Automotive Engineering \ Fourth year stage ‫ ﻣﺮﺣﻠﺔ اﻟﺼﻒ اﻟﺮاﺑﻊ‬/ ‫ﻓﺮع اﻟﺴﯿﺎرات‬

Subject Number: ME\ 774 774/ ‫ ھﻤﻚ‬:‫رﻣﺰ اﻟﻤﻮﺿﻮع‬

Subject : Internal Combustion Engine ‫ ﺗﺼﻤﯿﻢ أﺟﺰاء ﻣﺤﺮك اﺣﺘﺮاق داﺧﻠﻲ‬:‫اﻟﻤﻮﺿﻮع‬
Parts Design
Units:5 5:‫اﻟﻮﺣﺪات‬
Weekly Hours : Theoretical :2 2: ‫ﻧﻈﺮي‬: ‫اﻟﺴﺎﻋﺎت اﻷﺳﺒﻮﻋﯿﺔ‬
Experimental:1 1: ‫ﻋﻤﻠﻲ‬
Tutorial:1 1: ‫ﻣﻨﺎﻗﺸﺔ‬
Week Contents ‫اﻟﻤﺤﺘﻮﯾﺎت‬ ‫اﻷﺳﺒﻮع‬
Introduction ‫ﻣﻘﺪﻣﺔ‬
1 - Historical development design of ‫ اﻟﺘﻄﻮر اﻟﺘﺎرﯾﺨﻲ ﻟﺘﺼﻤﯿﻢ ﻣﺤﺮﻛﺎت اﻻﺣﺘﺮاق‬- 1
the I.C. engines .‫اﻟﺪاﺧﻠﻲ‬
- References ‫ اﻟﻜﺘﺐ اﻟﻤﺴﺎﻋﺪة‬-
Dynamic Forces activity on I.C. Engines ‫اﻟﻘﻮى اﻟﺪﯾﻨﺎﻣﯿﻜﯿﺔ اﻟﻤﺆﺛﺮة ﻓﻲ ﻣﺤﺮﻛﺎت اﻷﺣﺘﺮاق‬
‫اﻟﺪاﺧﻠﻲ‬
2 - Various types of forces: ‫ اﻧﻮاع ﻣﺨﺘﻠﻔﺔ ﻟﻠﻘﻮى‬- 2
- Gas pressure in the cylinder ‫ ﺿﻐﻂ اﻟﻐﺎز داﺧﻞ اﻻﺳﻄﻮاﻧﺔ‬-
- Inertia and centrifugal forces ‫ ﻗﻮى اﻟﻘﺼﻮر واﻟﻄﺎردة ﻋﻦ اﻟﻤﺮﻛﺰ‬-
- Frictional forces ‫ ﻗﻮى اﻻﺣﺘﻜﺎك‬-
3 - Tensional moment reaction and ‫ ﻣﻘﺎوﻣﺔ ﻋﺰم اﻻﻟﺘﻮاء واﻟﻮزن‬- 3
weight ‫ اھﺘﺰاز ﻋﻤﻮد اﻟﻤﺮﻓﻖ‬-
- Vibrations of the crank shaft ‫ اﻻﺣﻤﺎل اﻟﺤﺮارﯾﺔ‬-
- Thermal loads
Cylinder Liner ‫ﺑﻄﺎﻧﺔ اﻻﺳﻄﻮاﻧﺔ‬
4 -Types ‫ اﻧﻮاﻋﮭﺎ‬- 4
- Design: ‫ اﻟﺘﺼﻤﯿﻢ‬-
- Liner materials ‫ﻣﻌﺎدن اﻟﺒﻄﺎﻧﺔ‬
- Total liner stress ‫اﻻﺟﮭﺎد اﻟﻜﻠﻲ ﻟﻠﺒﻄﺎﻧﺔ‬
Cylinder Liner ‫ﺑﻄﺎﻧﺔ اﻻﺳﻄﻮاﻧﺔ‬
5 - Materials ‫ اﻟﻤﻌﺎدن‬- 5
- Construction: ‫ اﻟﺘﺮﻛﯿﺐ‬-
- Wall thickness of cylinder liner ‫ﺳﻤﻚ ﺑﻄﺎﻧﺔ اﻻﺳﻄﻮاﻧﺔ‬
- Examples ‫اﻣﺜﻠﺔ‬
Cylinder Block Design: ‫ﺗﺼﻤﯿﻢ ﻛﺘﻠﺔ اﻻﺳﻄﻮاﻧﺔ‬
6 - Camshaft location and support ‫ ﻣﻮﻗﻊ ﻋﻤﻮد اﻟﻜﺎﻣﺔ واﻟﺘﺜﺒﯿﺖ‬- 6
- The cylinder block ‫ ﻛﺘﻠﺔ اﻻﺳﻄﻮاﻧﺔ‬-
- In-line cylinders ‫ اﺳﻄﻮاﻧﺎت ﻋﻠﻰ ﺷﻜﻞ ﺧﻂ ﻣﺴﺘﻘﯿﻢ‬-
- Horizontal opposed cylinders V ‫ اﺳﻄﻮاﻧﺎت ﻣﺘﻀﺎدة ﻋﻠﻰ ﺷﻜﻞ‬-
- V-banked cylinder ‫ ﻏﻼف اﻟﺘﺒﺮﯾﺪ‬-
- Coolant jacket
Cylinder-block materials ‫اﻟﻤﻌﺎدن اﻟﻤﺴﺘﺨﺪﻣﺔ ﻓﻲ ﻛﺘﻠﺔ اﻻﺳﻄﻮاﻧﺔ‬
7 - Cylinder-block materials ‫ اﻟﻤﻌﺎدن اﻟﻤﺴﺘﺨﺪﻣﺔ ﻓﻲ ﻛﺘﻠﺔ اﻻﺳﻄﻮاﻧﺔ‬- 7
Automotive Engineering \ Fourth year stage ‫ ﻣﺮﺣﻠﺔ اﻟﺼﻒ اﻟﺮاﺑﻊ‬/ ‫ﻓﺮع اﻟﺴﯿﺎرات‬

Cylinder Head Design ‫ﺗﺼﻤﯿﻢ راس ﻛﺘﻠﺔ اﻻﺳﻄﻮاﻧﺔ‬

8 - The cylinder head ‫ راس ﻛﺘﻠﺔ اﻻﺳﻄﻮاﻧﺔ‬- 8
- Cylinder head valve and port ‫ اﻟﻨﺴﻖ ﻟﻠﻔﺘﺤﺎت و اﻟﺼﻤﺎﻣﺎت ﻓﻲ راس ﻛﺘﻠﺔ‬-
layouts ‫اﻻﺳﻄﻮاﻧﺔ‬
- Thermostat housing
9 - Thermostat location .‫ ﻣﻜﺎن ﻣﻨﻈﻢ اﻟﺤﺮارة‬- 9
- Cylinder head materials .‫ ﻣﻌﺎدن راس ﻛﺘﻠﺔ اﻻﺳﻄﻮاﻧﺔ‬-

10 - Design of Cylinder head .‫ ﺗﺼﻤﯿﻢ راس ﻛﺘﻠﺔ اﻻﺳﻄﻮاﻧﺔ‬- 10

- Examples ‫ اﻣﺜﻠﺔ‬-

Hold-down Studs Calculations: ‫ﺣﺴﺎﺑﺎت ﻟﻮاﻟﺐ اﻟﺘﺜﺒﯿﺖ‬

11 - Design procedure ‫ ﺧﻄﻮات اﻟﺘﺼﻤﯿﻢ‬- 11
- Examples ‫ أﻣﺜﻠﺔ‬-

The piston ‫اﻟﻤﻜﺒﺲ‬

12 - Types ‫ اﻻﻧﻮاع‬- 12
- Design ‫ اﻟﺘﺼﻤﯿﻢ‬-
- Materials ‫ اﻟﻤﻌﺎدن‬-
- Rings ‫ اﻟﺤﻠﻘﺎت‬-
Design considerations for a piston ‫وظﯿﻔﺔ اﻟﻤﻜﺒﺲ‬
Material for pistons ‫اﻻﻋﺘﺒﺎرات اﻟﺘﺼﻤﯿﻤﯿﺔ ﻟﻠﻤﻜﺒﺲ‬
‫اﻟﻤﻌﺎدن‬
13 - Piston head or crown ‫ راس اﻟﻤﻜﺒﺲ‬- 13
- Piston rings ‫ ﺣﻠﻘﺎت اﻟﻤﻜﺒﺲ‬-
14 - Piston Skirt ‫ ﺣﺎﺷﯿﺔ اﻟﻤﻜﺒﺲ‬- 14
- Piston pin ‫ ﻣﺴﻤﺎر رﺳﻎ اﻟﻤﻜﺒﺲ‬-
- Examples ‫ اﻣﺜﻠﺔ‬-
15 1st Course Exam ‫اﻣﺘﺤﺎن اﻟﻔﺼﻞ اﻷول‬ 15
Connecting Rod ‫ذراع اﻟﺘﻮﺻﯿﻞ‬
16 - Analysis ‫ اﻟﺘﺤﻠﯿﻞ‬- 16
- Design ‫ اﻟﺘﺼﻤﯿﻢ‬-
- Materials: ‫ اﻟﻤﻌﺎدن‬-
Function ‫اﻟﻮظﯿﻔﺔ‬
Materials ‫اﻟﻤﻌﺎدن‬
17 - Shape of connecting rod ‫ ﺷﻜﻞ ذراع اﻟﺘﻮﺻﯿﻞ‬- 17
- Length ‫ اﻟﻄﻮل‬-
18 - Stresses in the connecting rod ‫ اﻻﺟﮭﺎدات ﻓﻲ ذراع اﻟﺘﻮﺻﯿﻞ‬- 18
- Design procedure ‫ ﺧﻄﻮات اﻟﺘﺼﻤﯿﻢ‬-
- Examples ‫ اﻣﺜﻠﺔ‬-
Valve Calculations: ‫ﺣﺴﺎﺑﺎت اﻟﺼﻤﺎم‬
19 - The function of the valves and their ‫ وظﯿﻔﺔ اﻟﺼﻤﺎﻣﺎت وﺗﺮﺗﯿﺒﺎﺗﮭﺎ‬- 19
arrangements ‫ اﻟﻤﻌﺎدن‬-
- Materials
20 - Design of a valve ‫ اﻟﺘﺼﻤﯿﻢ‬- 20
- Examples ‫ اﻣﺜﻠﺔ‬-
Automotive Engineering \ Fourth year stage ‫ ﻣﺮﺣﻠﺔ اﻟﺼﻒ اﻟﺮاﺑﻊ‬/ ‫ﻓﺮع اﻟﺴﯿﺎرات‬

Crankshaft ‫ﻋﻤﻮد اﻟﻤﺮﻓﻖ‬

21 - Design ‫ اﻟﺘﺼﻤﯿﻢ‬- 21
- Materials: ‫ اﻟﻤﻌﺎدن‬-
Function ‫اﻟﻮظﯿﻔﺔ‬
Material and Manufacture of ‫اﻟﻤﻌﺎدن وطﺮﯾﻘﺔ اﻟﺘﺼﻨﯿﻊ ﻟﻌﻤﻮد اﻟﻤﺮﻓﻖ‬
crankshafts
22 - Bearing pressures and stresses in ‫ ﺿﻐﻮط اﻟﺘﺤﻤﯿﻞ واﻻﺟﮭﺎدات ﻓﻲ ﻋﻤﻮد اﻟﻤﺮﻓﻖ‬- 22
crankshaft
23 - Design procedure for crankshaft ‫ ﺧﻄﻮات اﻟﺘﺼﻤﯿﻢ ﻟﻌﻤﻮد اﻟﻤﺮﻓﻖ‬- 23

24 - Examples on materials used in ‫ اﻣﺜﻠﺔ ﻋﻠﻰ اﻟﻤﻌﺎدن اﻟﻤﺴﺘﺨﺪﻣﺔ ﻓﻲ ﻋﻤﻮد اﻟﻤﺮﻓﻖ‬- 24

crankshaft ‫ اﻣﺜﻠﺔ ﻋﻠﻰ طﺮق ﺗﺼﻨﯿﻊ ﻋﻤﻮد اﻟﻤﺮﻓﻖ‬-
- Examples on crankshaft
manufacturing methods
25 - Examples on bearings pressures ‫ اﻣﺜﻠﺔ ﻋﻠﻰ ﺿﻐﻮط اﻟﺘﺤﻤﯿﻞ‬- 25
- Examples on stresses in crankshaft ‫ اﻣﺜﻠﺔ ﻋﻠﻰ اﻻﺟﮭﺎدات ﻓﻲ ﻋﻤﻮد اﻟﻤﺮﻓﻖ‬-
26 - Examples on design procedure for ‫ اﻣﺜﻠﺔ ﻋﻠﻰ ﺧﻄﻮات ﺗﺼﻤﯿﻢ ﻋﻤﻮد اﻟﻤﺮﻓﻖ‬- 26
crankshaft
Combustion Chamber Design: ‫ﺗﺼﻤﯿﻢ ﻏﺮف اﻻﺣﺘﺮاق‬
27 - Types of combustion chambers ‫ اﻧﻮاع ﻏﺮف اﻻﺣﺘﺮاق‬- 27
28 - Methods of design ‫ طﺮق اﻟﺘﺼﻤﯿﻢ‬- 28
29 - Examples ‫ أﻣﺜﻠﺔ‬- 29
30 2nd coarse exam ‫اﻣﺘﺤﺎن اﻟﻔﺼﻞ اﻟﺜﺎﻧﻲ‬ 30