and MANRGC-S4000TH.

Figure 22: Remote Gas Calibrator (RGC, P/N 80153-1)

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 Model S4000TH

5.0 Maintenance
5.1 General Maintenance
WARNING: Disconnect or inhibit external devices such as trip amplifiers, PLC’s, or DCS
systems before performing any maintenance.

European Union (EU) Approved Applications: The following grease compound is recommended
for use: PBC Polybutylcuprysil, (or equivalent), which has BASEEFA Health & Safety Executive
Component Approval No. 1051U for use as a jointing compound on flameproof electrical
enclosures. This is available from General Monitors.

The neoprene rubber gasket should also be lubricated with Type P80 lubricant, available from
General Monitors (P/N 610-010).

5.2 Storage
The S4000TH Intelligent Sensor should be stored in a clean, dry area and within the
temperature and humidity ranges quoted in the Appendix under Environmental Specifications.
Insert red dust caps into any vacant cable entry holes. See section 9.3.4.

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 Model S4000TH

6.0 Troubleshooting
CAUTION: Component level repair must be undertaken either by General Monitors’ personnel,
or by competent authorized service engineers. SMT PCB repair shall only be
performed at a General Monitors’ facility. Failure to comply with this requirement
will invalidate the warranty.

Be sure to inhibit or disconnect external alarm wiring before making any check, which might
send the unit into alarm.

6.1 Fault Codes and Their Remedies

The S4000TH has self-diagnostics incorporated into the microprocessor’s program. If a fault is
detected, the output signal drops to 0 mA, the fault relay de-energizes and a fault code is
displayed. The output signal informs a remote display module that the S4000TH is in the Fault
Mode. The display indicates a fault code that can be viewed at the sensor site. Refer to section
9.3.3 for more information on analog output values.

There are nine fault conditions that are monitored by the microprocessor as follows:

6.1.1 F2 - Failed to Complete the Calibration

This fault occurs if the unit is placed in the calibration mode and no gas is applied within twelve
minutes, or if gas is left on for more than twelve minutes.

ACTION - Remove gas, if present. Apply magnet to GM logo on the cover to clear fault. Re-
calibrate, if necessary.

6.1.2 F3 Flash Checksum Error

This fault indicates that the contents of the S4000TH’s program memory have changed. This
usually occurs when powering the unit up after a lightning strike or large voltage transient on
the power or signal lines to the unit.

ACTION - The unit must be returned to the factory or authorized service center for repair.

6.1.3 F4 - Sensor Heater Open Error or Sensor Amplifier Error

This fault indicates that either one of the remote sensor leads is open or shorted or that the
sensor has drifted greater than –10% of the reading. The S4000TH has an additional protection
feature. If any of the sensor wires are shorted to ground, the sensor power is turned off. After
one minute the power turns back on. If the short is still present, power is quickly turned off.

ACTION - Check the integrity of all sensor connections, and ensure that the cable from the
S4000TH to the remote sensor is not damaged. If all sensor leads are connected
properly, attempt to re-calibrate the unit. If calibration fails, replace the sensor and
re-calibrate.

NOTE: Anytime a sensor is replaced, the unit should be disconnected from all alarms as the
unit may go upscale upon power-up.

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 Model S4000TH

If this does not solve the problem the internal sensor amplifier has a defective part. The unit
must be returned for service.

6.1.4 F5 - Sensor Heater Shorted Error

This fault indicates that one of the sensor circuit leads is short-circuited to ground or +24 V

ACTION - Check the integrity of all sensor connections and ensure that the cable from the
S4000TH to the remote sensor is not damaged. If this does not correct the problem,
replace the sensor and recalibrate.

NOTE: When the black lead is accidentally shorted to +24 Volts, the S4000TH delays coming
out of fault to allow parts to cool down.

6.1.5 F6 - Low Supply Voltage

This fault occurs if the supply voltage at the S4000TH drops below +18.5 VDC.

ACTION - Ensure that the supply voltage is at least +20 VDC at the S4000TH.

NOTE: With long supply leads, a considerable voltage drop may occur due to the electrical
resistance of the leads. The maximum cable resistance, which the S4000TH can
tolerate, is dependent on the supply voltage.

6.1.6 F7 - EEPROM Verification Failure

In the event of an EEPROM error, the user must recycle the power to potentially clear the error.
After power reset, the following may occur:

1) Unit returns to normal.

a. This indicates the EEPROM writing did not keep up with changing events or the
Modbus write cycle is too fast.
2) Unit goes to F2. The user must recalibrate after 1-2 minute sensor warm up.
a. This means the non-critical part of the EEPROM was corrupted.
b. This is probably caused by an event-logging problem.
c. There is a possibility any of the following may be corrupted:
i. Event logging data
ii. Modbus settings
iii. HART Settings
iv. Calibration information
3) Unit returns to F7
a. This is a critical error. This fault occurs when an attempt to verify the
setup/calibration parameters just written to the EEPROM memory fails.

ACTION - The unit must be returned to the factory or authorized service center for repair.

6.1.7 F8 - Failure to Complete Setup

This fault occurs if the unit is left in setup mode for more than six minutes.

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 Model S4000TH

ACTION - Exit setup mode. Enter setup mode again to change any user selectable options, if
necessary.

6.1.8 F9 - Gas Check Period Exceeded

If the S4000TH is left in the Gas Check Mode for more than 12 minutes with test gas applied,
this fault occurs.

ACTION - Place the magnet over the GM logo on the cover to return the unit to normal
operation.

NOTE: Anytime a sensor is replaced, the unit should be disconnected from all alarms, as the
unit may go upscale upon power-up.

6.1.9 F10 – Switch Error

This fault occurs if either the “remote test,” “remote calibrate,” or magnetic switch is closed for
more than two minutes.

ACTION – Check the wiring on the remote reset and remote calibrate switches. Once the short
circuit is cleared, the unit will return to normal operation. If the magnetic switch is shorted, the
unit must be returned to the factory or to an authorized service center for service.

6.1.10 F11 Internal Error

An internal error has occurred.

ACTION - The unit must be returned to the factory for service. A possible error is that internal
voltages are not at their proper values. Different options will have different internal
errors.

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 Model S4000TH

7.0 Customer Support

7.1 General Monitors’ Offices
Area Phone/Email
UNITED STATES
26776 Simpatica Circle Phone: +1-949-581-4464. 800-446-4872
Lake Forest, CA 92630 Email: [email protected]

IRELAND
Ballybrit Business Park
Galway
Republic of Ireland, H91 H6P2 Phone: +353-91-751175

SINGAPORE
No. 2 Kallang Pudding Rd.
#09-16 Mactech Building
Singapore 349307 Phone: +65-6-748-3488

MIDDLE EAST
PO Box 54910
Dubai Airport Free Zone
United Arab Emirates Phone: +971-4294 3640

Additional locations can be found on our web site, www.MSAsafety.com

Table 8: GM Locations

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 Model S4000TH

8.0 Modbus Interface

8.1 Baud Rate
The baud rate is selectable via the Modbus Communications Interface. The selectable baud
rates are 19200, 9600, 4800, or 2400 bits per second.

8.2 Data Format

The Data Format is selectable via the Modbus Communications Interface. The selectable data
formats are as follows:
Data Bits Parity Stop Bit Format
8 None 1 8-N-1
8 Even 1 8-E-1
8 Odd 1 8-O-1
8 None 2 8-N-2
Table 9: Data Format

8.3 Modbus Read Status Protocol (Query/Response)

8.3.1 Modbus Read Query Message
Byte Modbus Range Referenced to S4000TH
1st Slave Address 1-247* (Decimal) S4000TH ID (Address)
2nd Function Code 03 Read Holding Registers
3rd Starting Address Hi** 00 Not Used by S4000TH
4th Starting Address Lo** 00-FF (Hex) S4000TH Commands
5th No. Of Registers Hi 00 Not Used by S4000TH
6th No. Of Registers Lo 01 No. Of 16 Bit Registers
7th CRC Lo 00-FF (Hex) CRC Lo Byte
8th CRC Hi 00-FF (Hex) CRC Hi Byte

*NOTE: Address 0 is reserved for broadcast mode and will not be supported at this time.

** NOTE: Start Address can be a maximum of 9999 Address Locations (0000-270E).

8.3.2 Modbus Read Response Message

Byte Modbus Range Referenced to S4000TH
1st Slave Address 1-247* (Decimal) S4000TH ID (Address)
2nd Function Code 03 Read Holding Registers
3rd Byte Count 02 No. Of Data Bytes
4th Data Hi 00-FF (Hex) S4000TH Hi Byte Status Data
5th Data Lo 00-FF (Hex) S4000TH Lo Byte Status Data
6th CRC Lo 00-FF (Hex) CRC Lo Byte
7th CRC Hi 00-FF (Hex) CRC Hi Byte

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 Model S4000TH

8.4 Modbus Write Command Protocol (Query/Response)

8.4.1 Modbus Write Query Message
Byte Modbus Range Referenced to S4000TH
1st Slave Address 1-247* (Decimal) S4000TH ID (Address)
2nd Function Code 06 Preset Single Register
3rd Register Address Hi 00 Not Used by S4000TH
4th Register Address Lo 00-FF (Hex) S4000TH Commands
5th Preset Data Hi 00-FF (Hex) S4000TH Hi Byte Command Data
6th Preset Data Lo 00-FF (Hex) S4000TH Lo Byte Command Data
7th CRC Lo 00-FF (Hex) CRC Lo Byte
8th CRC Hi 00-FF (Hex) CRC Hi Byte

*NOTE: Address 0 is reserved for broadcast mode and will not be supported at this time.

**NOTE: Start Address can be a maximum of 9999 Address Locations (0000-270E).

8.4.2 Modbus Write Response Message

Byte Modbus Range Referenced to S4000TH
1st Slave Address 1-247* (Decimal) S4000TH ID (Address)
2nd Function Code 06 Preset Single Register
3rd Register Address Hi 00 Not Used by S4000TH
4th Register Address Lo 00-FF (Hex) S4000TH Commands
5th Preset Data Hi 00-FF (Hex) S4000TH Hi Byte Command Data
6th Preset Data Lo 00-FF (Hex) S4000TH Lo Byte Command Data
7th CRC Lo 00-FF (Hex) CRC Lo Byte
8th CRC Hi 00-FF (Hex) CRC Hi Byte

8.5 Function Codes Supported

Function Code 03 (Read Holding Registers) is used to read status from the slave unit.

Function Code 06 (Preset Single Register) is used to write a command to the slave unit.

8.6 Exception Responses and Exception Codes

8.6.1 Exception Response
In a normal communications query and response, the master device sends a query to the
S4000TH and the S4000TH receives the query without a communications error and handles
the query normally within the master device’s allowable timeout. The S4000TH then returns a
normal response to the master. An abnormal communications produces one of four possible
events:

 If the S4000TH does not receive the query due to a communications error, then no
response is returned from the S4000TH and the master device eventually processes a
timeout condition for the query.

 If the S4000TH receives the query, but detects a communication error (CRC, etc.), then
no response is returned from the S4000TH and the master device eventually
processes a timeout condition for the query.

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 Model S4000TH

 If the S4000TH receives the query without a communications error, but cannot process
the response to the master within the master’s timeout setting, then no response is
returned from the S4000TH. The master device eventually processes a timeout
condition for the query. In order to prevent this condition from occurring, the maximum
response time for the S4000TH is 200 milliseconds. Therefore, the master’s timeout
setting should be set to 200 milliseconds or greater.

 If the S4000TH receives the query without a communications error, but cannot process
it due to reading or writing to a non-existent S4000TH command register, then the
S4000TH returns an exception response message informing the master of the error.

The exception response message (ref. No. 4 above) has two fields that differentiate it from a
normal response:
Byte Modbus Range Referenced to S4000TH
1st Slave Address 1-247* (Decimal) S4000TH ID (Address)
2nd Function Code 83 or 86 (Hex) MSB is set with Function Code
3rd Exception Code 01 - 06 (Hex) Appropriate Exception Code (See Below)
4th CRC Lo 00-FF (Hex) CRC Lo Byte
5th CRC Hi 00-FF (Hex) CRC Hi Byte
8.6.2 Exception Code
Exception Code Field: In a normal response, the S4000TH returns data and status in the data
field, which was requested in the query from the master. In an exception response, the
S4000TH returns an exception code in the data field, which describes the S4000TH condition
that caused the exception. Below is a list of exception codes that are supported by the
S4000TH:
Code Name Description
The function code received in the query is not an
01 Illegal Function
allowable action for the S4000TH
The data address received in the query is not an
02 Illegal Data Address
allowable address for the S4000TH.
A value contained in the query data field is not an
03 Illegal Data Value
allowable value for the S4000TH.
An unrecoverable error occurred while the S4000TH
04 Slave Device Failure
was attempting to perform the requested action.
The S4000TH has accepted the request and is
processing it, but a long duration of time will be
05 Acknowledge
required to do so. This response is returned to prevent
a timeout error from occurring in the master.
The S4000TH is engaged in processing a long-
06 Device Busy duration program command. The master should
retransmit the message later when the slave is free.
Table 10: Exception Codes

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 Model S4000TH

8.7 S4000TH Command Register Locations

Register Master I/O
Parameter Function Type Scale Access Address Address
Analog 0-20 mA Current Output Value 16-Bit R 0000 40001
Mode Indicates and Controls Mode Bit R/W 0001 40002
Status/Error Indicates Errors Bit R 0002 40003
Not Used N/A 0003 40004
Unit Type Identifies the S4000TH in Value 16-Bit R 0004 40005
Decimal
Software Rev Indicates the Software ASCII 2-Char R 0005 40006
Revision
Status Block Returns Analog, Mode, Multi 6-bytes R 0006 40007
Status, Error, and Sensor Life
Returns Address 6,7,8
Analog Analog 2 Value R 0006 40007
Mode Mode Bit R 0006 40007
Error 2 Error 2 Bit R 0007 40008
Error 1 Error 1 Bit R 0007 40008
Sensor Life Sensor Life Value R 0008 40009
Display Display (LED & MSD) Bit R 0009 40010
/ASCII
Display Display (Mid & LSD) ASCII R 000A 40011
Serial Number Upper serial number Value R 000B 40012
Serial Number Lower serial number 32 bit R 000C 40013
Alarm Settings Read or change settings for Bit (0-15) R/W 000D 40014
the high alarm
Warn Settings Read or change settings for Bit (0-15) R/W 000E 40015
the low alarm
Com1 Addr. Read or change settings for Value 8-Bit R/W 000F 40016
the Com1 Address
Com1 Baud Read or change settings for Bit (0-7) R/W 0010 40017
the Com1 Baud Rate
Com1 Data Read or change settings for Bit (0-7) R/W 0011 40018
Format the Com1 Data Format
Com2 Addr. Read or change settings for Value 8-Bit R/W 0012 40019
the Com2 Address
Com2 Baud Read or change settings for Bit (0-7) R/W 0013 40020
the Com2 Baud Rate
Com2 Data Read or change settings for Bit (0-7) R/W 0014 40021
Format the Com2 Data Format
Not Used N/A 0015 40022
Reset Alarms Reset any latched alarms Bit (0) W 0016 40023
Sensor Life Read the Remaining Sensor Bit (0) R 0017 40024
Life
Sensor Scale Change the Scale for the H2S Value 8-Bit R/W 0018 40025
sensors on the S4000TH
Hazard Watch Indicates Calibration Success Value 8-Bit R/W 0019 40026
(Co)
Not Used 001A 40027
Not Used 001B 40028

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 Model S4000TH

Register Master I/O

Parameter Function Type Scale Access Address Address
Not Used 001C 40029
HART EN/DE Enable/Disable Bit 1/0 R/W 001D 40030
HART Test Transmit a constant 1 or 0 Value 0,1,2 R/W 001E 40031
signal
Cal Abort Abort calibration R/W 001F 40032
Total Receive Total # of Receive Errors Value 8-Bit R 0020 40033
Errors
Bus Activity Bus Activity Rate in % of This Decimal R 0021 40034
Rate % Addressed Node vs. Other
Addressed Nodes
Function Code Total # of Function Code Value 8-Bit R 0022 40035
Errors Errors
Starting Addr. Total # of Starting Address Value 8-Bit R 0023 40036
Errors Errors
No. of Register Total # of Register Errors Value 16-Bit R 0024 40037
Errors
RXD CRC Hi Total # of RXD CRC Hi Errors Value 16-Bit R 0025 40038
Errors
RXD CRC Low Total # of RXD CRC Low Value 16-Bit R 0026 40039
Errors Errors Same as 38
Ch1 Parity Total parity errors Value 16-Bit R 0027 40040
Errors
Ch1 Overrun Total overrun errors Value 16-Bit R 0028 40041
errors
Ch1 Framing Total Framing errors Value 16-Bit R 0029 40042
errors
Ch1 Software Total Software request errors Value 16-Bit R 002A 40043
Errors
Not used 002B 40044
Clear CH1 Clear Ch1 Hardware Errors Bit (0) W 002C 40045
Errors
Clear Ch1 Clear Ch 1 Software Errors Bit (0) W 002D 40046
Errors
HART Ao Range Changes the range of Ao for R/W 002E 40047
HART only
Not used Internal use only 002F 40048
Event Timer Event Set Time Hi 0030 40049
Event Timer Event Set Time Lo 0031 40050

See Event CHART

Clear Event 005F 40096
User Info User information 1 0060 40097
User Info User information 2 0061 40098
“ “”
“
User info User information 16 006F 40112
Ch2 Total Total # of Receive Errors Value 16-Bit R 0070 40113
Receive Errors

Parameter Function Type Scale Access Register Master I/O

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 Model S4000TH

Address Address
Ch2 Bus Activity Bus Activity Rate in % of This Decimal R 0071 40114
Rate % Addressed Node vs. Other
Addressed Nodes
Ch2 Function Total # of Function Code Value 16-Bit R 0072 40115
Code Errors Errors
Ch2 Starting Total # of Starting Address Value 16-Bit R 0073 40116
Addr Errors Errors
Ch2 No of Total # of Register Errors Value 16-Bit R 0074 40117
Register Errors
Ch2 CRC errors Value 16-Bit R 0075 40118
Ch2 CRC errors Value 16-Bit R 0076 40119
Ch2 Parity Total parity errors Value 16-Bit R 0077 40120
Errors
Ch2 Overrun Total overrun errors Value 16-Bit R 0078 40121
errors
Ch2 Framing Total Framing errors Value 16-Bit R 0079 40122
errors
Ch2 Software Total Ch 2 Software request Value 16-Bit R 007A 40123
Errors errors
Not used Not used 007B 40124
Ch2 Clear errors Ch2 Clear Hardware errors Bit 0 R/W 007C 40125
Ch2 Clear errors Ch2 Clear Software errors Bit 0 R/W 007D 40126
Not used Not used 007E 40127
Table 11: Command Register Locations

8.8 S4000TH Command Register Details

8.8.1 Analog (00H)
A read returns a value, which is proportional to the 0-20 mA output current. The current is
based on a 16-bit value. The scaling is 0 - 65535 decimal, which corresponds to 0 - 21.7 mA.

8.8.2 Mode (01H)

A read returns the present mode of the S4000TH.

A write command changes the mode to the requested mode. A data value of 08 starts
calibration mode if the unit is in the run mode. It also goes from cal check to cal mode.

Exception: Returns an exception code 01 (illegal function) if an illegal write is requested.

A calibrate command returns an exception code 01 (Acknowledge 05). The operation will take
a long time to complete.

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 Model S4000TH

Function Bit Position Access

Calibration Complete 7 MSB Read
Spanning 6 Read
Zero Complete, Waiting for Gas 5 Read
Zeroing 4 Read
Calibration Mode 3 Read/Write
Calibration Check Mode 2 Read/Write
Run Mode 1 Read
Startup Mode 0 LSB Read

8.8.3 Status/Error (02H)

A read returns the alarm state and errors that are occurring at the present time, which are
indicated, by bit position.
Function Bit Position Access
Alarm 15 MSB Read
Warn 14 Read
Fault 13 Read
Not Used 12 Read
Not Used 11 Read
Not Used 10 Read
Not Used 9 Read
Switch Error 8 Read
Setup Error 7 Read
Calibration Check Timeout 6 Read
EEPROM Error 5 Read
EPROM Error 4 Read
Sensor Error 3 Read
Fail to Calibrate 2 Read
Low Supply Voltage 1 Read

8.8.4 Not Used (03H)

8.8.5 Unit Type (04H)
A read returns the decimal value 4005. This identifies the S4000TH.

8.8.6 Software Revision (05H)

A read returns the software revision of the S4000TH in 2 ASCII characters.

8.8.7 Status Block (06H)

A read returns a 6-byte message containing the analog (2 bytes), mode (1 byte), status/error
(2 bytes), and sensor life (1 byte) in that order. For the format of each byte, refer to the
appropriate individual commands.
NOTE: These registers can be read individually or as a group. Only when the starting address
is 06 is a block return.

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 Model S4000TH

8.8.8 Analog Value (06H)

A value which is proportional to the 0-20 mA output current. The current is based on a 16-bit
value. The scaling is 0 - 65535 decimal, which corresponds to 0 - 21.7 mA.

8.8.9 Mode & Error (07H)

See mode (02)
8000
Calibration Complete
Spanning 4000
Zero Complete, Waiting for Gas 2000
Zeroing 1000
Calibration Mode 0800
Calibration Check Mode 0400
Run Mode 0200
Startup Mode 0100
Alarm 0080
Warn 0040
Error ( any error) 0020
NA 0010
NA 0008
NA 0004
Internal 0002
Switch 0001
8.8.10 Error Sensor & Sensor Life (08H)

8.8.10.1 Upper Bit for Sensor Errors

Setup error 80
Cal Check error 40
EEPROM Check sum error 20
Flash Check sum 10
Sensor 08
Calibration error 04
Low supply 02
NA 01

8.8.10.2 Lower Bit for Sensor Life

Sensor Life 0-100%

8.8.11 Display (0x09H & 0x0AH)

The display is also present on the Modbus. It is at address 0x09 and 0x0A. The first address
(0x09) contains the LED, the decimal point location, and the most significant digit (MSD). The
upper word represents the LED and Decimal point. They are defined as shown below. The
lower word is the ASCII value for the MSD. The second address (0x0A) represents the middle

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 Model S4000TH

digit (MID) and the least significant digit (LSD) in ASCII. The upper word represents the MID
and the lower word represents the LSD.
DP_LSD 0x01
DP_MID 0x02
DP_MSD 0x04
WRN_LED 0x08
ALM_LED 0x10
8.8.12 Serial Number (0BH/0CH)
The serial number is a 32-bit word but the value is only 23 bits long. The upper bits are
always zero. This is done to keep the same serial number as the HART serial number.
Address 0x0C contains the lower part of the number and address 0X0B contains the upper
part.

8.8.13 Alarm Settings (0DH)

A read returns the present alarm settings of the S4000TH. A write command changes the
settings to the requested values. The set points are programmable in 5% FS steps (1% FS
steps for 20 ppm range).

NOTE: The maximum alarm setting for the S4000TH is 60% FS..

A “1” in the 9th bit position means the output is latching, a “0” means it is non-latching. A “1” in
the 8th bit position means the output is normally energized a “0” means it is normally de-
energized. The alarm set point cannot be set below the warn set point.

Factory default is 60% FS, latching, de-energized.

Exception: Returns an exception code 01 (illegal function) if an illegal write is requested.

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 Model S4000TH

Byte Function Bit Position Access

High Not Used 15 MSB Read
Not Used 14 Read
Not Used 13 Read
Not Used 12 Read
Not Used 11 Read
Not Used 10 Read
Latching/Non-Latching 9 R/W
Energized/De-Energized 8 R/W
Low Set point (7-0) R/W
8.8.14 Warn Settings (0EH)
A read returns the present warn settings of the S4000TH. A write command changes the
settings to the requested values. The set points are programmable in 5% FS steps (1% FS
steps for 20 ppm range).

NOTE: The maximum alarm setting for the S4000TH is 60% FS.

A “1” in the 9th bit position means the output is latching, a “0” means it is non-latching. A “1” in
the 8th bit position means the output is normally energized a “0” means it is normally de-
energized. The warn set point cannot be set above the alarm set point.

Factory default is 30% FS, non-latching, de-energized. The maximum allowable set
point is 50 ppm.

Exception: Returns an Exception Code 01 (illegal function) if an illegal write is requested.

Byte Function Bit Position Access
High Not Used 15 MSB Read
Not Used 14 Read
Not Used 13 Read
Not Used 12 Read
Not Used 11 Read
Not Used 10 Read
Latching/Non-Latching 9 R/W
Energized/De-Energized 8 R/W
Low Set point (7-0) R/W
8.8.15 Com1 Address (0FH)
A read command returns the current address for Com1. A write command changes the
address to the requested value. Valid addresses are 1-247 decimal. Factory default is 1.
Exception: If the address is not in range an illegal data value (03) is returned.

8.8.16 Com1 Baud Rate (10H)

A read command returns the current baud rate for Com1. A write command changes the baud
rate to the requested values. Valid settings are shown in the table on the following page.
Factory default is 19200.

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 Model S4000TH

Baud Rate Value Access

2400 24 Read/Write
4800 48 Read/Write
9600 96 Read/Write
19200 192 Read/Write
Table 12: Com1 Baud Rate

Exception: If the baud rate is not in range, an illegal data value (03) is returned.

8.8.17 Com1 Data Format (11H)

A read command returns the current data format for Com1. Write command changes the data
format to the requested values. Valid settings are shown in the table below. Default format is
8-N-1.
Data Parity Stop Format Data(Bits 9-8) Access
8 None 1 8-N-1 0 Read/Write
8 Even 1 8-E-1 1 Read/Write
8 Odd 1 8-O-1 2 Read/Write
8 None 2 8-N-2 3 Read/Write
Table 13: Com1 Data Format

Exception: If the data format is not in range, an illegal data value (03) is returned.

8.8.18 Com2 Address (12H)

A read command returns the current address for Com2. A write command changes the
address to the requested values. Valid addresses are 1-247 decimal. Factory default is 2.

Exception: If the address is not in range an illegal data value (03) is returned.

8.8.19 Com2 Baud Rate (13H)

A read command returns the current baud rate for Com2. A write command changes the baud
rate to the requested values. Valid settings are shown in the table below. Factory default is
19200.
Baud Rate Value Access
2400 24 Read/Write
4800 48 Read/Write
9600 96 Read/Write
19200 192 Read/Write
Table 14: Com2 Baud Rate

Exception: If the baud rate is not in range an illegal data value (03) is returned.

8.8.20 Com2 Data Format (14H)

A read command returns the current data format for Com2. Write command changes the data
format to the requested values. Valid settings are shown in the table below. Factory default is
8-N-1.

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 Model S4000TH

Data Parity Stop Format Data(Bits 9-8) Access

8 None 1 8-N-1 0 Read/Write
8 Even 1 8-E-1 1 Read/Write
8 Odd 1 8-O-1 2 Read/Write
8 None 2 8-N-2 3 Read/Write
Table 15: Com2 Data Format

Exception: If the data format is not in range an illegal data value (03) is returned.

8.8.21 Not Used (15H)

8.8.22 Reset Alarms (16H)
A write to this register with a data value of 1 resets any latched alarms provided the current
gas level is below the alarm set point.

8.8.23 Sensor Life (17H)

A read returns the current estimate of remaining sensor life in percentage.

8.8.24 Sensor Scale (18H)

A read returns the current H2S sensor scale selected: 0-20 ppm, 0-50 ppm, 0-100 ppm. A
write changes the scale to the desired scale. If the scale is changed, a calibration fault is
generated, forcing the operator to calibrate the unit.
H2S Sensor Scale Value (decimal)
0-20 ppm 20
0-50 ppm 50
0 –100 ppm 100
Table 16: Sensor Scale

8.8.25 HazardWatch (Co – Calibration Output) (19H)

HazardWatch indicates when a successful calibration takes place. In HazardWatch mode, the
current goes to 3.2 mA for five seconds then to 4.0 mA. An aborted calibration would go
straight to 4.0 mA. A read to this register will return the status of the HazardWatch option.

0x01 enables this option, 0x00 disables this option, similar to the write.

8.8.26 Not Used (1A, AB, 1C H)

8.9 HART Enable (1D H)

This command enables or disables the HART. A “0” is Modbus a “1” is HART.

8.9.1 HART Test (1Eh)

This command is used to test the HART output. It produces constant zeros or constant ones
on the HART output.

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 Model S4000TH

Code Results
0 Normal
1 Constant ones
2 Constant zeros
8.9.2 Abort Calibration (1Fh)
Sending a “1” causes a calibration or calibration abort.

8.9.3 Total Receive Errors (20H)

A read indicates the total number of Modbus communication receive errors that occurred in
the slave device. When the counter for these errors reaches 255, it rolls over to zero and
begins counting again. The total errors are an accumulation of the individual communication
errors listed below.

8.9.4 Bus Activity Rate % (21H)

A read indicates the bus activity rate in percent of this Slave’s addressed node versus other
addressed nodes. Range of this value is in hex (0-64) which translates to decimal (0-100%).

8.9.5 Function Code Errors (22H)

A read indicates the number of function code errors that occurred in the slave device. When
the counter for these errors reaches 255, it rolls over to zero and begins counting again.

8.9.6 Starting Address Errors (24H)

The counter is incremented for each address that does not equal the device address.

A read indicates the number of starting address errors that occurred in the slave device. When
the counter for these errors reaches 255, it rolls over to zero and begins counting again.

8.9.7 RXD CRC Errors Hi (25H)

A read indicates the number of RXD CRC errors that occurred in the slave device. When the
counter for these errors reaches 255, it rolls over to zero and begins counting again.

8.9.8 RXD CRC Errors Lo (Same as Hi) (26H)

NOTE: Hi and Lo CRC errors are now reported in the same word. A read from either Hi or Lo
returns the same count.

8.9.9 Parity Errors (27H)

A read indicates the number of hardware UART parity errors that occurred in the slave device.
When the counter for these errors reaches 65535, it rolls over to zero and begins counting
again.

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 Model S4000TH

8.9.10 Overrun Errors (28H)

A read indicates the number of hardware UART overrun errors that occurred in the slave
device. When the counter for these errors reaches 65535, it rolls over to zero and begins
counting again.

8.9.11 Framing Errors (29H)

A read indicates the number of hardware UART framing errors that occurred in the slave
device. When the counter for these errors reaches 65535, it rolls over to zero and begins
counting again.

8.9.12 Total Software CH1 Errors (2AH)

A read indicates the number of address or data errors that occurred in the slave device. When
the counter for these errors reaches 65535, it rolls over to zero and begins counting again.

8.9.13 Not Used (2BH)

8.9.14 Clear Hardware Errors (2CH)
Clear parity, framing, and overrun errors.

8.9.15 Clear Communication Errors (2DH)

8.9.15.1 HART Low Current Select (2EH)

Normally in HART mode the low current does not decrease below 3.5 mA. If use of current
levels below 3.5mA is required by an application, the S4000TH features and expanded scale
that permits faults to be set as low as 1.25 mA. A read returns “1” or “0.”

Condition HART Current Normal HART Expanded Scale

Run 4 to 20 mA 4 to 20 mA

Off Line 3.5 mA 1.5 mA

Fault 3.5 mA 1.25 mA

8.9.15.2 Internal Use (2FH)

8.9.15.3 Event Logging (30H to 5FH)

Faults
 Whenever the fault word changes, the time is recorded.
 Time of fault is saved.
 The quantity of faults is saved in a counter.
 When the fault is removed, it is not saved and the counter is not incremented.
 A fault event is logged for every 30 seconds recorded.
 There are a total of ten event time stamps stored.
Warning

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 Model S4000TH

The time the gas level reaches the warning level is recorded. Each time this happens a counter
is incremented. The end of the event is when the gas goes below 5%.The counter is also
saved. There are a total of ten event time stamps stored.
Alarm
The time where the gas level reaches the alarm level is recorded. Each time this happens a
counter is incremented. The end of the event is when the gas goes below 5%.The counter is
also saved. There are a total of ten event time stamps stored.
Calibration
The time a successful zero and calibration occurs is saved in the event log. A counter is
increment for each successful calibration. If the unit fails to zero or calibrate, the event is not
recorded. If the calibration is aborted the event is also not recorded. Note the zero and
calibration are one operation in the S4000TH. There are a total of ten event time stamps
stored.
Maintenance
The time a Check Calibration occurs is saved in the maintenance event log. Each successful
calibration increments the maintenance counter. There are a total of 10 event time stamps
stored.
Setting structure clock
See table below.
Event Logging Registry Table
Address
Parameter Function Data Type Data range Access
(hex)
30 Seconds Time Hi Seconds Time Hi Numeric value 0 – 65535 Timer Sec
31 Seconds Time Seconds Time Numeric value 0 – 65535 Timer Sec
Low
32 Real Time Clock Read/Set year and 2 Numeric Values 0-99 year, Timer Struct
Year, Month month of RTC 1 – 12 month
33 Real Time Clock Read/Set day and hour 2 Numeric Values 1 – 31 day,
Day, Hour of RTC 0 – 23 hour
34 Real Time Clock Read/Set minutes and 2 Numeric Values 0 – 59 minute, Timer Struct
Minute, Second seconds of RTC 0 – 59 second
35 Power Cycle Flag Read Power Cycle Numeric Value 1 – Time Not Flag
Flag. Reset;
0 – Time Was
Reset
36 Event Index Event index of Logged Numeric value 0-9 Index
Event
37 Warn Seconds Time Hi for Numeric value 0 – 65535 Warn
Seconds Time Hi warning event log
entries
38 Seconds Time Seconds Time Low for Numeric value 0 – 65535 Warn
Low warning event log
entries
39 Structure time Hi Hi byte – year, low byte Numeric value 0 – 65535 Warn
– month for warning
Address
Parameter Function Data Type Data range Access
(hex)

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 Model S4000TH

3A Structure time Hi byte – day, low byte Numeric value 0 – 65535 Warn
Mid – hour warning event
log entries
3B Structure time Hi byte – min, low byte Numeric value 0 – 65535 Warn
Low – sec for warning event
log entries
3C Reserved Reserved Numeric value 0
3D Reserved Reserved Numeric value 0
3E Warn Warning Event Count Numeric value 0 – 65535 Warn
Event Count
3F Alarm Seconds Time Hi for Numeric value 0 – 65535 Alarm
Seconds Time Hi alarm event log entries
40 Seconds Time Seconds Time Low for Numeric value 0 – 65535 Alarm
Low alarm event log entries
41 Structure time Hi Hi byte – year, low byte Numeric value 0 – 65535 Alarm
– month for alarm event
log entries
42 Structure time Hi byte – day, low byte Numeric value 0 – 65535 Alarm
Mid – hour alarm event log
entries
43 Structure time Hi byte – min, low byte Numeric value 0 – 65535 Alarm
44Low – sec for alarm event
log entries
44 Reserved Reserved Numeric value 0
45 Reserved Reserved Numeric value 0
46 Alarm Alarm Event Count Numeric value 0 – 65535 Alarm
Event Count
47 Fault Seconds Time Hi for Numeric value 0 – 65535 Fault
Seconds Time Hi fault event log entries
48 Seconds Time Seconds Time Low for Numeric value 0 – 65535 Fault
Low fault event log entries
49 Structure time Hi Hi byte – year, low byte Numeric value 0 – 65535 Fault
– month for fault event
log entries
4A Structure time Hi byte – day, low byte Numeric value 0 – 65535 Fault
Mid – hour alarm event log
entries
4B Structure time Hi byte – min, low byte Numeric value 0 – 65535 Fault
Low – sec for fault event log
entries
4C Fault code Fault code. Same code Numeric value 0 – 65535 Fault
as register 2
4D Reserved Reserved Numeric value 0
4E Fault Fault Event Count Numeric value 0 – 65535 Fault
Event Count
4F Maintenance Seconds Time Hi for Numeric value 0 – 65535 Maintenance
Seconds Time Hi lamp test event log
entries
Address
Parameter Function Data Type Data range Access
(hex)
Seconds Time Low for

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 Model S4000TH

50 Seconds Time lamp test event log Numeric value 0 – 65535 Maintenance
Low entries
51 Structure time Hi Hi byte – year, low byte Numeric value 0 – 65535 Maintenance
– month for lamp test
event log entries
52 Structure time Hi byte – day, low byte Numeric value 0 – 65535 Maintenance
Mid – hour lamp test event
log entries
53 Structure time Hi byte – min, low byte Numeric value 0 – 65535 Maintenance
Low – sec for lamp test
event log entries
54 Maintenance Cal check Numeric value 0 Maintenance
code
55 Reserved Reserved Numeric value 0
56 Maintenance Maintenance Count Numeric value 0 – 65535 Maintenance
Count
57 Calibrate Seconds Time Hi for Numeric value 0 – 65535 Calibrate
Seconds Time Hi lamp test event log
entries
58 Seconds Time Seconds Time Low for Numeric value 0 – 65535 Calibrate
Low lamp test event log
entries
59 Structure time Hi Hi byte – year, low byte Numeric value 0 – 65535 Calibrate
– month for lamp test
event log entries
5A Structure time Hi byte – day, low byte Numeric value 0 – 65535 Calibrate
Mid – hour lamp test event
log entries
5B Structure time Hi byte – min, low byte Numeric value 0 – 65535 Calibrate
Low – sec for lamp test
event log entries
5C Calibrate code Cal Numeric value 0 Calibrate
5D Reserved Reserved Numeric value 0
5E Calibrate Calibrate Numeric value 0 – 65535 Calibrate
Count Count
5F Reset Event Reset Event Counters Numeric value 1 Reset
Counters

8.9.16 User Information (60H to 6FH)

There is a section in memory that allows the user to store information. This is useful if the
physical location or other user identification is required. The only restriction on the information
is it must be Modbus compatible. Only one word can be written per command. There are a total
of 16 words for the user.

8.9.17 CH2 Total Receive Errors (70H)

A read indicates the total Modbus communication hardware receive errors that occurred in the
slave device. The maximum count is 65535 and then the counter will rollover to zero and begin
counting again. The total errors are an accumulation of the individual communication errors
listed below.

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 Model S4000TH

8.9.18 CH2 Bus Activity Rate % (71H)

A read indicates the bus activity rate in percent of this slave’s addressed node versus other
addressed nodes. Range of this value is in hex (0-64), which translates to decimal (0-100%).

8.9.19 CH2 Function Code Errors (72H)

A read indicates the number of function code errors that occurred in the slave device. The
maximum count is 65535 and then the counter will rollover to zero and begin counting again.

8.9.20 CH2 Starting Address Errors (73H)

The counter is incremented for each address that does not equal the device address. A read
indicates the number of starting address errors that occurred in the slave device. The maximum
count is 65535 and then the counter will rollover to zero and begin counting again.

8.9.21 CH2 Number of Register Errors (74H)

A read indicates the number of register errors that occurred in the slave device. The maximum
count is 65535 and then the counter will rollover to zero and begin counting again.

8.9.22 CH2 RXD CRC Errors Hi (75H)

A read indicates the number of RXD CRC errors that occurred in the slave device. The
maximum count is 65535 and then the counter will rollover to zero and begin counting again.

8.9.23 CH2 RXD CRC Errors Lo (Same as Hi) (76H)

NOTE: Hi and Lo CRC errors are now reported in the same word. A read from either Hi or Lo
will return the same count.

8.9.24 CH2 Parity Errors (77H)

A read indicates the number of hardware UART parity errors that occurred in the slave device.
The maximum count is 65535 and then the counter will rollover to zero and begin counting
again.

8.9.25 CH2 Overrun Errors (78H)

A read indicates the number of hardware UART overrun errors that occurred in the slave
device. The maximum count is 65535 and then the counter will rollover to zero and begin
counting again.

8.9.26 CH2 Framing Errors (79H)

A read indicates the number of hardware UART framing errors that occurred in the slave
device. The maximum count is 65535 and then the counter will rollover to zero and begin
counting again.

8.9.27 CH2 Total Software CH1 Errors (7AH)

A read indicates the number of address or data errors that occurred in the slave device. The
maximum count is 65535 and then the counter will rollover to zero and begin counting again.

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 Model S4000TH

8.9.28 Not Used (7BH)

8.9.29 CH2 Clear UART Errors (7CH)

8.9.30 CH2 Clear Stats (7DH)

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 Model S4000TH

9.0 Appendix
9.1 Warranty
General Monitors warrants the S4000TH to be free from defects in workmanship or material
under normal use and service within two years from the date of shipment.

General Monitors will repair or replace without charge any such equipment found to be
defective during the warranty period. Full determination of the nature of, and responsibility for,
defective or damaged equipment will be made by General Monitors’ personnel.

Defective or damaged equipment must be shipped to the General Monitors’ plant or

representative from which the original shipment was made. In all cases this warranty is limited
to the cost of the equipment supplied by General Monitors. The customer will assume all
liability for the misuse of this equipment by its employees or other personnel.

All warranties are contingent upon proper use in the application for which the product was
intended and does not cover products which have been modified or repaired without General
Monitors’ approval, or which have been subjected to neglect, accident, improper installation or
application, or on which the original identification marks have been removed or altered.

Except for the express warranty stated above, General Monitors disclaims all warranties with
regard to the products sold, including all implied warranties of merchantability and fitness and
the express warranties stated herein are in lieu of all obligations or liabilities on the part of
General Monitors for damages including, but not limited to, consequential damages arising out
of, or in connection with, the performance of the product.

9.2 Principle of Operation

General Monitors uses a proprietary Metal Oxide Semiconductor (MOS) film on the sensor for
detecting hydrogen sulfide (H2S) gas. The MOS film is deposited onto a substrate between two
electrodes. With no gas present, the measured resistance between these two electrodes is very
high (in the mega-Ohms). As H2S adsorbs onto the film, the resistance between the two
electrodes decreases (to kilo-Ohms). This decrease in resistance is logarithmically proportional
to the concentration of H2S that is present.

The change in resistance is converted to a change in voltage, and amplified by the input circuit.
This amplified signal is fed to an Analog to Digital (A/D) Converter, converted to a digital signal
and sent to the microprocessor to be processed. The process of H2S adsorbing onto the MOS
film is most effective at an elevated temperature. On the outer edge of the substrate is a heater
ring. The temperature of this heater ring is measured with a thermistor, and kept constant by a
circuit located inside the body of the sensor.

As H2S adsorbs onto the film, electrons move more freely from one electrode to the other. This
is represented as a decrease in resistance. The process of H2S adsorbing onto the MOS film is
completely reversible. As the concentration of H2S decreases (H2S desorbs), the resistance
between the electrodes will increase.

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 Model S4000TH

9.3 Specifications
9.3.1 System Specifications
Sensor Type: Continuous diffusion, adsorption type metal oxide semiconductor
(MOS)
Sensor Life: 3 to 5 years typical
Repeatability: +2 ppm or 10% of the applied gas, whichever is greater
Long Term Drift: ±2 ppm or 10% of reading, whichever value provides the wider
tolerance (as defined per ISA-92.0.01)
Response Time T50 < 14 seconds (screen); T50 < 30 seconds (sintered)
(Typical): with full scale gas applied according to ISA 92.0.01
Measuring Ranges: 0-20 ppm, 0-50 ppm, 0-100 ppm
Modes: Calibration, gas check, setup
Approvals: CSA/FM: Class I, Division 1, Groups B, C, D T6; Tamb = -40°C to
+60°C (FM); -40°C to +75°C (CSA)
CSA: Ex db IIB + H2 T4 Gb (Tamb = -40°C to +70°C)
Ex tb IIIC T135°C Db
ATEX/IECEx: II 2 GD Ex db IIB+H2 T4 Gb, Ex tb IIIC T135°C Db
(Tamb=-40°C to +70°C)
Warranty: Two years
9.3.2 Mechanical Specifications
Length: 6.4 inches (161 mm)
Height: 3.4 inches (86 mm)
Width: 4.1 inches (104 mm)
Weight: 5.5 lbs. (2.5 kg) – AL, 14.0 lbs (6.4 kg) – SS
Mounting Holes: 5.0 inches (127mm) center to center
Housing: Aluminum alloy (6061-T6 cover, A356-T6 base) or 316 stainless
steel
9.3.3 Electrical Specifications
Input Power: 24 VDC nominal, 20 to 36 VDC, 350 mA max.
Power Consumption Start-up 270 mA, Normal Operation 120 mA
Relay Ratings: 8 A @ 250 VAC / 8 A @ 30 VDC resistive max.
(3x) SPDT - Warning, Alarm & Fault
Analog Signal:
HART not HART
Mode HART
enabled modified AO
Malfunction 0 mA 3.5 mA 1.25 mA
Calibration 1.5 mA 3.5 mA 1.5 mA
Gas Check 1.5 mA 3.5 mA 1.5 mA
Setup mode 1.5 mA 3.5 mA 1.5 mA
Startup 4.05 mA 4.05 mA 4.05 mA
Zero reading 4.05 mA 4.05 mA 4.05 mA
0-100% FS 4-20 mA 4 – 20 mA 4.0 – 20 mA
Over-range 20-22 mA 20 – 21.7 mA 20 – 21.7 mA
Status Indicators: Three-digit digital display with gas concentration, warn and alarm
LED’s, calibration prompts, fault codes, and setup options
RS-485 Output: Dual Redundant Modbus RTU, suitable for linking up to 128 units
or up to 247 units with repeaters
Baud Rate: 2400, 4800, 9600, or 19200 BPS

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 Model S4000TH

Faults Monitored: Calibration error, sensor heater error, low DC supply, EEPROM,
EPROM, setup error, gas check time exceeded, switch error,
magnet error.
EMC Protection: Complies with EN 50270, EN 61000-6-4
HART: RX 100K CX 5nF
Cable Requirements: 3-wire shielded cable. Maximum distance between S4000TH and power
source @ 24 VDC nominal with warn & alarm relay energized. If no relays are used the
distance can be increased by 10%.
AWG FEET METERS
14 2240 824
16 1408 518
18 886 326
20 557 205
Table 17: 24 VDC Cable Lengths

Based on 20 Ohm cable resistance the recommended analog output cable length is shown in
Table 18. The total resistance should not exceed 600 Ohms @ 24 Volts.
AWG FEET METERS
14 8000 2400
16 5000 1500
18 3100 950
20 2000 600
Table 18: Analog Output Cable Lengths

Maximum distance between the transmitter and sensor with one way resistance of 10 Ohms
(20-Ohm loop):
AWG FEET METERS
14 4000 1200
16 2500 750
18 1500 460
20 1000 300
Table 19: Sensor Cable Lengths

9.3.4 Environmental Specifications

Operating Temperature
CSA FM ATEX/IECEx
Range
Division Classification -40°F to 140°F -40°F to 158°F
-40°F to 167°F (-40°C to 75°C) (-40°C to 60°C) (-40°C to 70°C)
Electronics
Zone Classification
-40°F to 158°F (-40°C to 70°C)
Storage Temperature Range -58°F to 185°F (-50°C to +85°C)
Operating Humidity Range 0% to 95% RH, non-condensing

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 Model S4000TH

9.4 Approvals
CE Marking; CSA, FM, ATEX, IECEx and EAC approved. Complies with ANSI/ISA-
92.0.01:1998, performance requirements. SIL 2/3 suitable (use in typical environments has
a lower safety rating than in clean environments). HART Registered.
HART:
 Approved by the HART Communication Foundation.
 Compatible with Emersion 375 Field Communicator.
 Listed in Emerson Process Management’s Aware device list.

9.5 Spare Parts and Accessories

To order spare parts and/or accessories, please contact the nearest General Monitors
representative or, General Monitors directly, and give the following information:

 Part Number of Spare Part or Accessory

 Description of Spare Part or Accessory
 Quantity of Spare Part or Accessory

9.5.1 Sensors
50445-1 0 to 100 ppm, Aluminum Body, Wire Screen Arrestor

50445-5 0 to 50 ppm, Aluminum Body, Wire Screen Arrestor

50445-9 0 to 20 ppm, Aluminum Body, Wire Screen Arrestor

50448-1 0 to 100 ppm, Stainless Steel Body, Wire Screen Arrestor

50448-5 0 to 50 ppm, Stainless Steel Body, Wire Screen Arrestor

50448-9 0 to 20 ppm, Stainless Steel Body, Wire Screen Arrestor

51457-1L 0 to 100 ppm, Stainless Steel Body, Sintered Steel Arrestor

51457-5L 0 to 50 ppm, Stainless Steel, Sintered Steel Arrestor

51457-9L 0 to 20 ppm, Stainless Steel, Sintered Steel Arrestor

9.5.2 Sensor Housing

10252-1 Universal Housing

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 Model S4000TH

9.5.3 Sensor Accessories

10041-1 Duct Mounting Plate

9.5.4 Calibration Equipment

50000 Breaker Bottle, Single

50004-3 Individual Ampoules, 10 ppm (12 minimum)

50004-21 Individual Ampoules, 25 ppm (12 minimum)

50004-13 Individual Ampoules, 50 ppm (12 minimum)

50008-9 12 Ampoules at 50 ppm (0-100ppm scale)

50008-16 12 Ampoules at 25 ppm (0-50ppm scale)

50008-10 12 Ampoules at 10 ppm (0-20ppm scale)

50009-9 12 Ampoules at 50 ppm, includes breaker bottle (0-100 ppm scale)

50009-16 12 Ampoules at 25 ppm, includes breaker bottle (0-50 ppm scale)

50009-10 12 Ampoules at 10 ppm, includes breaker bottle (0-20 ppm scale)

1400250-1 10 ppm H2S Portable Purge Calibration Assembly

1400250-3 25 ppm H2S Portable Purge Calibration Assembly

1400250-5 50 ppm H2S Portable Purge Calibration Assembly

1400255-1 10 ppm H2S Replacement Cylinder

1400255-3 25 ppm H2S Replacement Cylinder

1400255-5 50 ppm H2S Replacement Cylinder

80153-1 Remote Gas Calibrator (RGC)

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 Model S4000TH

Case for Portable Purge Assembly

922-016 Replacement Regulator (0.2 L/min)

Replacement Hose

960-345 Hose Clamp, 5/16”

960-346 Hose Clamp, ¼”

1400152-1 Calibration Cup

9.5.5 Intelligent Sensor (S4000TH) Replacement Parts

32471-1,-2,-3,-4 Control Board Electronics

32451-1,-2 Output Board Electronics

32441-1 Display Board Electronics

32424-2 Enclosure Cover Assembly with Window

31195-2 Enclosure Base Assembly

30060-1 Calibration Magnet

925-5007 Cover Assembly O-Ring

9.5.6 Recommended Spare Parts for One Year

30060-1 Extra Calibration Magnet (Qty. 1)

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 Model S4000TH

9.6 FM Approval
Factory Mutual Research Corporation
1151 Boston-Providence Turnpike
Norwood, Massachusetts 02062
Approval of the transmitter does not include or imply approval of apparatus, to which the
transmitter may be connected and which processes the electronic signal for the eventual end
use. In order to maintain FMRC approved system, the control instrument, to which the subject
instrument is connected, must also be FMRC approved.

The following sensors have been FMRC approved for use with the Model S4000TH:

 50445-1 Aluminum Body H2S Gas Specific MOS Sensor, 0 to 100 ppm
 50445-5 Aluminum Body H2S Gas Specific MOS Sensor, 0 to 50 ppm
 50445-9 Aluminum Body H2S Gas Specific MOS Sensor, 0 to 20 ppm
 50448-1 Stainless Steel Body H2S Gas Specific MOS Sensor, 0 to 100 ppm
 50448-5 Stainless Steel Body H2S Gas Specific MOS Sensor, 0 to 50 ppm
 50448-9 Stainless Steel Body H2S Gas Specific MOS Sensor, 0 to 20 ppm

The following apparatus have been FMRC approved (although they have not been verified as
part of a Model S4000TH system):

 Model DT210 Eight-Channel Readout/Relay Display Module with Power Supply and
Relay Module

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 Model S4000TH

ADDENDUM
Product Disposal Considerations

This product may contain hazardous and/or toxic substances.

EU Member states shall dispose according to WEEE regulations. For further General Monitors’ product
WEEE disposal information please visit: www.MSAsafety.com

All other countries or states: please dispose of in accordance with existing federal, state and local
environmental control regulations.

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