Energy Harvesting Charger Using Thermo-Electric Amplifiers
Energy Harvesting Charger Using Thermo-Electric Amplifiers
Introduction
In this country, rising of the temperature is apparent because of the effect on the global
warming. Global warming affects not only our country but, all over the world. One factor which
contributes global warming is electricity generation. Many gadgets like laptops, cell phones and
other appliances are invented nowadays. Even if those gadgets can be charged with a minimal
power, the number of those gadgets charged regularly every day contributes to everyday power
consumption. Charging gadgets have a very big percentage of everyday power consumption in
the whole world. That is why Electric companies are forced to generate the bigger amount of
electricity in order to sustain the need of the consumers. Electric companies usually generate
electrical energy from fossil fuels which emit unwanted chemicals that contribute to worsening
of global warming.Excessive emission of unwanted chemicals and carbon dioxide affects natural
resources which people are using every day , Agricultural products to be specific is the most
affected in this situation that is why lessening carbon emissions and chemicals are the first thing
to consider. Global warming also the reason why extreme heat is felt in the Philippines which is
dealt by excessive carbon emissions emitted by electric resources and some energy resources
In this era of increasing energy costs, decreasing supplies of fossil fuels and harmful
effects of conventional sources of energy, emphasis on protecting the environment and creating
sustainable forms of power have become vital, high priority projects for modern society. These
ENERGY HARVESTING CHARGER USING THERMO-ELECTRIC AMPLIFIERS 2
things have been greatly emphasizedwhy James Bratley in the article, “The Importance of
Renewable Energy Resources” and Rose Kivi in “How does Nuclear energy affect the
environment?”
The researchers come up with the idea which is to convert excessive heat that is dealt
with global warming and reduce the power consumption by building a device which generate
electricity through wasted heat. The thermo-electric effect is the direct conversion
voltage when opposite temperatures are applied to each side. Conversely, when a voltage is
applied to it, a temperature difference will occur on each side. This effect can be used to generate
electricity, by applying hot temperature on one side and cold on the other which will create a
huge temperature difference. Because the direction of heating and cooling is determined by the
In 1821 Thomas Johann Seebeck found that a circuit made from two dissimilar metals,
with junctions at different temperatures would deflect a compass magnet. Seebeck initially
believed this was due to magnetism induced by the temperature difference. However, it was
quickly realized that it was an electrical current that is induced, which by Ampere's law deflects
the magnet. More specifically, the temperature difference produces an electric potential (voltage)
which can drive an electric current in a closed circuit. Today, this is known as the Seebeck
effect.
The voltage produced is proportional to the temperature difference between the two
junctions. The proportionality constant is known as the Seebeck coefficient, and often referred to
as the thermo-electric power or thermo power. The Seebeck voltage does not depend on the
ENERGY HARVESTING CHARGER USING THERMO-ELECTRIC AMPLIFIERS 3
distribution of temperature along the metals between the junctions. This is the physical basis for
a thermocouple, which is used often for temperature measurement. The voltage difference, V,
produced across the terminals of an open circuit made from a pair of dissimilar metals, A and B,
whose two junctions are held at different temperatures, is directly proportional to the difference
emitting unwanted chemicals. The voltage generated by the thermo-electric device is dependent
device.Even though the device will harvest the heat energy into intense heat, amplification would
The said device would be a great solution in order to solve this problem. By harvesting the
heat from the surroundings, power consumption through gadgets will be lessened and emission
of chemicals will decrease as well and if used, the reduction in energy consumption and air
This study aimed to develop a device that can produce electricity from wasted heat
energy from common household appliances especially the refrigerator, without exerting factors
that will affect global warming. It also seeks answers to the questions:
Renewable energy technologies are eco-friendly source of energy that have lower
environmental impact than conventional energy technologies. The development of the devices
will significantly contribute to the increasing demand for renewable energy technologies. This
will primarily help people by converting the wasted heat released by common household
The significance of the study in energy generation and environmental protection in the
making a device which is user-friendly and the thought of amplifying the temperature difference
In Educational approach it will serve as a guide for those other researchers whose study
concernsaboutconversion of energy and give them the idea to look for some alternatives which is
considered as waste that can be used to generate electricity. It also serves as a way of introducing
the use of renewable energy by turning nothing into something; the things that were never taught
commercial electricity and lessen the factors that affect global warming. It will also help the
ENERGY HARVESTING CHARGER USING THERMO-ELECTRIC AMPLIFIERS 5
consumer of electricity to lessen their consumption thus they lessen their electrical bills. With
this, they can have more savings where they can use money into more important matters.
In Technological approach, this study will introduce the use of waste heat energy coming from
the environment and convert it to a useful form of energy. By developing this technology and use
it regularly, it will make a great change in our economy and in the environment as well.
In Community approach, it will help the people to become more concerned about the
environment and the effect of the climate change. It will serve as an example for the people to
The researchers aim on the efficiency of the device by amplifying the temperature
difference between the hot and cold side of the device. This will consider the design of the
device. Inthe cooling system, maintaining the flow of water to dissipate the heat transferred from
the hot side and the possible cost of the device by using recycled materials. This device is a kind
of a transducer which converts heat energy and its absence in its opposite sides into electrical
energy. It has the ability to provide anideal output voltage of48V(∆T=100), and 25 watts of
electrical power and a minimum voltage of 4.5V in order to charge 6 voltslead acid battery. The
device is portable but a lot heavier and preferred to be placedon a stable surface or mounted
plows.The device cannot directly charge an electronic gadget due to an inconsistent output
battery which will be inverted in order to charge other devices. The device will not be efficient if
ENERGY HARVESTING CHARGER USING THERMO-ELECTRIC AMPLIFIERS 6
the weather too cold and too hot because thedevice needsroom temperature. Direct contact with
flame is prohibited.
ENERGY HARVESTING CHARGER USING THERMO-ELECTRIC AMPLIFIERS 7
Literature Review
This chapter discusses literature and studies which have a bearing to the studies as
reviewed by the researchers to enrich the knowledge about the study. With the topic mainly
concerned with converting wasted heat energy into a useful source of electricity, the proponent’s
main aim is to produce an innovative device involving renewable energy. Researchers will state
the relative topics of the said project and will formulate hypothesis regarding for the outcomes of
the research.
Related Literature/Studies:
electrical energy. David Michael Row of Cardiff school of engineering described that a thermo-
electric converter is a solid-state heat engine in which the electron gas serves as the working
fluid and converts a flow of heat into electricity. It has no moving components, is silent, totally
Alternative Green Technology”, ISMAIL and AHMED (2008), in the recent years, an increasing
concern of environmental issues of emissions observed, in particular global warming and the
limitations of energy resources has resulted in extensive research into novel technologies for
generating electrical power. It was stated that thermo-electric power generators have emerged as
a promising alternative green technology due to their distinct advantages. Thermo-electric power
generation offers a potential application in the direct conversion of waste-heat energy into
ENERGY HARVESTING CHARGER USING THERMO-ELECTRIC AMPLIFIERS 8
electrical power where it is unnecessary to consider the cost of the thermal energy input. The
application of this alternative green technology in converting waste-heat energy directly into
electrical power can also improve the overall efficiencies of energy conversion systems. With
this article, the researchers found out that green technology is not impossible and there are many
ways to convert waste energy especially heat into a useful energy that is environment friendly.
Thermo-electric effect offers many advantages, ISMAIL and AHMED (2008), enumerated those
They are extremely reliable (typically exceed 100,000 hours of steady-state operation)
and silent in operation since they have no mechanical moving parts and require
They are suited for small-scale and remote applications typical of rural powersupply,
There are many strategies to recover waste heat energy , according to the article “Thermal
Solbrekken, et al.,” The direct attach design strategy has been effectively used in applications of
ENERGY HARVESTING CHARGER USING THERMO-ELECTRIC AMPLIFIERS 9
waste heat recovery, such as using the hot exhaust from conventional power plants or vehicles. In
those applications the temperature of the heat source (exhaust) is generally not of primary
concern. However, using the heat generated from the CPU in the direct attach configuration
causes the junction temperature to exceed the maximum specification value, considering that
conventional off-the-shelf TE modules have thermal resistances on the order of 15 K/W. This
probably is one of the reasons why TE generation in electronic systems has not been explored
more thoroughly. At this time, the shunt attaches concept is introduced as a solution for keeping
the junction temperature below a specified value. The concept is based on the idea that by
controlling the amount of heat flow that goes through the TE module, the junction temperature
can be maintained at or below the specified value. The rest of the heat flow is then shunted
through an alternate path and dissipated using any conventional means. The TE module still
requires a heat sink of its own, referred to here as the primary heat sink.
With regards to this article, the researchers decided to acquire this strategy by attaching heat
sink to thermo-electric with some chemicals for the amplification of the cooling system of the
device.
According to “A Study of Heat Sink Performance in Air and Soil for Use in a Thermo-electric
Energy Harvesting Device” by E.E Lawrence, the behavior of heat sink has a big factor in the
generation of voltage with respect to the thermal sensitivity and ventilation of the device. The
thermo electric device generates voltage through temperature difference on each side. By using
efficient heat sink on the cold side of the device, the thermo-electric can possibly generate
voltage efficiencies. In designing an efficient heat sink, the type of metal for ventilation is also
ENERGY HARVESTING CHARGER USING THERMO-ELECTRIC AMPLIFIERS 10
considered in making the heat sink. Thermal conductivity of metal and thermal capacity of the
material is determined in order to select an efficient metal for the said application.
Thermal
Temperature
Conductivity
Metal - t -
- k -
o
( F)
(Btu/(hr oF ft))
Admiralty Brass 68 64
68 118
400 144
Aluminum Bronze 68 44
Antimony 68 10.7
Beryllium 68 126
Beryllium Copper 68 38
Bismuth 68 4.9
Cadmium 68 54
ENERGY HARVESTING CHARGER USING THERMO-ELECTRIC AMPLIFIERS 11
Thermal
Temperature
Conductivity
Metal - t -
- k -
o
( F)
(Btu/(hr oF ft))
68 21
2192 17
Chromium 68 52
Cobalt 68 40
Cupronickel 68 17
Gold 68 182
explains that copper is good at conducting temperature and also commonly used in different
applications. Copper is a ductile metal with very high thermal and electrical conductivity. Pure
copper is soft and malleable; a freshly exposed surface has a reddish-orange color. Aluminum is
also commercially used and very commonly used in different applications but, the thermal
conductivity of aluminum is fairly accepted which ranges 118 to 68 degree Fahrenheit. The
selection of metals will have a great effect on the efficiency of the device with regards on
Alternative Green Technology”, ISMAIL and AHMED (2008), attempts were made to improve
In particular, efforts are also focused on increasing the electrical power factor, decreasing cost
and developing environmentally friendly materials. In addition to this, when the fuel cost is low
or essentially free, as in waste heat recovery, then the cost per watt is mainly determined by the
power per unit area and the operating period. For example, considering the electrical power
factor as the dominant parameter, it has initiated a search for materials with high power factors
rather than conversion efficiency. Considerable success has been enjoyed in Synthesizing
materials, particularly attractive for waste heat recovery. For example, it is reported in that the
rare earth compounds YbAl3, although possessing a relatively low figure-of-merit, has a power
factor at least double that of any other reported in the literature, which operates over the
ENERGY HARVESTING CHARGER USING THERMO-ELECTRIC AMPLIFIERS 13
temperature range of a waste heat source. When compared to YbAl3, MgSn has almost the same
Energy Conversion” by Gary L. Solbrekken, Kazuaki Yazawa, and Avram Bar-Cohen, it was
concluded that energy consumption by the thermal solution of portable electronic equipment can
be seen as a non-value added feature that drains battery life. For this reason, it is proposed to use
the waste heat from the CPU to generate electricity using a TE (thermo-electric) module. The
said research used CPU as the source of heat. The generated electricity can then be used to drive
the cooling fan, allowing the thermal solution to be decoupled from the device battery. It was
said in the previous design strategy for using TE generation described in a patent by Suski was
shown to be limited to CPU heat dissipations of less than 10W. A novel new approach, the shunt
attaches configuration, is proposed in this study to expand the acceptable operating range of TE
generation, while still keeping the CPU temperature below 85 OC. Based on the parametric
study presented it was shown that on the order of 100 mW of electric power could be generated
needed to drive a custom built micro-fan in a prototype described by Solbrekken. It was also
stated that, the parametric study was conducted by assuming a nominal value for each of the
parameters listed. The nominal values chosen are shown in Table 2. Each parameter is then
varied independently according to the range shown in Table 1, while the remaining parameters
are held at the nominal value. In all cases the net generated power is evaluated while the
ENERGY HARVESTING CHARGER USING THERMO-ELECTRIC AMPLIFIERS 14
junction temperature is maintained at a constant 85 oC, except for the first study that illustrates
the high junction temperature that results when using the direct attach configuration.
Figure 1. Net Generated Power Variation with Heat Source Generation for Nominal Direct
Attach Configuration
Figure 2. Generated Power Variation with Heat Source Generation for Nominal Direct Attach
Configuration
ENERGY HARVESTING CHARGER USING THERMO-ELECTRIC AMPLIFIERS 15
The researchers chose copper as a medium on the hot side of the thermo-electricdevice.
The hot side of the thermo-electricdevice will be subjected on hot surfaces which will be the
household refrigerator. Copper is a good conductor of temperature, therefore the hot temperature
will easily reach the device. On the cold side of the device, the researchers will use aluminum as
at low cost. Aluminum is good for ventilation and absorbing heat which is good for dissipating
heat. Good ventilation on the heat sink is good for the cold side of the device to reduce the heat
ENERGY HARVESTING CHARGER USING THERMO-ELECTRIC AMPLIFIERS 16
and to create a good temperature difference on the thermo-electric that is proportional to the
The researchers apply chemicals on each side for amplification of temperature before
reaching the device. A chemical (sodium hydroxide), which releases heat upon reaction
(Exothermic reaction) is used on the hot side. On the cold side, chemical (glycerol) that react in
which the system absorbs energy from the surroundings in the form of heat (Endothermic
reaction). The researchers designed the copper and aluminum materials in a form of a container
which will hold the chemicals that will serve as a temperature amplifiers.
Ventilation techniques applicable to the plant addressed in this report include dilution and local
exhaust techniques. But in the device, the researchers do not use ventilation techniques but
instead they use simple heat sinks for cooling. Glycerol is a great substance for cooling because
To the hot side of the device, chemical which produces heat when reaction and absorbs
heat quickly is used which is called Sodium hydroxide. Sodium Hydroxide is referred to
to water, it will dissolve and perform exothermalprocess which produces heat. It will become a
clear aqueous substance after the reaction. Sodium Hydroxide is very corrosive that is why the
researchers will use copper plates to endure the corrosive effect of the chemical. Sodium
hydroxide when subjected to heat, the water will evaporate and the sodium hydroxide will be like
aerosol droplets. Since it is enclosed in a container, it will be trapped and will form back to
crystals again. Sodium itself is an element which can be seen in salt (NaCl), sodium itself is a
good conductor of heat and electricity that is why heat travel easily to it. Salt is the main
ingredients in making sodium hydroxide, it is made by the process called “electrolysis” which is
the liquid is subjected to a high voltage electricity. Sodium hydroxide has the property of salt
therefore, is has the ability to absorb heat easily and amplify with the help of the metal
conductors.
With that idea, the researchers come up to create a device that also generates electricity
that is enough to charge a battery of cell phones but instead of using combustion heat sources ,
the researcher will use different chemicals for the amplification of the heat and the cold side of
The researchers’ expected that this device will help to reduce energy consumption by
30%. The device will be able to sustain the power consumption of devices through charging. The
device will last until the battery will malfunction and be replaced in order to be used again for a
stable running condition. The device chemical amplifiers will be maintained periodically to
maintain its high efficiency performance. The device will only charge devices with voltages
ranging 5V below.
Knowledge Planning
Requirements *Electrical Components
*Thermo-electricity … …Evaluation
*Initial Simulation
*Physics (thermal *Designing
…conductivity and
…specificheat) Hardware Development
*PCB Express *Heat Sink Designing
*Cooling System Thermo-electric
*MULTISIM
…Designing Power Generation
*AUTOCAD *PCB Designing from Amplified
*PCB Developing
Temperature
*Electronic Components
Air Difference
Hardware Requirements …Integration
The figure shows the research paradigm used the proponents, INPUT’s are knowledge and
hardware requirements used in the development. These things are the basics that the researchers
should know. While the part of the PROCESS, the proponents used a flowchart; evaluated and
simulated the possible electrical components to be used.At the end of the hardware development
is experiment and testing, actual simulation will be processed. These are also the actualization of
the theoretical concept of the device. The final OUTPUT of the research is based on the INPUT
Hypothesis
With the aid of the chemicals as amplifiers, thedevice is more efficient compared to a
The device can produce 4.5 to 13.8 volts DC and a maximum current of 1.53 ampere
and capacitor.
ENERGY HARVESTING CHARGER USING THERMO-ELECTRIC AMPLIFIERS 20
Definition of Terms
Aluminum
Aluminum is the third most abundant element (after oxygen and silicon), and the most abundant
metal, in the Earth's crust. It makes up about 8% by weight of the Earth's solid surface.
Aluminum metal is so chemically reactive that native specimens are rare and limited to extreme
reducing environments. Instead, it is found combined in over 270 different minerals. The chief
ore of aluminum is bauxite. Aluminum is remarkable for the metal's low density and for its
ability to resist corrosion due to the phenomenon of passivation. Structural components made
from aluminum and its alloys are vital to the aerospace industry and are important in other areas
of transportation and structural materials. The most useful compounds of aluminum, at least on a
Chemical Reaction
The chemical reaction is a process that leads to the transformation of one set of chemical
substances to another. Classically, chemical reactions encompass changes that strictly involve the
motion of electrons in the forming and breaking of chemical bonds between atoms, and can often
chemical reaction are called reactants or reagents. Chemical reactions are usually characterized
by a chemical change, and they yield one or more products, which usually have properties
different from the reactants. Reactions often consist of a sequence of individual sub-steps, the so-
called elementary reactions, and the information on the precise course of action is part of the
reaction mechanism. Chemical reactions are described by chemical equations, which graphically
ENERGY HARVESTING CHARGER USING THERMO-ELECTRIC AMPLIFIERS 21
present the starting materials, end products, and sometimes intermediate products and reaction
conditions.
Copper
Copper is a chemical element with the symbol Cu and atomic number 29. It is a ductile metal
with very high thermal and electrical conductivity. Pure copper is soft and malleable; a freshly
exposed surface has a reddish-orange color. It is used as a conductor of heat and electricity, a
building material, and a constituent of various metal alloys. The metal and its alloys have been
used for thousands of years. In the Roman era, copper was principally mined on Cyprus, hence
the origin of the name of the metal as сyprium (metal of Cyprus), later shortened to сuprum. Its
compounds are commonly encountered as copper (II) salts, which often impart blue or green
colors to minerals such as turquoise and have been widely used historically as pigments.
Architectural structures built with copper corrode to give green verdigris (or patina). Decorative
Current
Electric current is a flow of electric charge through a conductive medium.. In electric circuits this
charge is often carried by moving electrons in a wire. It can also be carried by ions in an
electrolyte, or by both ions and electrons such as in a plasma. The SI unit for measuring the rate
of flow of electric charge is the ampere, which is charge flowing through some surface at the rate
DC-DC Converter
DC-to-DC converter is an electronic circuit which converts a source of direct current (DC) from
one voltage level to another. It is a class of the power converter. Electronic switch-mode DC to
DC converters convert one DC voltage level to another, by storing the input energy temporarily
and then releasing that energy to the output of a different voltage. The storage may be in either
magnetic field storage components (inductors, transformers) or electric field storage components
(capacitors). This conversion method is more power efficient (often 75% to 98%) than linear
voltage regulation (which dissipates unwanted power as heat). This efficiency is beneficial to
increasing the running time of battery operated devices. The efficiency has increased since the
late 1980s due to the use of power FETs, which are able to switch at high frequency more
efficiently than power bipolar transistors, which incur more switching losses and require a more
complicated drive circuit. Another important innovation in DC-DC converters is the use of
synchronous rectification replacing the flywheel diode with a power FET with low "on
Direct Current
Direct current (DC) is the unidirectional flow of electric charge. Direct current is produced by
sources such as batteries, thermocouples, solar cells, and commutator-type electric machines of
the dynamo type. Direct current may flow in a conductor such as a wire, but can also flow
through semiconductors, insulators, or even through a vacuum as in electron or ion beams. The
electric charge flows in a constant direction, distinguishing it from alternating current (AC). A
Electricity
Electricity is the set of physical phenomena associated with the presence and flow of electric
charge. Electricity gives a wide variety of well-known effects, such as lightning, static electricity,
electromagnetic induction and the flow of electrical current. In addition, electricity permits the
Endothermic Reaction
Endothermic describes a process or reaction in which the system absorbs energy from the
surroundings in the form of heat. It is a modern coinage from Greek roots. The prefix and-
derives from the Greek word "Endon" meaning "within," and the latter part of the word comes
from the Greek word root "therm" meaning "hot." The intended sense is that of a reaction that
exothermic process, one that releases, "gives out" energy in the form of heat.
Energy Conversion
Energy transformation or energy conversion is the process of changing one form of energy to
another. In physics, the term energy describes the capacity to produce certain changes within a
energy of systems can only be accomplished by adding or subtracting energy from them, as
energy is a quantity which is conserved, according to the first law of thermodynamics. According
to special relativity, changes in the energy of systems will also coincide with changes in the
system's mass, and the total amount of mass of a system is a measure of its energy.
ENERGY HARVESTING CHARGER USING THERMO-ELECTRIC AMPLIFIERS 24
Exothermic Reaction
Exothermic reaction is a chemical reaction that releases energy in the form of light or heat. It is
done by the release of heat. It gives out energy to its surroundings. The energy needed for the
reaction to occur is less than the total energy released. When using a calorie meter, the change in
heat of the calorimeter is equal to the opposite of the change in heat of the system. This means
that when the medium in which the reaction is taking place gains heat, the reaction is exothermic.
Glycerol
liquid that is widely used in pharmaceutical formulations. Glycerol has three hydroxyl groups
that are responsible for its solubility in water and its hygroscopic nature. The glycerol backbone
is central to all lipids known as triglycerides. Glycerol is sweet-tasting and of low toxicity
Heat Capacity
Heat capacity (usually denoted by a capital C, often with subscripts), or thermal capacity, is the
measurable physical quantity that characterizes the amount of heat required to change a
substance's temperature by a given amount. In the International System of Units (SI), heat
Heat
Heat is energy transferred from one system to another by thermal interaction. In contrast to work,
objects and systems, but its origin and properties can be understood in terms of their microscopic
ENERGY HARVESTING CHARGER USING THERMO-ELECTRIC AMPLIFIERS 25
constituents. Heat flow from a high to a low temperature body occurs spontaneously. This flow
of energy can be harnessed and partially converted into useful work by means of a heat engine.
The second law of thermodynamics prohibits the heat flow from a low to a high temperature
body, but with the aid of a heat pump external work can be used to transport energy from low to
Heat sinks
The heat sink is a passive component that cools a device by dissipating heat into the surrounding
air. Heat sinks are used to cool electronic components such as high-power semiconductor
devices, and optoelectronic devices such as high-power lasers and light emitting diodes (LEDs).
Heat sinks are heat exchangers such as those used in refrigeration and air conditioning systems,
or the radiator in an automobile. A heat sink is designed to increase the surface area in contact
with the cooling medium surrounding it, such as the air. Approach air velocity, choice of
material, fin (or other protrusion) design and surface treatment are some of the factors which
Power
Electric power, like mechanical power, is the rate of doing work, measured in watts, and
represented by the letter P. The term wattage is used colloquially to mean "electric power in
watts." The electric power in watts produced by an electric current I consisting of a charge of Q
Seebeck effect
Seebeck effect is the conversion of temperature differences directly into electricity and is named
for the German physicist Thomas Johann Seebeck, who, in 1821 discovered that a compass
needle would be deflected by a closed loop formed by two metals joined in two places, with a
temperature difference between the junctions. This was because the metals responded differently
to the temperature difference, creating a current loop and a magnetic field. Seebeck did not
recognize there was an electric current involved, so he called the phenomenon the
thermomagnetic effect. Danish physicist Hans Christian Ørsted rectified the mistake and coined
the term "thermoelectricity". The voltage created by this effect is of the order of several
microvolts per Kelvin difference. One such combination, copper-constantan, has a Seebeck
Sodium Hydroxide
Sodium hydroxide, also known as lye or caustic soda, has the molecular formula NaOH and is a
highly caustic metallic base. It is a white solid available in pellets, flakes, granules, and as a 50%
saturated solution. Sodium hydroxide is soluble in water, ethanol and methanol. These alkali are
deliquescent and readily absorbs moisture and carbon dioxide in the air. Sodium hydroxide is
used in many industries, mostly as a strong chemical base in the manufacture of pulp and paper,
textiles, drinking water, soaps and detergents and as a drain cleaner. Worldwide production in
2004 was approximately 60 million tons, while demand was 51 million tons. Although molten
sodium hydroxide possesses properties similar to those of the other forms, its high temperature
Temperature
Temperature is a physical property of matter that quantitatively expresses the common notions of
hot and cold. Objects of low temperature are cold, while various degrees of higher temperatures
are referred to as warm or hot. When a heat transfer path between them is open, heat
spontaneously flows from the bodies of a higher temperature to bodies of lower temperature. The
flow rate increases with the temperature difference, while no heat will be exchanged between
bodies of the same temperature, which are then said to be in "thermal equilibrium".
Thermo-electric Generator
Thermo-electric generators, also called thermo generators are devices which convert heat
(temperature differences) directly into electrical energy, using a phenomenon called the "Seebeck
effect" or "thermo-electric effect". Their typical efficiencies are around 5-10%. Older Seebeck-
based devices used bimetallic junctions and were bulky while more recent devices use bismuth
Telluride (Bi2Te3) or lead Telluride (PbTe) semiconductor p-n junctions and can have
Voltage
Voltage, otherwise known as electrical potential difference or electric tension (denoted ∆V and
measured in units of electric potential: volts, or joules per coulomb), is the electric potential
difference between two points — or the difference in electric potential energy of a unit test
charge transported between two points. Voltage is equal to the work which would have to be
done, per unit charge, against a static electric field to move the charge between two points. A
voltage may represent either a source of energy (electromotive force), or it may represent lost,
ENERGY HARVESTING CHARGER USING THERMO-ELECTRIC AMPLIFIERS 28
used, or stored energy (potential drop). A voltmeter can be used to measure the voltage (or
Methodology
This chapter discusses the project development, project design; testing procedures as well
as an evaluation procedure used were emphasized. Outline and series of method and procedure
Research Instrument
Prototype Development
The proponents designed a prototype that will protect the thermo-electric generator
from being damaged whenever a pressure was applied to it. The strength of the prototype was
also considered such as the material to be used. The detailed dimension of the prototype is very
important to assure that it will protect the thermo-electric generator. AUTOCAD was used to
give the accurate dimensions and final design of the prototype. Adjustments to the dimensions
were made if the actual prototype design was not attained. After such specifications are met, the
Experimental Method
The proponents conducted several component testing to come up with precise ideas
to finalize the whole system. Reliability and accuracy of the whole system has been tested for
many times and based from the result of all data, the researchers came up to define the reliability
and accuracy of the system. Through this method the proponents developedthe system to more
accurate and reliable. This method was used by the proponents to collect data that will help them
to better understand the system. The method defines with appropriate interpretation, which
ENERGY HARVESTING CHARGER USING THERMO-ELECTRIC AMPLIFIERS 30
includes the data gathering and designing researched instruments to gather information. The
proponents used experimental method by conducting several test. The proponents determined the
Nature of Study
renewable and innovative source of electrical energy which solves one of the problems that the
country is facing today; shortage of alternative source of energy. Climate change is one of the
major problems that the world is facing especially those of tropical countries which the rise of
temperature is felt. To this problem, we get the idea of harvesting those heats and convert it into
to electricity. The researchers improve the idea of those recent research projects about thermo-
electric so that it will be more efficient, better user interface and eco-friendly. The researchers
focused on chemicals which will amplify the heat from refrigerators. The chemicals serve as
amplifiers which will be able to maximize the temperature difference in order to gain the voltage
Gathering of data is not as easy as it seems. It requires resourcefulness and patience. The
researchers did their best and exerted a lot of effort in achieving the objectives. Despite of the
short period of time given to the researchers, they still make the most out of it. The researchers
used the internet to look for the relative articles and critiques they are studying.
ENERGY HARVESTING CHARGER USING THERMO-ELECTRIC AMPLIFIERS 31
The ieee.explore.org is the reliable sources of information that give the researchers the
knowledge needed upon executing the proposal. The researchers interviewed groups of
individual to gather ideas and techniques, such as their professors and other proficient persons,
which have already the knowledge about the study. They will also be conducting an interview
with the number of students of chemical and mechanical engineering which has the specialty on
thermodynamics. The researchers read different journals which have helped them understand and
apply the ideas they have in mind. They also used their preview books which were also related
to their study and read them hastily, perhaps jotting down on a sheet of paper references to the
portions or pages that seem important, and then go over the selected section a second time with
considerably greater care. The researchers also gather data and information by conducting
Project Development
Project developer explains the methods and procedures which will be used in the preparation of
the study. This shows the expectations and the possible methods that the researchers will
undergo.
Part of the refrigerator: Why is it is hot? What it does? Why it happens? What happens next?
1) Evaporator
- The evaporator allows the liquid refrigerant to evaporate as gas. The evaporation results in a
- The very cold liquid refrigerant is cycled to the heat-exchanging tubes inside the refrigerator.
The tubes then let the refrigerant absorb heat from the food compartment, making the refrigerant
- As heat leaves, the food compartment gets colder. Meanwhile, the gaseous refrigerant is
continuously absorbing heat. The warmed gas is then cycled to the compressor.
2) Compressor
- The compressor is a mechanical device that pressurizes the warm gaseous refrigerant. It
- Pressure is proportional to temperature. And since the gaseous refrigerant is now highly,
3) Condenser
- The condenser is a collection of heat-exchanging tubes at the back, outside the refrigerator.
- The very hot gas inside the condenser gives off heat to the surrounding area. The gas turns to
- Heat moves from warm areas to cool areas. In other words, the heat jumps from the hot tubes at
- Heat leaves the refrigerator for good. The refrigerant cools, condenses and turns into a liquid.
4) Expansion Valve
ENERGY HARVESTING CHARGER USING THERMO-ELECTRIC AMPLIFIERS 33
- Expansion valves removes the pressure on the liquid refrigerant, causing it to expand and lower
its temperature.
-The process repeats itself continuously until the desired setting of temperature is achieved inside
the refrigerator.
The figureshows the interconnections of each part of the proposed system. Each has a
specific function that is valuable to the function of the system. When the device is subjected to
heat, usually from refrigerators, heat will travel to the copper heat sink containing sodium
hydroxide then it will retain the temperature on the hot side of the thermo-electric for a longer
span of time. The thermo-electric then will have a temperature difference which is proportional
to the produced voltage. As the heat is subjected through time, heat will travel to the cold side.
The aluminum heat sink containing glycerolwith an integrated water cooling system will
dissipate the heat transferred and will retain the temperature difference from the cold side and the
hot side. When a certain voltage is generated, the battery willbe charged to store all the voltage
With regards to the physical components, the researcher constructs the prototype that will
produce power from the thermo-electric device. If the desired design does not sustain the said
expectation, redesigning the device will be implied. Continuous testing will be performed in
A
Start
Testing of Prototype
Statement of
Problem
N Y
Background of the Does it meet the
B
study desired output
Circuit Design
Data Gathering
Procedure
Presentation &
Circuit Testing
Analysis of Data
A
ENERGY HARVESTING CHARGER USING THERMO-ELECTRIC AMPLIFIERS 35
Testing Procedure
Step 1. Set subject the thermo-electric device to the hot surface (preferably refrigerator).
Step 2. Connect the voltmeter into the terminals to get the corresponding voltage.
Step 4. Connect the battery for charging to store the voltage harvested.
Step 5. Measure the current across the load while the system is operating.
Step 6. Compute for the power by multiplying the current by the load voltage.
Step 7. If the system is properly working, it now can be used as a source of power.
Inlet
Outlet
The figure shows the water flow in inlet and outlet of the Aluminum in order to dissipate the heat
absorbed by the cold side. Every time you open the faucet you help to maintain the absence of
heat for the cold side which means greater voltage to produce.
Outlet Inlet
Evaluation Procedure
individuals can be made. Everyone can evaluate the system since the system user friendly and
Evaluating the system can be done anytime and anywhere. Evaluation can be conducted
through interviews and questionnaires. Recommendations are also needed to know if it needs
more improvements.
Overall the research is very systematic, comprehensive, and it will really influencepeople
with the innovation of green technology. People will easily understand how the prototype works
Insulator
Copper
Hot side containing
sodium
hydroxide
ENERGY HARVESTING CHARGER USING THERMO-ELECTRIC AMPLIFIERS 39
Output voltage
4.5-13.8 V DC
+ -
TEG 1 TEG 5
TEG 2 TEG 6
TEG 3 TEG 7
TEG 4 TEG 8
amplified voltage of 4.5 to 13.8 V DC. Each TEG has a maximum power of 25 watts. At 10
degrees Celsius temperature difference each TEG produce 0.9 V summing up to 4.5 V for the
whole circuit.
ENERGY HARVESTING CHARGER USING THERMO-ELECTRIC AMPLIFIERS 40
The device should provide 4.5-7 volts to achieve 8.41 watts (see Table 4). This power goes to a
6V lead acid battery in parallel with the device, which is protected from overcharging by a 6.8V
Zener diode. A diode is added between the device and the battery to keep the battery from
discharging across the thermoelectric. The power produced by the device and that stored in the
battery is fed through a DC/DC buck converter to bring the output down to 5V. That 5V output is
in the form of a USB plug for charging mobile phones or other small electronic devices.
ENERGY HARVESTING CHARGER USING THERMO-ELECTRIC AMPLIFIERS 41
100
90
80
70
temperature
60
50
40
30
20
10
0
25 mol 31.25 mol 41.67 mol 62.5 mol
Graph 1 shows the temperature reading with respect to the concentration of NaOH. At 25 mol of
NaOH, the solution produces a temperature reading around 35 ͦC. As the concentration of NaOH
increases with the same volume of water, it can be found that the temperature also rises.
Furthermore, at 62.5 mol of NaOH (about 250g of NaOH crystals), the temperature reading of 95
ͦC was recorded with a temperature difference of 68 ͦfrom the cold side (considering that the
cold side is in room temperature: 27 ͦC) and yields a voltage output of about 13.3V (refer to
Table 4).
generator
10 13 4.5 2.25
20 25 6.3 4.41
30 35 8.7 8.41
Table 4.
The table shows the voltage and power produced by the device with the corresponding
temperature differences. The load being supplied by the thermoelectric with the corresponding
the voltage being produced (connecting the voltmeter in parallel with the load), we can solve for
the power generated by using the formula V2/R. Also notice that smaller increase in voltage is
observed as the temperature difference reaches a higher level. The table also shows the
generator. It was proved that the amplified thermo-electric generator has 4.44 % to 23% more
Conclusion
After conducting a series ofexperiments, analysis, and discussion, the researchers were
able toconcludethat the amplified thermo-electric generator can produce higher voltage than the
device can produce at least 4.5 volts and at most 13.8 volts at room temperature condition. The
prototype is 4.44% at least and 23% at most efficient than the ordinary Thermo-electric
generator. The proponents also concluded that the device has proved the innovation of chemicals
Recommendation
After a thorough analysis of data, the following recommendations are hereby made:
For the device developed by the researchers, it is recommended that users must use the
refrigerator’s condenser wasted heat in the process that happens inside a refrigerator, meaning it
should be placed at the nearest possible location beside the condenser. Asthe liquid refrigerant
flows through an expansion valve the refrigerant moves through the hole, it moves from a high-
pressure zone to a low-pressure zone. The decrease in pressure corresponds with a decrease in
temperature. Pressure is proportional to temperature. In the evaporator, the liquid also expands
and evaporates, the evaporation of liquid takes away heat. That’s why the refrigerator is
considered as one of the common household appliance that produce constant heat.
It is also recommended that the water cooling system of the device must be placed in
series with the nearest PVC pipe connected with a hose, for the water flow, in order to maintain
the cold side’s temperature. While the user opens the faucet, the water flow automatically
takesoffthe heat absorbed by the aluminum heat sink and the glycerol. It is recommended that the
user opens the water flow from the faucet for at least ten seconds for every eight hours.
This research also study suggests that electrical engineering students should seek the
importance and application of thermodynamics for the reason that it is essentially the study of
the internal motions of many body systems. Virtually all substances which we encounter in
everyday life are many body systems of some sort or other (e.g., solids, liquids, gases, and light).
Physics Departments. Engineers, Chemists, and Material Scientists do not study relatively or
particle physics, but thermodynamics are an integral, and very important, part of their degree
course.
People, especially engineers and engineering students, should develop innovation by making
renewable applications of waste heat, for it is one of the largest underutilized resources in the
global energy use paradigm. Technologies that can effectively harness the available energy in
otherwise “waste” heat streams can reduce primary energy requirements, but have thus far
suffered from large footprints, high first cost, and long payback periods. Miniaturized sorption
technologies that utilize the low-temperature waste heat from co-located processes offer the
potential to significantly reduce primary energy requirements for applications ranging from
building energy systems to carbon capture systems in much smaller footprints than previously
available. Research on the fundamentals of phase-change heat and mass transfer at the micro
scales and innovative technologies that enable such systems will be presented. The design,
fabrication, and experimental validation of the amplified thermo-electric generator has shown a
great impact on reducing power consumption. Thus people should apply the great help of the
device made by the researchers in order to influence the future generation to be wise and creative
The researchers recommend that people, especially electrical engineering students should not
limit and confine their selves in the electrical engineering field but rather explore things that
would help our field to innovate things, in order to maximize our knowledge, in order to be
ENERGY HARVESTING CHARGER USING THERMO-ELECTRIC AMPLIFIERS 46
creative, and in order to seek the commonly ignored possible applications of the electrical
system.
ENERGY HARVESTING CHARGER USING THERMO-ELECTRIC AMPLIFIERS 47
REFERENCES
[2] B.I. Ismail, W.H. Ahmed, “Thermoelectric Power Generation Using Waste-Heat Energy as an
Canada. August 1, 2008; Accepted: November 20, 2008; Revised: November 24, 2008
[3] E.E Lawrence, G.J Snyder, “A Study of Heat Sink Performance in Air and Soil for Use in a
Thermoelectric Energy Harvesting Device,” Reed College Portland, let Propulsion Laboratory
[4] N.W. Ashcroft and N.D. Mermin, Solid State Physics, (Holt, Rinehart, and Winston, New
York, 1976).
[5] Pei etal., "High thermoelectric figure of merit in heavy hole dominated PbTe". Energy &
[6] Fairbanks, J., “Thermoelectric Developments for Vehicular Applications”, U.S. Department
Appendices
Formula or Equation
Since the device has a DC (Direct Current) Source, the researchers will use this formula to test
P = V2/ R
Computations:
Properties of Glycerol
= O.195 mm Hg at 100ºC
= 4.3 mm Hg at 150ºC
= 46 mm Hg at 200ºC
𝑔
Molar Mass of NaOH =39. 9971 𝑚𝑜𝑙
𝑔
Mole = 250 ÷ 39. 9971 𝑚𝑜𝑙 ÷100mL = 62.5 mol
*The enthalpy change or the amount of heat released when a reaction occurs at constant pressure
(-469.15 KJ/mol)
𝐾𝐽
62.5 mol x −469.15 𝑚𝑜𝑙 = -29 321.88 KJ
Q= mCpΔT
𝑄
T2 = 𝑚𝐶 + T1
𝑝
29 321.88 𝐾𝐽
= 𝐾𝐽 + 298 K
100𝑔𝑥 4.184
𝑔.𝐾
ENERGY HARVESTING CHARGER USING THERMO-ELECTRIC AMPLIFIERS 52
T2 = 368.08 K = 95.08 ͦC
ENERGY HARVESTING CHARGER USING THERMO-ELECTRIC AMPLIFIERS 53
PROTOTYPE PHOTOS