General Specification & Shop Drawing Manual

Contents
1. Drawing for Air Duct

2. Air Duct Size Selection

3. Water Pipe size Selection

4. Air Duct Branches

5. Water Pipe Branches

6. Air Duct & Water Pipe Transitions

7. Flexible Air Duct Size Selection

8. Distance of Water Pipe Arrangement

9. Distance of Air Duct Arrangement

10. Condensate Drainage Pipe Size Selection & Layout

11. Testing Point Layout

12. Air Duct Elbow

13. Layout Arrangement for Services

14. Damper Arrangement

15. FCU Arrangement

16. FAN Arrangement

17. VAV Arrangement

18. Water Pipe Arrangement

19. External Louver Arrangement

20. Isolation Valve & Air Vent Arrangement

Appendix (A) Specification of Duct , Insulation and Fire Rating

Appendix (B) Duct Construction Standard

Appendix (C) Specification of the Chilled Water Supply and Return Pipe

Appendix (D) Specification of Condensate Drainage Pipe

1. Drawing for Air Duct

Between up-down by 45 deg elbow and up-down by 90 deg. The elbows as shown below shall be
indicated as the different level on up-down part.

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 1 of 32
 Section Plan

In the case of the upper figure, we shall check the level of Top and the level of Bottom.
When the duct size is 1000mm width and if there is no level difference of a duct 2000mm or
more, it is possible to connect by 90 deg elbow.

The direction of arrow of Down and Up must be the same as direction of air stream.
Because of the direction of an arrow of Exhaust Air and Intake Air are opposite/reverse, we have
to check the direction carefully.

Note
In case the level of a duct will be changed, we shall draw the section before layout plan.

2. Air Duct Size Selection

In case the duct size is not mention on the MBS design, we shall apply our selection table as below. In case there is the duct size not only

mentioned on the plan but also it is smaller than our selection, we shall follow MBS design.

To prevent from self-generated noise by poor air flow conditions, the following duct velocities criteria shall be
followed:

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 2 of 32
Design Noise Riser / Dropper in shaft Main branch in Run out to diffuser Diffuser and diffuser
Criterion (m/s) ceiling void (m/s) (m/s) plenum box (m/s)
NC 35 10 7 4.5 2
NC 40 10 7.5 5 2.5
NC 45 11 8 5 2.5
NC 50 12 8 5.5 3
The ACMV systems shall be designed to meet the background noise criterion indicated below.

Space / Area NC
(i) - Convention and Functions Rooms 35
- Offices beyond 5m of Core / AHU Rooms
- Conference and Meeting Rooms
- Audio Visual, Lighting and Control Rooms
- Multi-purpose Convention Hall
- Dining Room
- Board Room
(ii) - Restaurants 40
- Coffee Shop Outlets
- Business Center, Press Room
- Green Room
- Convention Hall, Hotel Restroom
- Offices within 5m of Core / AHU Rooms
- Coffee House, Bars
- General Office, Reception Area
- Retails Areas
- Fire Command and Training Center
- Clubhouse
- Function Room
- Lounge
(iii) - Public Areas 45
(e.g. Foyers, Registrations, Corridor, Lobbies, Prefunction)
- Exhibition Hall
- Permanent Exhibition
- Engineers’ Office
- Central Control Center
- Back of House
- Engineering Control Room
(iv) - Pantries 50
- Printing Room
- House Keeping
- Public Toilets
- Workshop, Printing room
(v) - Manned Store Areas 55
- Kitchens
- Loading and Unloading Areas (Material Handling)
(vi) - Car parks 60
(vii) - Exterior Areas
- Property Boundary
(7 am – 7 pm) 65
(7 pm – 7 am) 55

We shall try to cancel sub-branch because we have to try to reduce the area of air duct.
Therefore we shall connect the Flex duct from Branch duct directly as below figure.
Moreover, we shall apply flex duct for Casino & Retail area as much as possible.
An example of duct size is as follows.

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 3 of 32
Note
Since, MBS’s duct size selection is wrong sometimes, we shall NOT trust MBS design
and our design checking is the must. However, in case duct size is mention on MBS
design and then duct size is smaller than our selection, we still can follow MBS design.
Moreover, we shall indicate the size of duct and air volume on our shop drawing
properly.

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 4 of 32
3. Water Pipe Size Selection

In case pipe size is not mentioned on design, we shall apply our selection as follows.
Pipe size selection table in this project is as follows.

Pipe size Flow Rate Velocity Friction Loss

3
(mm) (m /s) (L/s) (m/s) (Pa/m)
25 0.00035 0.355 0.7 300
32 0.00073 0.731 0.8 270
40 0.00113 1.131 0.9 260
50 0.00223 2.2230 1.1 280
65 0.00416 4.155 1.2 250
80 0.00591 5.913 1.3 250
100 0.01403 14.027 1.7 260
125 0.02570 25.696 2 280
150 0.04061 40.607 2.2 260
200 0.07099 70.994 2.2 200
250 0.11200 112.003 2.2 120
300 0.15895 158.949 2.2 120
350 0.19195 191.948 2.2 110
400 0.25082 250.820 2.2 80
450 0.31756 317.555 2.2 80
500 0.39446 394.462 2.2 70
600 0.57048 570.484 2.2 53
650 0.67582 675.816 2.2 53
700 0.79007 790.065 2.2 50
750 0.91323 913.233 2.2 50
800 1.04532 1045.318 2.2 50

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 5 of 32
4. Air Duct Branches

In case provide branch duct from main duct, we shall design the branches as follows.

We shall provide 45 deg Tee at the branch.

Since the size of A is too short on the standard of
MBS, we shall apply our Shinryo standard as below
table.

Shinryo
Branch Duct Standard
Width (mm) A (mm)
up to 200 100
up to 300 150
up to 400 200
up to 600 300
over 600 300

In case provide the branch duct,

we shall design 50mm up from BL of main duct,
since 50mm clearance is required to install branch
duct.

We shall try not to design over 1100mm branch duct.

Because the coil of a duct is 1200mm width only.

Note
We have to remember BL of main duct and BL of branch duct are NOT same level in
generally.

5. Water Pipe Branches

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 6 of 32
We shall design water pipe branch as follows.

The diverging junction The Converging junction

In case provide the branch pipe at bottom, some level difference between main pipe and branch is
required for connection.
The level shall be different and it depends on the pipe size mentioned as follows.

A B C D TOTAL
200 200 177.8 304.8 583
150 168.3 228.6 497
100 155.6 152.4 408
. 80 154.05 114.3 368
65 150.85 95.3 346
50 147.65 76.2 324
40 142.85 57.2 300
32 141.35 47.6 289
25 136.55 38.1 275
150 150 142.9 228.6 472
100 130.2 152.4 383
80 123.8 114.3 338
65 120.7 95.3 316
50 120.65 76.2 297
40 115.85 57.2 273
32 114.35 47.6 262
25 109.55 38.1 248
100 100 104.8 152.4 357
80 98.4 114.3 313
65 95.3 95.3 291
50 88.9 76.2 265
40 90.45 57.2 248
32 88.95 47.6 237
25 84.15 38.1 222
80 80 85.7 114.3 300
65 65 76.2 95.3 272
50 50 63.5 76.2 240
40 40 57.2 57.2 214
32 32 47.6 47.6 195
25 25 38.1 38.1 176

Note

We have to remember BL of main pipe and BL of branch pipe are NOT same level in
generally.

6. Air Duct & Water Pipe Transitions

In case of Parcel 1 Project, Either Angle of “Reducer” and “Enlargement” is set below 22.5 deg as
follows.

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 7 of 32
 However the pressure loss of “Reducer” and “Enlargement” is not same.
Our Shinryo standard is as follows.
 Slow extension shall have slowly slope than slow reduction.
 In principle, slow extension shall be of 10° 20° and
slow reduction shall be of 30° 45°.

Slow extension and slow reduction Quick extension and quick reduction

Slow extension 10° 20° Quick extension

θ1

Slow reduction 30° 45° Quick reduction

θ2

Slow extension (rectangle) (CARRIER) Slow extension (circle) (GIBSON)

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 8 of 32
 A 2/A1 5° 10° 20° 30° 40°
2.5 0.14 0.24 0.38 0.50 0.61
2.0 0.13 0.21 0.34 0.44 0.55
1.66 0.11 0.18 0.29 0.38 0.47
1.43 0.10 0.14 0.23 0.30 0.37
1.25 0.06 0.10 0.16 0.21 0.26
A 2/A1 5° 10° 15° 20° 25° 30° 40°
4.0 0.08 0.10 0.16 0.23 0.35 0.46 0.57
2.5 0.05 0.07 0.10 0.15 0.22 0.30 0.37
2.0 0.04 0.05 0.07 0.10 0.16 0.21 0.26
1.66 0.02 0.03 0.05 0.07 0.10 0.13 0.16
1.43 0.01 0.02 0.03 0.04 0.06 0.07 0.09
1.25 0.006 0.007 0.01 0.02 0.03 0.03 0.04
Slow reduction (rectangle) (CARRIER)

A 2/A1 30° 45° 60° Pt = ζ x 2 g V12
0.4 0.13 0.25 0.44
0.5 0.08 0.16 0.28 (note) in case the slow reduction is calculated with the
0.6 0.06 0.11 0.19 
Formula Pt = ζ x V22 the shape loss
0.7 0.04 0.08 0.14 2g
0.8 0.03 0.06 0.11
factor ζ at the time of 30° , 45° , 60° comes
to 0.02, 0.04, 0.07 respectively.

According to CIBSE, the coefficient of “Reducer” is smaller than “Enlargement” one.

In fact, we shall apply the angle is 30 deg for both of fittings unless specified to avoid the mistake
in construction stage MBS.

Transition, Rectangular, Pyramidal (15). Coefficient (C)

A1/A θ
16° 20° 30° 45° 60° 90° 120° 180°
θ 2 0.18 0.22 0.25 0.29 0.31 0.32 0.33 0.30
4 0.36 0.43 0.50 0.56 0.61 0.63 0.63 0.63
θ 6 0.42 0.47 0.58 0.68 0.72 0.76 0.76 0.75
≥10 0.42 0.49 0.59 0.70 0.80 0.87 0.85 0.86

Fitting loss (TP) = C x Vp , C = coefficient , Vp = velocity pressure of the upstream section.

Contraction, Round and Rectangular, Gradual to Abrupt (15)

θ
A1/A
10° 15°-40° 50°-60° 90° 120° 150° 180°
2 0.05 0.05 0.06 0.12 0.18 0.24 0.26
4 0.05 0.04 0.07 0.17 0.27 0.35 0.41
6 0.05 0.04 0.07 0.18 0.28 0.36 0.42
10 0.05 0.05 0.08 0.19 0.29 0.37 0.43

When θ = 180o

Note

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 9 of 32
 The angle of “Reducer” and “Enlargement” is set 30 degree.

7. Flexible Air Duct Size Selection

- Flexible connections at the extremity of ventilation ductwork connecting terminal units,
extract units and ventilation grilles shall not exceed 4m.
- Flexible joints, which are normally provided to prevent and / or allow for thermal movements
in the duct system, shall not exceed 250 mm in length.
- Flexible ducts shall not exceed 3 m length.
- Flexible duct shall be suitable for an operating temperature range of –5 deg to 90 deg C.
- Flexible duct shall be insulated and wrapped with a minimum 25 mm tick 24 kg / m3 density
fibreglass blanket.
According to our method statement, Flexible air duct for final connection to diffuser is as follows.
Flexible Area Max. Air Flow Air Pressure Loss per 1m
Duct(mm) (m2) (L/s) 3
(m /hr) Velocity (m/s) of fully extended duct (Pa)
200 0.0314 150 540 4.8 2.5
250 0.0491 200 720 4.1 1.5
300 0.0707 400 1440 5.7 1.7
400 0.1256 750 2700 6.0 1.8
Duct size for final connection to diffuser
Flow Rate Air velocity per flex duct
Flex duct size & Q’ty
(m3/s) (CMH) (m/s)
0.15 540 250 x 2nos. 1.5
0.20 720 250 x 2nos. 2.0
0.25 900 250 x 2nos. 2.6
0.30 1080 250 x 3nos. 2.0
0.35 1260 250 x 3nos. 2.4
0.40 1440 250 x 3nos. 2.7

Diffuser size Volume Velocity Q’ty of Volume per diffuser

(L)x(W) (m3/s) (80%) (m/s) Diffuser (m3/s)
6000x150 1.55 2.15 6 0.26
12000x150 3.10 2.15 12 0.26
4500x150 1.00 1.85 4 0.25
3600x150 0.85 1.97 3 0.28

As you can see, if we assume to apply 1000x150mm diffuser, we shall apply 2 nos. of 250mm
flexible duct for final connection. Moreover, capacity of 250mm flex duct is 0.123 m3/s
(441CMH).

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 10 of 32
 Note
The final connection to the diffuser shall be connected by 2 to 3 nos. of flexible air duct.

8. Distance of Pipe Arrangement

The distance of pipe arrangement is shown as follows.

In case of below figure, we shall keep the distance of pipe, even if pipe size will be changed due
to branch. After elbow, we shall change the distance of pipe according to the pipe specification
table.

Note
We shall consider the insulation thickness in our shop drawing.

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 11 of 32
9. Distance of Duct Arrangement
The distance of duct arrangement is shown as follows.
We shall arrange the distance with slab is at least 200mm. In general, we shall arrange 350mm.
The distance of 2 ducts shall be 350mm, since we have to consider for insulation work and sleeve
work.

Note
We shall consider the distance for insulation work and sleeve work.

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 12 of 32
10. Condensate Drainage Pipe Size Selection & Layout

According to spec., CDP size selection is shown as below. This table is standard one.

Cooling
0 to 5 5 to 30 30 to 50 50 to 170 170 to 350 300 to 430 430 to 750 750 to 1200
Load (TR)
Diameter of
25 32 40 50 80 100 125 150
CDP (mm)

However, the minimum pipe size of horizontal shall be 50mm dia.

For main riser CDP, we shall be 100mm or 150 mm. We shall NOT apply 125mm dia.
The slope of CDP shall be 1/100. If insufficient space, we shall replace the pipe to size-up.

After FCU connection, we shall provide 100mm (H) of drop pipe as follows.

Moreover, we shall discharge the CDP to Floor Drain of ditch.

Or we shall connect to Pump-up drain tank for P&D as shown photo.
However we shall NOT connect to rain water and Toilet drainage. In addition, we shall NOT
arrange CDP above LMCP.

In addition, we shall indicate drain trap location on our shop drawing.

We shall make horizontal pipe to be short as much as possible.

Note
1) The main CDP size shall be 50mm dia above.
2) We shall provide 100mm(H) of drop pipe after FCU connection.
3) We shall indicate the CDP level at the elbow part and the grid line.

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 13 of 32
11. Testing Point Layout

We shall provide testing point at straight duct in air stream.

We shall arrange 5D straight duct from elbow as follows.

Note
Even if we provide testing point near elbow or reducer, it is useless for TnC work.

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 14 of 32
12. Air Duct Elbow

In generally, the inside radius of elbow shall be 0.5W as below.

In case the width of air duct will be over 2000mm, the inside radius shall be 1000mm.
However the inside radius near ventilation fan shall be 0.75W.
If the inside radius is less than 0.25W, we shall consider to provide vanes.
(especially the air volume is huge.)
The friction coefficient in CIBSE Guide is shown as below.

Coefficient C (See Note 3)

H/W
R/W
0.25 0.5 0.75 1.0 1.5 2.0 3.0 4.0 5.0 6.0 8.0
0.5 1.5 1.4 1.3 1.2 1.1 1.0 1.0 1.1 1.1 1.2
0.75 0.75 0.52 0.48 0.44 0.40 0.39 0.39 0.40 0.42 0.43
1.0 0.27 0.25 0.23 0.21 0.19 0.18 0.18 0.19 0.20 0.27
1.5 0.22 0.20 0.19 0.17 0.15 0.14 0.14 0.15 0.16 0.17
2.0 0.20 0.18 0.16 0.15 0.14 0.13 0.13 0.14 0.14 0.15

Note
1) In generally, the inside radius of elbow shall be 0.5W as below.
2) In case the width of air duct will be over 2000mm, the inside radius shall be 1000mm.

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 15 of 32
12. Air Duct Elbow (Off-set)

In case of S-curve arrangement, we shall design as upper figure.

R1 and R2 shall be 0.5W above.
In case the off-set is under 300mm, we shall connect the air duct without 45 deg elbow.
In case the off-set is over 300mm, we shall connect with 45 deg elbow in S-curve.

Note
We shall consider the pressure loss of air duct in design stage.

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 16 of 32
13. Layer Arrangement for Services

In generally, we shall design the layer arrangement for services as follows.

Moreover, we shall design FCU layout as follows.

We shall arrange several FCU level are at same height and then branches tapped from bottom of
main pipe.

We shall not design any water pipe pass above LMCP as below.
Even if the pipe pass above LMCP, We shall not arrange any fitting or valve above LMCP.

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 17 of 32
 Note
We shall not arrange any water pipe pass above LMCP and Ele. Trunking.

14. Damper Layout

We shall arrange the maintenance space for damper fuse. Therefore we shall provide Access panel
near FD.

We shall provide AP at machine room side or no-ceiling area if possible.

We shall arrange some distance between the damper and ventilation fan, since air stream is
turbulent near the fan. Moreover, We shall provide the VD at suction side as below, since it is
easier for TnC work.

Note
We shall provide a damper at suitable location for damper operation, TnC and
Maintenance.

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 18 of 32
15. FCU Arrangement

We shall connect RA by plenum chamber. And we shall connect SA by flex duct through plenum
chamber. However, since the static pressure of FCU is not so big, in case the diffuser located far
from FCU, we shall extend SA duct and then connect flex duct.
Moreover, we shall arrange FCU level will be same level in zoning for easy installation, TnC and
maintenance.

CH pipe for FCU shall avoid the size changes as much as possible and then make it like a header
method. Moreover, we shall provide end-flange at end of pipe to carry out flashing easily in TnC
stage.

Note
We shall consider FCU layout will be able to suit any design change.

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 19 of 32
16. Fan Arrangement

We shall provide 300mm canvas connection at both side of ventilation fan.

We shall provide properly “Enlargement” and “Reducer”.

Moreover, we shall provide 3D straight duct at both side of ventilation fan.

If not applicable, we shall consider to provide vanes or make the radius bigger.

In addition, we shall indicate the level of Fan at Center, Not Bottom .

In case Centrifugal fan, we shall connect the air duct as upper figure.

In generally, we shall provide properly “Enlargement” and 2.5B straight duct.

The pressure loss of (b) and (e) is 4 times as (a).

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 20 of 32
Moreover, we shall consider about the direction of discharge and duct layout.

Don’t connect like (e) and (f). AHU connection is also same thing.

17. VAV Arrangement

We shall provide 4D straight duct at suction side to avoid turbulence and carry out TnC easily.
If not possible to provide straight duct, we shall consider to provide vanes at elbow.

Moreover, we shall arrange AP or cat walk near VAV for TnC.

If it is difficult to provide AP due to design matter, we shall arrangement several VAV near one of
AP.

Note
We shall consider VAV layout for TnC. Because if there is no straight duct at suction
side, the control of VAV will be difficult.

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 21 of 32
18. Water Pipe Arrangement

We shall arrange the pipe layout NOT to be cross over (Especially main pipes).

Note
Don’t reverse between supply and return pipe on shop drawing because we must avoid
misconnection in construction stage.

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 22 of 32
19. External Louver Arrangement

We shall connect air duct to plenum chamber at external louver.

And then we shall provide the slope at bottom of plenum chamber and provide AP.

Design face velocity of Louver shall be 3m/s for supply and 4m/s for exhaust. (assume Opening
ration 35%)
(In parcel5 sepc, opening ration of louver is 60%. We have to confirm with consultant about this
issue.)

In case 2 nos. of air duct connected to 1 plenum chamber, we shall provide CD or partition inside
plenum. Moreover, we shall provide bird grille inside plenum chamber according to our spec.

Note
We shall consider rain -water will not come inside duct.

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 23 of 32
20. Isolation Valve and Air vent Arrangement

We shall provide isolation valve at each main branch. Moreover, in case pipe will be pass through
another floor, we shall provide isolation valve as well.

Don’t make up-down layout. If there is nothing, we shall provide air vent Not Auto air vent.

Note
Isolation valve and air vent is big item for TnC work. We shall consider TnC work well
on shop drawing.

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 24 of 32
Specification of duct, insulation and fire rating Appendix (A)

Duct Internal Insulation External Insulation Fire Rating

Type of duct Thickness(25mm) Thickness(50mm) Thickness(25mm) Thickness(50mm) 50mm Phenolic 2hr Fire Rating
Material Thickness
(48kg/m3Fibre glass) (48kg/m3Fibre glass) (32kg/m3Fibre glass) (32kg/m3Fibre glass) Foam (64 kg/m3 ROCKWOOL)

A/C space
Fresh Air Duct GI Rfr to SMACNA min 5m from AHU/PAU
(beyond 5m from AHU/PAU)

Exhaust Air Duct GI Rfr to SMACNA A/C space

Transfer Air Duct GI Rfr to SMACNA A/C space

Supply Air Duct (FCU) GI Rfr to SMACNA min 1.5m from FCU Beyond 1.5m from FCU Expose to roof

A/C space
Return Air Duct (FCU) GI Rfr to SMACNA min 1.5 m from FCU Expose to roof
(beyond 1.5m from FCU)

Supply Air Duct (AHU) GI Rfr to SMACNA min 5m from AHU Beyond 5m from AHU Expose to roof

A/C space
Return Air Duct (AHU) GI Rfr to SMACNA min 5m from AHU Expose to roof
(beyond 5m from AHU)

Primary Air Duct GI Rfr to SMACNA min 5m from PAU Beyond 5m from PAU

Kitchen Exhaust Duct SS 304 1.1 mm All area

Kitchen Exhaust Duct

SS 304 1.1 mm All area
(Inside Kitchen Area, w/o false ceiling)

Kitchen Supply Duct GI Rfr to SMACNA A/C space

Carpark Supply Duct GI Rfr to SMACNA

Carpark Exhaust Duct GI 1.2 mm

Smoke Extraction Duct SS 316 Rfr to SMACNA All area Passing thurough other fire compartment

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 25 of 32
Duct Construction Standard Appendix (B)

Duct
Standard For Low Pressure ( < 500 Pa) Standard For Medium Pressure (500Pa< to  1000Pa) Standard for high pressure (1000Pa )
Dimension

Max Duct G.I Sheet G.I Sheet G.I Sheet

Size Thickness Longitudinal joint Transverse joint Thickness Longitudinal joint Transverse joint Thickness Longitudinal joint Transverse joint

(mm) (mm) (mm) (mm)

Grooved / Pittsburgh 0.8mm Grooved / Pittsburgh seam 25mm Ductmate / Equal Slide
0-400mm 0.6mm Grooved / Pittsburgh seam S&C Cleats 0.6mm S&C Cleats
seam on Flange System

25mm Ductmate / Equal Slide Grooved / Pittsburgh 25mm Ductmate / Equal Slide 0.8mm Grooved / Pittsburgh seam 25mm Ductmate / Equal Slide
401-600mm 0.8mm Grooved / Pittsburgh seam 0.8mm
on Flange System seam on Flange System on Flange System

25mm Ductmate / Equal Slide Grooved / Pittsburgh 25mm Ductmate / Equal Slide 0.8mm Grooved / Pittsburgh seam 25mm Ductmate / Equal Slide
601-800mm 0.8mm Grooved / Pittsburgh seam 0.8mm
on Flange System seam on Flange System on Flange System

25mm Ductmate / Equal Slide Grooved / Pittsburgh 25mm Ductmate / Equal Slide 0.8mm Grooved / Pittsburgh seam 25mm Ductmate / Equal Slide
801-1000mm 0.8mm Grooved / Pittsburgh seam 0.8mm
on Flange System seam on Flange System on Flange System

1001- 35mm Ductmate / Equal Slide Grooved / Pittsburgh 35mm Ductmate / Equal Slide 1.0mm Grooved / Pittsburgh seam 35mm Ductmate / Equal Slide
1.0mm Grooved / Pittsburgh seam 1.0mm
1250mm on Flange System seam on Flange System on Flange System

1251- 1.0mm 35mm Ductmate / Equal Slide Grooved / Pittsburgh 35mm Ductmate / Equal Slide 1.0mm Grooved / Pittsburgh seam 35mm Ductmate / Equal Slide
Grooved / Pittsburgh seam 1.0mm
1600mm on Flange System seam on Flange System on Flange System

1601- 35mm Ductmate / Equal Slide Grooved / Pittsburgh 325mm Ductmate / Equal Slide 1.2mm Grooved / Pittsburgh seam 45mm Ductmate / Equal Slide
1.0mm Grooved / Pittsburgh seam 1.0mm
2000mm on Flange System seam on Flange System on Flange System

2100- 35mm Ductmate / Equal Slide Grooved / Pittsburgh 35mm Ductmate / Equal Slide 1.2mm Grooved / Pittsburgh seam 45mm Ductmate / Equal Slide
1.0mm Grooved / Pittsburgh seam 1.0mm
2500mm on Flange System seam on Flange System on Flange System

2501- 45mm Ductmate / Equal Slide Grooved / Pittsburgh 45mm Ductmate / Equal Slide 1.2mm Grooved / Pittsburgh seam 45mm Ductmate / Equal Slide
1.2mm Grooved / Pittsburgh seam 1.2mm
3000mm on Flange System seam on Flange System on Flange System

45mm Ductmate / Equal Slide Grooved / Pittsburgh 45mm Ductmate / Equal Slide 1.2mm Grooved / Pittsburgh seam 45mm Ductmate / Equal Slide
3000-~ 1.2mm Grooved / Pittsburgh seam 12mm
on Flange System seam on Flange System on Flange System

*Aluminium cladding with 0.8 mm thickness shall be installed to ductworks with insulation inside plant room.

*Ductwork with insulation installed outdoor shall be with 15mm cement plaster finished on chicken wire mesh.

*Kitchen without ceiling , make up duct within kitchen area be formed from stainless steel 304.

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 26 of 32
Specification of the Chilled Water Supply and Return Pipe(1) Appendix (C)

Pipe Nominal
Diameter Pipe Standard Type of Connection Flange/ Union Fittings
 (mm)
20
Screwed, Black Malleable Iron
25
Black Malleable Iron: Bronze to Iron screwed fittings to BS 143 and
32 Screw
spherical seat union 1256 or grooved joints
40
(mechanical coupling)
50
BS 1387 Heavy Grade
65
80 Welded joint, steel butt-fitting
Steel Welding neck pattern flanges to
100 to BS 1965 or grooved joints
BS 4504
125 (mechanical coupling)
150
200
250
300
Welded joints, flanged joints or grooved
350
joint with mechanical coupling
400
Welded joint, steel weld fitting
450 Steel Welding neck pattern flanges to
API Schedule 40 Seam to BS 534 or grooved joints
500 BS 534
(mechanical coupling)
600
650
700
750
800

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 27 of 32
Specification of the Chilled Water Supply and Return Pipe(2)

Unit Pipe
Bare Bare Unit Unit
Pipe Weight Total Vel Space Center
Pipe Bare Pipe Pipe Internal PU PU Casing PU Weight Weight Flow Flow Friction
Nominal of GI Unit ocit Pipe Sleeve Size Between to
Outer Thickness Inner Area thickness density Diameter Area of Bare of Rate Rate Loss
Diameter casing Weight y Insulation Center
Diameter Diameter Pipe Water
&PU Distance
(mm) (mm) (mm) (mm) m mm kg/m3 (mm) mm2 kg/m kg/m kg/m kg/m m3/s L/s m/s Pa/m (mm) H(mm) mm mm
Slab
20 26.6 3.2 20.2 0.00032 40 48 100 0.0073 1.87 2.30 0.56 4.73 0.00019 0.192 0.6 250 150 65 165
thk+50mm
Slab
25 33.4 4.0 25.4 0.00051 40 48 115 0.0095 2.94 2.90 0.89 6.73 0.00035 0.355 0.7 300 150 65 180
thk+50mm
Slab
32 42.1 4.0 34.1 0.00091 40 48 115 0.0090 3.80 2.87 1.41 8.08 0.00073 0.731 0.8 270 200 65 180
thk+50mm
Slab
40 48.0 4.0 40.0 0.00126 40 48 125 0.0105 4.38 2.95 1.83 9.16 0.00113 1.131 0.9 260 200 65 190
thk+50mm
Slab
50 59.8 4.5 50.8 0.00203 40 48 140 0.0126 6.19 3.48 2.86 12.53 0.00223 2.230 1.1 280 200 65 205
thk+50mm
Slab
65 75.4 4.5 66.4 0.00346 50 48 170 0.0182 7.93 4.57 4.55 17.05 0.00416 4.155 1.2 250 250 65 235
thk+50mm
Slab
80 86.1 5.0 76.1 0.00455 50 48 190 0.0225 10.30 5.03 6.21 21.54 0.00591 5.913 1.3 250 250 75 265
thk+50mm
Slab
100 113.3 5.4 102.5 0.00825 50 48 215 0.0262 14.50 5.83 10.26 30.59 0.01403 14.027 1.7 260 300 100 315
thk+50mm
Slab
125 138.7 5.4 127.9 0.01285 50 48 240 0.0301 17.90 6.60 15.33 39.83 0.02570 25.696 2 280 350 100 340
thk+50mm
Slab
150 164.1 5.4 153.3 0.01846 50 48 265 0.0340 21.30 7.20 22.25 50.75 0.04061 40.607 2.2 260 350 100 365
thk+50mm
Slab
200 219.1 8.2 202.7 0.03228 65 48 350 0.0585 42.55 9.95 37.71 90.21 0.07099 70.994 2.2 200 450 100 450
thk+50mm
Slab
250 273.1 9.3 254.6 0.05089 65 48 400 0.0671 60.31 11.19 58.54 130.04 0.11200 112.003 2.2 120 500 100 500
thk+50mm
Slab
300 323.9 10.3 303.3 0.07224 65 48 450 0.0766 79.73 12.60 82.46 174.80 0.15895 158.949 2.2 120 550 100 550
thk+50mm
Slab
350 355.6 11.1 333.3 0.08727 65 48 475 0.0779 94.55 13.95 99.33 207.83 0.19195 191.948 2.2 110 550 110 585
thk+50mm
Slab
400 406.4 12.7 381.0 0.11401 65 48 530 0.0909 123.30 15.70 129.73 268.73 0.25082 250.820 2.2 80 600 110 640
thk+50mm
Slab
450 457.2 14.3 428.7 0.14432 65 48 590 0.1092 155.80 18.20 164.05 338.05 0.31755 317.555 2.2 80 650 110 700
thk+50mm
Slab
500 508.0 15.1 477.8 0.17932 65 48 635 0.1140 183.42 18.91 202.71 405.04 0.39446 394.462 2.2 70 700 130 765
thk+50mm
Slab
600 609.6 17.5 574.6 0.25935 65 48 735 0.1324 255.41 22.42 259.35 537.17 0.57048 570.484 2.2 53 800 140 875
thk+50mm
Slab
650 660.4 17.5 625.4 0.30719 65 48 800 0.1601 276.75 30.75 307.19 614.69 0.67582 675.816 2.2 53 850 140 940
thk+5-mm
Slab
700 711.2 17.5 676.2 0.35912 65 48 850 0.1702 298.62 32.38 359.12 690.12 0.79007 790.065 2.2 50 900 140 990
thk+50mm
Slab
750 762.0 17.5 727.0 0.41511 65 48 900 0.1801 320.49 34.18 415.11 769.78 0.91323 913.233 2.2 50 950 140 1040
thk+50mm
Slab
800 812.8 17.5 777.8 0.47519 65 48 950 0.1900 342.91 35.92 475.19 854.02 1.04532 1045.318 2.2 50 1000 140 1090
thk+50mm

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 28 of 32
Specification of Condensate Drainage Pipe(1) Appendix (D)

Pipe Nominal Diameter

Pipe Standard Type of Connection Flange/ Union Fittings
(mm)
25 Unplasticised P.V.C. to BS3605
32 Class E.
40 Solvent welded joints to Injection moulded
50 BS4346 using solvent cement Mechanical joints to BS4346. unplasticised PVC fitting
Unplasticised P.V.C
80 to BS 4346. solvent welded to BS 4346.
BS 3505 Class D
100
155

Specification of Condensate Drainage Pipe(2)

Bare Bare Unit Unit Unit

Pipe Pipe With Total Space Pipe Center
Pipe Bare Pipe Pipe Internal Insulation Weight of Weight Weight Flow Flow Friction
Nominal Insulation Unit Velocity Pipe Sleeve Size Between to Center
Outer Thickness Inner Area Thickness Insulatio of Bare of Rate Rate Loss
Diameter OD Weight Insulation Distance
Diameter Diameter n Pipe Water

(mm) (mm) (mm) (mm) m2 (mm) (mm) kg/m kg/m kg/m kg/m m3/s L/s m/s Pa/m (mm) H(mm) mm mm

25 33.6 2.2 29.2 0.00067 25 83.55 0.34 0.89 0.000467 0.467 0.7 300 150 Slab thk+50mm 65 150

32 42.3 2.7 36.9 0.00107 25 92.25 0.52 1.41 0.000853 0.853 0.8 270 150 Slab thk+50mm 65 160

40 48.3 2.5 43.3 0.00147 25 98.25 0.57 1.83 0.001322 1.322 0.9 260 150 Slab thk+50mm 65 165

50 60.3 3.1 54.1 0.00230 25 110.3 0.88 2.86 0.002529 2.529 1.1 280 200 Slab thk+50mm 65 175

80 88.9 4.6 79.7 0.00499 25 138.9 1.88 6.21 0.006486 6.486 1.3 250 200 Slab thk+50mm 75 215

100 114.3 6.0 102.3 0.00822 25 164.3 3.14 10.26 0.013973 13.973 1.7 260 250 Slab thk+50mm 100 265

155 168.25 8.8 150.7 0.01783 25 218.25 6.79 22.25 0.039226 39.226 2.2 260 300 Slab thk+50mm 100 319

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 29 of 32
 SCHEDULE OF NECK SIZE FOR GRILLES AND DIFFUSERS

AIR QUANTITY (CMH) NECK SIZE (mm x mm )

0 - 68 100 x 100
69 - 162 150 x 150
163 - 280 200 x 200
281 - 442 250 x 250
443 - 638 300 x 300
639 - 867 350 x 350
868 - 1130 400 x 400
1131 - 1435 450 x 450
1436 - 1768 500 x 500
1769 - 2250 550 x 550

Note:
(1) All face size ( diffuser & grille size ) to be 600 x 600 mm to suit ceiling pattern unless
otherwise stated.
All face velocity 2.5 m/s ( 500 PFM ).
(2) All diffusers & grilles shall be anodized aluminum type and C/W opposed blade volume control
damper.
All diffuser & grille face covers shall be detachable type for maintenance purposes.

SCHEDULE OF FLEXIBLE DUCT DIAMETERS

AIR QUANTITY ( CMH ) DIAMETER ( mm x mm )

0 - 300 150
301 - 450 200
451 - 750 250
751 - 1050 300
1051 - 1350 350
1351 - 1800 400

Note:

All flexible ducts shall not exceed 3m in length for all connection.

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 30 of 32
Design Criteria
Temperature and Humidity
S/N Description
Podium South Podium North
1 Outdoor design conditions 33oC DB 280C WB 330C DB 280C WB
Exhibition halls
Retail
Lobbies
Meeting Rooms
Ballrooms
24 +/- 10C DB 17.80C WB
Pre-function areas
2 Indoor design condition for major area 24 +/- 10C DB 17.80C WB
Concession
Food court
Office
BOH area
Casino NIL NIL
Restaurants NIL NIL
3 Kitchen / Food & beverage work area 25.5OC 25.5OC
4 Toilet 25OC 25OC

Mechanical Ventilation

Air Change Per Hour

S/N Area Type of Ventilation
Podium South Podium North
Supply (E) & Exhaust
1 Basement carpark or loading / unloading 6/9 (normal/ smoke purging) 6/9 (normal/ smoke purging)
(E)
4 (Pressurization during fire
2 Internal staircase Supply (E) 4 (Pressurization during fire mode)
mode)
3 Smoke stop lobby / fireman lift lobby Supply (E) 4 / 10 (Normal / Fire mode) 4 / 10 (Normal / Fire mode)
4 Toilet (Public) Exhaust (E) 13 13
5 HT / LT switchroom Supply & Exhaust 15 15
To be sized according to full load To be sized according to full load
heat dissipation from transformers heat dissipation from transformers
6 Transformer room Supply & Exhaust (1)
to achieve room temperature to achieve room temperature below
below 38oC 38oC
To be sized according to
To be sized according to dissipation
Supply & Exhaust (1) dissipation from lift machine to
7 Lift motor room from lift machine to achieve room
(E) achieve room temperature below
temperature below 38oC
38oC
Supply (E) & Exhaust
8 Fire pump room NIL 20
(E) (2)
9 Domestic water pump room Supply & Exhaust (E) NIL 10
10 Fire command center Supply (E) (3) NIL 6 (For fire mode)

(1) – Alternatively , air – conditioning will be provided

(2) – Ventilation fans shall be interlocked with the starting of fire pumps
(3) – Air – conditioning will be provided
(E) - Denotes ventilation fans to be provided with emergency generator supply

Background Noise Criteria

Noise Criteria
S/N Area
Podium South Podium North
1 Exhibition area NC 40 NIL
2 Pre-function NC 40 NIL
3 Office NC 35 – NC 40 NIL
4 Meeting rooms NC 35 NIL
5 Junior ballroom NC 35 NIL
6 Grand ballroom NC 35 NIL
7 Circulation / Lobbies NC 40 NC 45
8 Toilets NC 45 NC 45
9 BOH NIL NC 40
10 Casino NIL NC 45
11 Food court NIL NC 40
12 Kitchen NIL NC 55

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 31 of 32
Design Criteria
The design development of the ACMV installation will be based on the following design criteria.

Outdoor design conditions:

All year –33oC / 28oC (dry bulb / wet bulb )

Indoor design conditions for major area:

Occupied areas in general (includes exhibition halls , retail , lobbies , meeting rooms , ballrooms , pre-function areas , food court , office
, BOH areas ):

SPL-07/11-NDA-198\/conversion/tmp/scratch/405102559.doc Page 32 of 32