Calculation Sheet

Vendor Name: Roy Engineering Consultancy Services Pvt. Ltd.

Calculation by: sanjay Checked By: Jatin Narula
Project Name: Jamnagar Refinery Project Project No. 25194
Drawing No. 25194-C63-AY281-893 First Submission Date 08.10.2018
Drawing Title Current Submission Date 08.10.2018
Calculation No. C63-AY281-893-01
01)Moment Connection of Section UC 254*254*89 with flange of col UC UC 254*254*89
Section Properties UB 305*165*40
Depth D 303.4 mm Flange Thickness Tf 10.2 mm
Width B 165 mm Web Thickness tw 6 mm
Depth b/w fillets d 265.2 Root Radius R 8.9
4
Weight/m 40.3 Ixx 85030000 mm
2 3
Area 5132 mm Zexx 560514.2 mm
3
Zpxxb 0 mm
Yield Stress fy 250 MPa
Ultimate Stress fu 410 MPa
Ultimate Stress of bolt fub 830 MPa
Section Properties of Flange Plates
Width of Flange Plate, B fp 0 mm
Thickness of Flange Plate, tfp 0 mm
2
Area, Ap 0 mm
4
Moment of Inertia of Combined Section, I xxc 85030000 mm
3
Elastic Sectional Modulus, Z exxc 560514 mm
3
Plastic Sectional Modulus, Z pxxc 0 mm
Overall Depth of Combined Section, Dcbeam 303.4 mm

Section Properties of Col. UC 203*203*46 WITH 275x12 TH FLG PLATE

Depth Dc 203.2 mm Flange Thickness Tfc 23 mm
Width Bc 203.6 mm Web Thickness twc 7.2 mm
dcol 290.2 mm Root Radius Rc 10.2 mm
4
Weight/m 46.1 kg/m Ixxc 45680000 mm
2 3
Area Acol 5873 mm Zexxc 449606.3 mm

Shear Capacity of section Sc Av * 100 / 1000

Where Av is Shear Area and is given by Db*twb for hot rolled sections
2
1820.4 mm

fyw is yield strength of web 250 MPa

Therefore, Sc 182.04 kN

Moment capacity of the section (M) = Zexxb*165 92.48 kN

Axial force (T) Abeam*150 769.8 kN

Axial force (T) Aas per drawing 76.98
Vertical shear (Sy) 54.61 kN

Horizontal shear (Sz) 0 kN

Design shear force (Sd) = √(Sy2 + Sz2) 54.61 kN

Vertical moment (My) 0 kNm

Horizontal moment (Mz) 55.49 kNm

Design moment for the section (Md) = sqrt(My2+Mz2) 55.49 kNm

Tension force for design (Td) =T 76.98 kN

Flange Force, Fbf = Md / (Db-Tfb) 189.26 kN

Design of Bolts

Diameter of bolts to be provided (d) 24 mm

Property Class 8.8

Strength of bolts in shear (As per IS4000) (Fas) 73.20 kN

Strength of bolts in tension (F at) 127.00 kN

Pitch of bolt , p b 100 mm

Gauge of the bolt, gb 80 mm

Clear distance from bottom of beam top flange to next bolt, Pf 39.8 mm

Let the total number of bolts to be provided in one column, N 6 nos.

No. of bolt columns 2

Location of Bolt with respect to the Haunch Bottom flange:

Distance of 1st row bolt from top 550

Distance of 2nd row bolt from top 450

Distance of 3rd row bolt from top 350

Distance of 4th row bolt from top 250

Distance of 5th row bolt from top 150

Distance of 6th row bolt from top 50

Distance of 7th row bolt from top 0

Distance of 8th row bolt from top 0

Group of bolts C.G ( ΣY2 ) = 1430000 mm

2

Calculation of Force in each bolt:

Ft = Td/N 12.83 kN

Fs = Sd/N 9.102 kN

Moment about bottom of haunch :

Force in single bolt at each row due to moment: Fn = (M d x Yn)/(ΣY2) 21.34

Force in each bolt of 1st row from top, F1 = F 21.34 + 12.83 34.17 kN

Force in each bolt of 2nd row from top, F2 = F 17.46 + 12.83 30.29 kN

Force in each bolt of 3rd row from top, F3 = F 13.58 + 12.83 26.41 kN

Force in each bolt of 4th row from top, F4 = F 9.70 + 12.83 22.53 kN

Force in each bolt of 5th row from top, F5 = F 5.82 + 12.83 18.65 kN

Force in each bolt of 6th row from top, F6 = F 1.94 + 12.83 14.77 kN

Force in each bolt of 7th row from top, F7 = F 0.00 + 0.00 kN

Force in each bolt of 8th row from top, F8 = F 0.00 + 0.00 kN

Comp force at bottom of hauch , F c = ΣFn 293.66 kN

Force in Haunch Plate, F hf = Fc / cos30 339.09 kN

Try with a plate thickness, Thf 16 mm

Plate width Bhf may be same as the beam flange plate width 165 mm

Capacity of Haunch plate F ch = 150*Thf x Bhf 396.00 kN

Hence Ok
Check for combined shear and tension

(F1/Fat)^2 + (Fs/Fas)^2 = 0.09 Hence Ok

Design of End Plate:

Yield Strength for Plates, fy 250 MPa

Assume width of end plate, Bep 165 mm

Length of end plate, L ep 657 mm

Moment in end plate, M ep = F1 x Pf 1.36 kNm

Thickness reqd, tep = sqrt(6 x Mep / (0.66*fy x Bep x 0.5)) 24.48 mm

Provide 25 mm thick plate Hence Ok

Check for Column Flange bending in Tension zone:

Effective width of column flange Beff = 2.5*( Pf + Tfb) 125 mm

Effective length of column flange Leff = gb/2 - k/2 - d/4 26.55 mm

where k = Rb + twb 14.9 mm

Cb = 1 Af/Aw = 1

Lm = 1.13 x Cb x (Af/Aw)^(1/3) x (Leff/d)^(1/4) 1.16

Moment Mcf = Lm x Fbf x Leff / 4 1.46 kNm

Thickness of Flange required = sqrt(6 x Mcf / (0.75 x fy x Beff)) 19.31 mm

Hence Ok
Stiffeners required? No

provide Flange backing plate of thickness -3.69 mm

say 0.00 mm
Check Column for web stiffeners :

web resisting force Wr = fy x twc x(tep+Tfb+5K) 197.46 kN

Factored compressive force Fcf = 1.67 x Fhf 566.27 kN

Not Ok
Web stiffeners required? Yes

2
Therefore, area of stiffeners required, As = (Fcf - Wr)/fy 1475.26 mm

Width of 2 Stiffeners Ws = Bc - twc 196 mm

Required Thickness Ts = As / Ws 7.51 mm

Provide thickness of stiffener as 12 mm

Hence Ok
Assumed weld size Ws 6 mm

Weld length reqd for vertical sheaLw = Sd / (0.707 xWs x 108) 119.20 mm

Design Summary

Thickness of end plate 25 mm

Minimum length of end plate 657 mm

Width of end plate 165 mm

Bolt diameter 24 mm

Property Class 8.8

No. of bolts 12

Gauge of bolts 80 mm
Haunch Plate thickness 16 mm

Haunch web plate thickness 12 mm

Column Flange Backing Plate thickness 0.00 mm

Column Web Stiffener Plate Thickness 12 mm

Welds
Weld of Column web stiffener to Column Flange 6 mm

Fillet weld for haunch web plate to beam flange & end plate 6 mm

Full penetration butt weld in flanges of beam to end plate

Full penetration butt weld of haunch plate to end plate/beam flange